7.
Replacement Parts.
Note
It is recommended that only suitably competent persons are
allowed to undertake replacement of parts.
7.1
Burner.
•
Disconnect electrical supply to the heater and shut off
gas supply.
•
Disconnect gas supply
•
Detach electrical connections via plugs.
R40 series:
•
Using an 13mm spanner, remove the nut holding the
unit to the burner flange.
•
Withdraw the burner from the throat of the heat
exchanger.
RL34/44 series:
•
Using a 6mm Allen key, remove the bolt holding the
burner to the flange.
•
Pull the burner forward on the two supporting bars.
Caution - Heavy!
•
Remove the two supporting bar bolts and carefully
remove the burner through the throat of the flange.
•
Replace in reverse order.
7.2
Controller
•
Disconnect electrical supply to the heater.
•
Remove the burner cover.
•
Remove the screw fixing the controller to the base
and withdraw controller.
•
Replace in reverse order.
7.3
Electrode and Probe
•
Disconnect electrical supply to the heater.
•
Remove the burner cover.
Doc No. 20-45-159 Page 58 of 60
R40 series:
•
Using an 13mm spanner, remove the nut holding the
unit to the burner flange.
•
Withdraw the burner from the throat of the heat
exchanger, support on bracket/flange lugs.
•
Remove the fixing screw(s) holding the End Cone and
withdraw from burner head.
•
Loosen the screw clamping the electrodes.
RL34/44 series:
•
Using a 6mm Allen key, remove the bolt holding the
burner to the flange.
•
Pull the burner forward on the two supporting bars.
•
Loosen the screw clamping the electrodes.
•
Withdraw electrodes forward and away from the
burner.
•
Replace in reverse order.
7.4
Contactor/Overload
•
Disconnect electrical supply to the heater.
•
Remove front panel (below burner)
The contactor and overload are located on the electrical panel
plate situated on the right hand side of the unit.
For Overload:
•
Disconnect all wiring to the to the overload noting
which cables are connected to which terminals
•
Loosen the three screws in contactor terminals 2, 4
and 6
•
Pull the overload in a downwards movement and
unclip from the back of the contactor.
•
Replace in reverse order.
For Contactor:
•
Disconnect all wiring to the to the contactor and
overload noting which cables are connected to which
terminals
•
Unscrew the two screws fixing the contactor to the
electrical panel and remove.
•
Loosen the three screws in contactor terminals 2, 4
and 6
•
Pull the overload in a downwards movement and
unclip from the back of the contactor.
•
Replace in reverse order.