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SmartFOAM
Electronic Foam Proportioning Systems
Models:
Class A only – 1.7AHP, 2.1A
Class A/B – 3.3, 5.0, 6.5
Description, Installation, and Operation
Manual
FSG-MNL-00158
HALE PRODUCTS, INC / CLASS 1
607 NW 27th Avenue ● Ocala, FL 34475
U.S.A. Telephone: 352-629-5020
FAX: 800-533-3569
GODIVA LTD.
Charles Street ● Warwick, England CV34 5LR
Phone: 44-1-926-623600
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Table of Contents
Related Manuals for HALE SmartFOAM 1.7AHP
Summary of Contents for HALE SmartFOAM 1.7AHP
- Page 1 Class A only – 1.7AHP, 2.1A Class A/B – 3.3, 5.0, 6.5 Description, Installation, and Operation Manual FSG-MNL-00158 HALE PRODUCTS, INC / CLASS 1 607 NW 27th Avenue ● Ocala, FL 34475 U.S.A. Telephone: 352-629-5020 FAX: 800-533-3569 GODIVA LTD. Charles Street ● Warwick, England CV34 5LR...
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Page 2: Apparatus Information
Hale Products does not assume responsibility for product failure resulting from improper maintenance or operation. Hale Products is responsible only to the limits stated in the product warranty. Product specifications contained in this manual are subject to change without notice. -
Page 3: Notes
SmartFOAM Page 2 NOTES... -
Page 4: Table Of Contents
HIGH PRESSURE STRAINERS (FS S ) ........................10 ERIES TANK SELECTOR VALVES ............................. 10 HALE FOAM SYSTEM SPECIFICATIONS ........................11 HALE FOAM PUMP DIMENSIONS ..........................12 SYSTEM DIAGRAM ................................. 14 CONTROLLER AND BASE PUMP ........................... 22 SINGLE CONCENTRATE TANK OPTIONS ........................24 DUAL CONCENTRATE TANK OPTIONS ........................ - Page 5 SmartFOAM Page 4 FOAM CONCENRATE PLUMBING ..........................42 FOAM STRAINER CONNECTION ........................... 42 IN-LINE STRAINER VALVE .............................. 43 FS SERIES STRAINER ..............................44 CHECK VALVE / INJECTOR FITTING ..........................46 FOAM CONCENTRATE INJECTION HOSE ........................47 BYPASS HOSE CONNECTION ............................48 ADT OPTION AIR CONNECTIONS ..........................
- Page 6 SmartFOAM Page 5 REMOTE ON/OFF SWITCH OPERATION .................. 78 NOTES ....................................79 MAINTENANCE ........................... 80 MAINTENANCE PROCEDURES ............................. 80 ON-SCREEN MAINTENANCE MINDER .......................... 80 FREEZE PROTECTION ..............................81 TROUBLESHOOTING ......................... 82 USER DIAGNOSTICS ..............................82 PROBLEM ISOLATION ..............................85 ILLUSTRATED PARTS BREAKDOWN ..................86 GENERAL ..................................
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Page 7: Safety
SmartFOAM Page 6 SAFETY ❑ A foam tank low level sensor must be utilized to protect the Hale Foam proportioner from dry running. Failure to use a low level sensor with the IMPORTANT! Hale Foam system voids warranty. ❑ DO NOT permanently remove or alter any... - Page 8 ❑ Hale Foam proportioning systems are designed for use on negative ground direct current electrical ❑ The cord sets provided with each Hale Foam systems only. system are indexed to ensure correct receptacle installation (they insert one way only). When ❑...
- Page 9 Page 8 ❑ Prevent corrosion of power and ground connections by sealing these connections with silicone sealant provided. ❑ Prevent possible short circuit by using the rubber boot provided to insulate the primary power connection at the Hale SmartFOAM motor controller.
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Page 10: System Overview
The water flow rate and foam concentrate flow rate are constantly compared The heart of the Hale SmartFOAM 3.3, 5.0, and 6.5 by the computer chip in the control unit. systems is an electric motor driven rotary gear pump. -
Page 11: Low Pressure Strainer
Manual Dual Tank Selector (MDT II) The Manual Dual Tank (MDT II) selector valve is available for the Hale Foam systems with dual tanks. The MDT II is a panel mounted, manually operated selector that provides selection of foam concentrate dependent on fire ground operational demands. -
Page 12: Hale Foam System Specifications
Page 11 Manual Single Tank (MST) Single tank foam systems can be configured with a Manual Single Tank (MST) selector, which provides a flush function connection to the foam system electronic controls. HALE FOAM SYSTEM SPECIFICATIONS 1.7AHP 2.1A Foam Pump Type... -
Page 13: Hale Foam Pump Dimensions
SmartFOAM Page 12 HALE FOAM PUMP DIMENSIONS Figure 1: 1.7 and 2.1 Foam Pump Installation Envelope Dimensions... - Page 14 SmartFOAM Page 13 Figure 2: 3.3 and 5.0 Foam Pump Installation Envelope Dimensions...
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Page 15: System Diagram
SmartFOAM Page 14 SYSTEM DIAGRAM Figure 3: Typical Hale SmartFOAM 2.1A and 1.7AHP System... - Page 16 SmartFOAM Page 15 Figure 4: SmartFOAM 3.3, 5.0, 6.5 Single Tank System with In-line Strainer...
- Page 17 SmartFOAM Page 16 Figure 5: SmartFOAM 3.3, 5.0, 6.5 Single Tank with MST and In-line Strainer...
- Page 18 SmartFOAM Page 17 Figure 6: SmartFOAM 3.3, 5.0, 6.5 Single Tank with MST and FS Series Strainer...
- Page 19 SmartFOAM Page 18 Figure 7: SmartFOAM 3.3, 5.0, 6.5 Dual Tank with MDTII and In-line Strainer...
- Page 20 SmartFOAM Page 19 Figure 8: SmartFOAM 3.3, 5.0, 6.5 Dual Tank with MDTII and FS Series Strainer...
- Page 21 SmartFOAM Page 20 Figure 9: SmartFOAM 3.3, 5.0, 6.5 Dual Tank with ADT and In-line Strainer...
- Page 22 SmartFOAM Page 21 Figure 10: SmartFOAM 3.3, 5.0, 6.5 Dual Tank with ADT and FS Series Strainer...
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Page 23: Controller And Base Pump
SmartFOAM Page 22 CONTROLLER AND BASE PUMP SmartFOAM controller SmartFOAM Base Unit, Foam 610-00039 Pump/Motor Assembly – 12V: 115498 2.1A – 24V: 115499 2.1A – 12V: 119276 1.7AHP – 24V: 119277 1.7AHP SmartFOAM Base Unit, Foam Pump/Motor Assembly – 12V: 501-3120-05-0 –... - Page 24 SmartFOAM Page 23 Water Flow sensor input module Check valve / Injector fitting 610-00033 038-1790-00-0 (NOT REQUIRED WITH 610-00044) SmartFOAM controller harness 1.7, 2.1 Foam system placard Single pump (10’x14’) 101-1630-70-0 513-00101-200 Single pump (15’x19’) 513-00101-201 Dual pump 513-00074-200 3.3, 5.0, 6.5 Foam system placard Inline strainer - 101-1630-58-0 MST and FS strainer –...
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Page 25: Single Concentrate Tank Options
SmartFOAM Page 24 SINGLE CONCENTRATE TANK OPTIONS MST (Manual Single Tank) MST harness extension (6 feet) 538-1490-12-0 513-0320-07-0 DUAL CONCENTRATE TANK OPTIONS MDTII (Manual Dual Tank) ADT (Air Dual Tank) 538-1490-14-0 12V – 538-1640-05-0 24V – 538-1640-06-0 ADT color-coded air tubing extension MDTII harness extension (6 feet) 507-0380-00-0 513-0320-02-0... -
Page 26: Strainer Options
SmartFOAM Page 25 STRAINER OPTIONS In-line strainer/valve assembly FS panel mount strainers FS-15 – 510-0150-00-0 510-0190-01-0 ¾” NPT threads (Do not use if subject to flushing water FS-25 – 510-0180-00-0 pressure) 1” NPT threads... -
Page 27: Low Tank Sensor Options
FLOW SENSOR OPTIONS Each Hale foam system requires a flow sensor for operation. Pipe size must be selected based on the minimum and maximum water flow in the foam capable discharge. Following is a list of pipe size and rated flow ranges, along with flow sensor saddle clamp part number. -
Page 28: Check Valve Manifolds, Flanges And Gaskets
SmartFOAM Page 27 CHECK VALVE MANIFOLDS, FLANGES AND GASKETS The check valve manifolds include flow sensor, check valve/injector fitting and a single or dual waterway check valve flappers. End connections for the manifolds are 3 inch Victaulic. Single Check Valve (SCV) Dual Check Valve (DCV) 3.0”... -
Page 29: Elbows And Manifolds
SmartFOAM Page 28 ELBOWS AND MANIFOLDS Close Fit Flanged Elbow Close Fit Flanged Elbow Close Fit Flanged Elbow 098-0140-00-0 098-0190-00-0 098-0050-00-0 115 flange inlet with 3” Victaulic 2433D flange inlet with 3” NPT 115 flange inlet with 2.5” NPT female and 4” Victaulic output output female output Close Fit Flanged Elbow... -
Page 30: Remote Start Option
SmartFOAM Page 29 REMOTE START OPTION Switch with indicator 513-0330-01-0 Harness 513-0680-00-0... -
Page 31: Installation
Foam tank(s) THE IN-LINE STRAINER IN SYSTEMS EQUIPPED WITH ❑ FS Series panel mounted foam strainers HALE “MDT II” OR HALE “MST,” MAKE SURE THE IN- ❑ Remote activation switch and indicator LINE STRAINER/VALVE ASSEMBLY IS IN THE HOSE ON THE INLET SIDE OF THE VALVE. -
Page 32: Control Unit And Instruction / System Diagram Placard
[34 BAR] minimum). These hoses include the hose from the Due to the many differences in apparatus configurations outlet of the MDT II or MST to the foam pump inlet. and design requirements the Hale SmartFOAM system installer must supply components such as: Recommended components... -
Page 33: Foam Concentrate Discharge Hose
NFPA standards require a check valve in the foam connection has 1/2” NPT threads. Hoses and fittings of concentrate injection line at the injection point. The Hale part 1/2” minimum diameter rated at 500 PSI (34.5 BAR) number 038-1790-00-0 Integral Check Valve/ Injector Fitting,... -
Page 34: Foam Discharge Drains
Figure 11: required. If a Hale MMD6 drain valve is not used, Recommended Relay Wiring Schematic shows the individual drain lines and valves for foam capable recommended wiring for this relay. -
Page 35: Foam Concentrate Tank
SmartFOAM Page 34 FOAM CONCENTRATE TANK A foam concentrate tank must be supplied to suit the capacity required for the apparatus application. The tank must meet NFPA minimum standards for its design capacity, including: ❑ Filler size ❑ Vapor pressure venting ❑... - Page 36 Page 35 Figure 14: Base Plate Mounting Hole Locations – 1.7 and 2.1 provides the mounting base dimensions for the SmartFOAM 1.7AHP and 2.1A foam pump and motor assembly. Figure 15: Base Plate Mounting Hole Locations – 3.3, 5.0, and 6.5 provides the mounting base dimensions for the SmartFOAM 3.3, 5.0, and 6.5 foam pump and motor...
- Page 37 SmartFOAM Page 36 Figure 14: Base Plate Mounting Hole Locations – 1.7 and 2.1 Figure 15: Base Plate Mounting Hole Locations – 3.3, 5.0, and 6.5...
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Page 38: Plumbing Installation
CHECK VALVE MANIFOLD Hale pre-made stainless steel foam manifolds are recommended. The manifolds are available in kits and eliminate the extra labor and leaks from large pipe thread connections. The manifolds use 3” (76mm) Victaulic connections and are available in single or dual check valve configurations. -
Page 39: Optional Hale Piping Components
Page 38 When properly mounted, the flow sensor and check The Hale mini manifold provides a 1” NPT tap for valve/injector fitting are on the side of the manifold and one of the drain ports is on the bottom. The flow sensor should installation of the check valve/injector fitting. - Page 40 SmartFOAM Page 39 Figure 18: Typical 4 Inch Check Valve Installation (Midship Pump)
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Page 41: Waterway Check Valves
24 in (609.6 mm) FLOW SENSOR Table 6: Pipe Size versus Minimum Straight Run The Hale SmartFOAM flow sensor is specially designed Pipe size for flow sensor mounting must be selected to to enable quick and easy sensor inspection and provide accuracy at the lowest flow rate. -
Page 42: Saddle Clamp Insallation
SmartFOAM Page 41 Figure 20: Typical Reduced Size Sensor Piping Arrangement Figure 21: Flow Sensor Placement SADDLE CLAMP INSALLATION Figure 22: Flow Sensor/Saddle Clamp Installation See Figure 22: Flow Sensor/Saddle Clamp Installation. The flow sensor requires a spacer and eight stainless Installation of the paddlewheel flow sensor using a steel internal hex head screws. -
Page 43: Foam Pump Flush System
THE FOAM CONCENTRATE STRAINER ASSEMBLY, Single Tank System MOUNTED ON THE FOAM PUMP INLET, IS A LOW The Hale MST provides a selector valve and gives the PRESSURE DEVICE. IT WILL NOT WITHSTAND system flush capabilities for NFPA compliance. A fitting FLUSHING WATER PRESSURE. -
Page 44: In-Line Strainer Valve
DEVICE. IT CANNOT WITHSTAND FLUSHING WATER PRESSURE. WHEN INSTALLING THE IN-LINE STRAINER EQUIPPED WITH HALE MDT II OR MST, MAKE SURE THE IN-LINE STRAINER/VALVE ASSEMBLY IS IN THE HOSE ON THE INLET SIDE OF THE VALVE. IF THE STRAINER IS SUBJECT TO FLUSHING WATER PRESSURE, USE HALE FS SERIES STRAINERS. -
Page 45: Fs Series Strainer
Page 44 FS SERIES STRAINER When a pressurized water flush is provided to the strainer from one of the discharges, Hale FS series strainers are required. The plumbing exposed to the flush water pressure must be rated at or above the operating pressure of all other discharge plumbing components (500 PSI/34 BAR minimum). - Page 46 MAKE SURE THE FOAM TANK AND FOAM CONCENTRATE SUCTION HOSES ARE CLEAN BEFORE MAKING FINAL CONNECTION TO FOAM PUMP. IF NECESSARY, FLUSH TANK AND HOSES PRIOR TO MAKING CONNECTION. 10. Install the clear plastic hose from the strainer outlet to the inlet of the Hale SmartFOAM foam pump, or the selector valve.
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Page 47: Check Valve / Injector Fitting
The check valve/injector fitting has – 1” NPT (25.4mm) threads on the outside, to fit into the 1” NPT threaded connection on the Hale mini manifold a pipe tee, or a 1” Figure 27: Check Valve Injector Fitting Installation NPT weld fitting installed in the discharge piping of the fire pump. -
Page 48: Foam Concentrate Injection Hose
SmartFOAM Page 47 Figure 28: Injection and Bypass Hose Connections (1.7 and 2.1) Figure 29: Injection and Bypass Hose Connections (3.3, 5.0, and 6.5) FOAM CONCENTRATE INJECTION HOSE Connect a hose from the foam pump inject port to the inlet of the check valve injector fitting. (See Figure 28: Injection and Bypass Hose Connections or Figure 29: Injection and Bypass Hose Connections (3.3, 5.0, and 6.5)). -
Page 49: Bypass Hose Connection
SmartFOAM Page 48 BYPASS HOSE CONNECTION Models 1.7AHP and 2.1A A bypass valve is mounted on the discharge of the foam pump. The bypass handle must be accessible by the pump operator during normal operations. The bypass is a 3-way directional valve. Determine which port is the INJECT port and which port is the BYPASS. (See Figure 28: Injection and Bypass Hose Connections). -
Page 50: Adt Option Air Connections
SmartFOAM Page 49 ADT OPTION AIR CONNECTIONS If the ADT option is used, install the operating switch and indicator light placard on the apparatus operator panel. A mounting cutout diagram is provided (see Figure 31: ADT Option Panel Placard Layout Dimensions). After mounting the placard assembly install the air hoses from the ADT to the placard assembly. - Page 51 SmartFOAM Page 50 Figure 33: ADT Option Air Hose Connections, Part 2...
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Page 52: Electrical Connections
The system can only perform when the electrical connections are sound. Make sure each electrical connection is correct. The Hale SmartFOAM system is designed to be installed with a minimum of electrical connections. Cables are ❑ Hale SmartFOAM systems are designed for use on provided with each Hale SmartFOAM system to make direct current, negative (–) ground apparatus... -
Page 53: Controller Unit
❑ C6, C7, C15, and C16 of the pump harness are ❑ C2 and C4 of the controller harness are used for pre-connected by Hale Products at the factory. options (remote start stop and CAN communication respectively). Notes: ❑... -
Page 54: Controller Unit Power And Ground Connections
SmartFOAM Page 53 CONTROLLER UNIT POWER AND GROUND Connect the black (B) wire to a chassis ground stud. Protect the ground connection from corrosion. CONNECTIONS Power must be connected directly to the controller unit. Connect the red (A) wire to the power supply. It is The power connection is the 2-pin Packard connector recommended to connect the power wire to a minimum (C5) of the controller harness (see Figure 35:... - Page 55 SmartFOAM Page 54 Figure 36: SmartFOAM Harness Connections – Dual Tank Figure 37: SmartFOAM Power and Ground Connections (1.7, 2.1)
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Page 56: Motor Ground / Primary Power
Making round coils of extra control and flow sensor cables in the pump compartment can act as an antenna. Be sure the Hale SmartFOAM system is grounded to the While the control and flow sensor cables cannot be chassis. Use a short length of wide flat ground strap at shortened, various lengths of cable are available to least 1-1/4”... -
Page 57: Foam Tank Low Level Sensor Installation
Level Sensor Mounting Options). Figure 39: Low Level Sensor Mounting Options CAUTION! FOAM TANK LOW LEVEL SENSORS MUST BE USED TO PROTECT THE HALE SMARTFOAM FROM DRY RUNNING. FAILURE TO USE LOW LEVEL SENSORS WITH THE HALE SMARTFOAM SYSTEM VOIDS THE WARRANTY. - Page 58 SmartFOAM Page 57 Figure 40: Side Mount Sensor Location Dimensions Top Mount Installation The top mount low level sensor assembly is available for installations where the sides or bottom of the foam tank are not accessible or sensor service is required without draining the foam tank. The sensor assembly is flange mounted in an access hole at the top of the foam tank.
- Page 59 SmartFOAM Page 58 1. Layout and drill holes in the top of the foam tank (see Figure 41: Top Mount Sensor Dimensions). 2. The center of the sensor should be located at least 1-1/2” to 2” (38 to 51mm) from the sides of the foam tank. Note: The minimum depth of the foam tank for installation of the top mount sensor is 31-1/2”...
- Page 60 SmartFOAM Page 59 11. Slide the 1/2” diameter tube in the 5/8” (16mm) diameter tube and adjust the telescoping section until the desired length is achieved, as measured from the bottom of the flange to the bottom of the sensor. Tighten the compression fittings on the union to lock length setting.
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Page 61: Foam Tank Low Level Sensor Wiring
Snap the two halves of the WeatherPack connector together making sure they are sealed. Note: If a Hale MST is not used, install the tank select jumper plug, Hale p/n: 513-0320-23-0, to connector C8. Dual Foam Tank System See Figure 36: SmartFOAM Harness Connections –... -
Page 62: Remote Activation Switch Option
USE THE SILICONE SEALER PROVIDED TO INSULATE AND PREVENT CORROSION. A connector kit (Hale p/n: 546-1780-00-0) is available that contains a Packard WeatherPack 2-contact shroud half, two (2) 14-16 gauge male terminals and two (2) 14-16 gauge cable seals. Assemble these components to the end of the low tank sensor wires. -
Page 63: Start-Up Checklist
SmartFOAM Page 62 START-UP CHECKLIST Before energizing the apparatus and Hale SmartFOAM system for the first time, make sure the following items are checked: ELECTRICAL ❑ Tank level sensor wires connected to distribution box and sealed from moisture. ❑ Tank level sensor functions properly. -
Page 64: System Installer Start-Up
SmartFOAM Page 63 SYSTEM INSTALLER START-UP On initial power-up of the Hale SmartFOAM system at the installer facility, the following procedures must be followed. INITIAL SYSTEM POWER CHECK Watch the display on the controller unit as the apparatus electrical system is turned ON. Check the controller unit readout for: ❑... - Page 65 SmartFOAM Page 64 Upon initial power-up with the foam tanks empty, the display on the controller unit will display a warning bar indicating that the foam tank is low. Figure 45: Low Foam Tank Warning 1. Fill the foam concentrate tank with WATER. The “low foam tank”...
- Page 66 Figure 47: SmartFOAM Buttons and Indicators 4. Set the foam injection rate to 1.0% by pressing the INCR or DECR arrow buttons. 5. Press the ON/OFF button to energize the Hale SmartFOAM system. a. The Pump Speed bar graph will increase to indicate the motor is running.
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Page 67: Installation And Delivery Checklist
SmartFOAM Page 66 INSTALLATION AND DELIVERY CHECKLIST After the Hale SmartFOAM system is installed, use the following check list to verify installation and ensure proper system setup when the apparatus is delivered to the end user. INSTALLATION Date Initials Checklist item System properly installed. -
Page 68: Notes
SmartFOAM Page 67 NOTES... -
Page 69: User Calibration
Each preset allows for custom text and color for easy identification. Note: The Hale SmartFOAM system is calibrated at the factory to U.S. measurement (GPM, PSI, GALLONS, etc.) units. The system may be set to Metric units (see heading “English to Metric Units”). -
Page 70: Foam Flow Calibration
5 gallons (19 liters) minimum. on the control unit display. 3. Start the Hale SmartFOAM foam pump by pressing the 2. Press the INCR/DECR buttons to set the displayed high flow value to match the actual ON/OFF button. -
Page 71: Setting Presets
UNIT OF MEASURE The SmartFOAM controller offers both English and Metric readouts. The Hale SmartFOAM system is calibrated at the factory to U.S. measurement (English) units. The unit of measure is changed within the USER menu. Enter the password “1849” to go to the USER menu. -
Page 72: Relief Valve
During normal installation and operation, the relief valve does not require adjustment. If adjustment is necessary during field installation, contact Hale Products Inc. at 610-825-6300 for Relief Valve Service information. Figure 51: Relief Valve - 1.7 and 2.1 Figure 52: Relief Valve – 3.3, 5.0, and 6.5... -
Page 73: Operation
The system responds to variations in water flow by increasing or decreasing the speed of the foam pump. On initial power up of the apparatus, the Hale SmartFOAM system begins a brief self-diagnostic routine (see Figure 44: Controller Unit Initialization). When completed, the system enters the preset screen and waits for operator action. -
Page 74: Displayed Information
DISPLAYED INFORMATION Water Flow The water flow display shows the current flow rate of water of foam solution per minute in the Hale flow sensor Figure 54: Reset Water/Foam Totals monitored discharges. The flow rate is determined by the paddlewheel flow sensor rate and the water flow calibration FOAM CONCENTRATE INJECTION RATE factor. -
Page 75: Priming The Foam Pump
This warning ribbon also contains an icon to inform the In some instances, the foam tank may run dry while operator of the severity of the warning. operating the Hale SmartFOAM system. The foam pump is designed to pump liquid. When the fire pump is running the Informational foam pump may not pump efficiently against 100 to 150 PSI (7 to 10 BAR) back pressure. -
Page 76: Simulated Flow Operation
SIMULATED FLOW OPERATION Press the RETURN button to return to the The Simulated Flow mode of the Hale SmartFOAM system operation screen. allows operation of the foam pump without discharging water through a foam capable discharge or when the flow sensor Press the ON button on the operation screen. -
Page 77: Dual Tank System Selection
Make sure the Hale SmartFOAM is operating and foam solution is being discharged (see Figure 56: Dual Tank Selector Operating Positions). 1. Set the Hale ADT toggle to the desired TANK, or Figure 57: SmartFOAM Foam in Pump Indicator turn the Hale SmartFOAM MDT II handle until the indicator points toward the desired TANK. -
Page 78: Flushing The Smartfoam System
IMPORTANT! button, allowing foam solution to discharge. MAKE SURE THE HALE ADT OR MDT II IS IN THE TANK Note: When the Hale ADT, MDTII or MST is in the “A” POSITION AND THE HALE MST IS IN THE FOAM... -
Page 79: Remote On/Off Switch Operation
SmartFOAM Page 78 REMOTE ON/OFF SWITCH OPERATION The remote ON/OFF switch is used to activate the Hale SmartFOAM system from the driver compartment or a location other than the SmartFOAM controller display. The switch activates and deactivates the Hale SmartFOAM system. -
Page 80: Notes
SmartFOAM Page 79 NOTES... -
Page 81: Maintenance
Inspect wiring, hoses, flow sensors and connections for tightness, corrosion, leaks and/or damage. Flush foam pump if a non-approved foam concentrate is used. (Refer to the “Hale Foam Concentrate Compatibility” document for a list of tested and approved foam concentrates). -
Page 82: Freeze Protection
SmartFOAM systems: 2. Shut all foam reservoir drain valves. 3. Fill the foam reservoir with a Hale approved compatible When transporting the completed fire apparatus from the Class A foam concentrate. OEM to the dealer, and the dealer to the end-user, or, when the end- user decides to store the finished apparatus 4. -
Page 83: Troubleshooting
Note: Hale SmartFOAM system electronic components have no user serviceable components inside and are replaced as a unit. Opening of Hale SmartFOAM electronic components voids the manufacturer warranty. System Overview Figure 64: Closed Loop Control Diagram The SmartFOAM proportioner is a closed-loop system. - Page 84 SmartFOAM Page 83 ❑ VCC is illuminated when power and ground are Distribution Box applied to the distribution box’s pins 1 and 12. This The Distribution Box (part of the pump/motor assembly) indicates that the internal 5 volt regulator is controls the speed of the pump/motor based on commands functioning for the internal components.
- Page 85 SmartFOAM Page 84 The COM LED indicates the module’s CAN communication status. On Solid = Module on-line Flashing slow (2Hz) = CAN bus okay, but the module is not receiving messages from the Foam Controller. Flashing fast (8Hz) = CAN bus error, no communications. Gray connector (this connector is the same between the old and new motor drivers) Mating connector: Deutsch DT06-12SA GRAY...
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Page 86: Problem Isolation
4. If there is no indication of water flow on the control unit display troubleshoot the water flow sensor. 5. If water flow is established, turn the Hale SmartFOAM system ON to flow foam. 6. Observe foam pump discharge. If foam is NOT flowing troubleshoot the foam pump. -
Page 87: Illustrated Parts Breakdown
SmartFOAM Page 86 ILLUSTRATED PARTS BREAKDOWN GENERAL This section contains drawings and the parts breakdown for the serviceable assemblies, components and most commonly used options for the SmartFOAM Electronic Foam Proportioning System. ABBREVIATIONS The following abbreviations may be used in this Illustrated Parts Breakdown: A/R.... -
Page 88: Foam Pump Assembly - 1.7Ahp And 2.1A
SmartFOAM Page 87 FOAM PUMP ASSEMBLY – 1.7AHP AND 2.1A Item Part number Description 114034 Motor/Pump Assembly - 2.1A - 12 Volt 114035 Motor/Pump Assembly - 2.1A - 24 Volt 119274 Motor/Pump Assembly - 1.7AHP - 12 Volt 119275 Motor/Pump Assembly - 1.7AHP - 24 Volt 110521 Motor 1/2 HP - 2.1A/1.7AHP - 12 Volt 110393... -
Page 89: Flow Meter Assembly - 1.7Ahp And 2.1A (115497)
SmartFOAM Page 88 FLOW METER ASSEMBLY – 1.7AHP AND 2.1A (115497) Item Part number Description 044-1920-01-0 Flowmeter Right Cover 044-1920-00-0 Flowmeter Left Cover 062-0910-00-0 Flowmeter Housing 040-0340-00-0 O-ring 2-034 Buna-N 70 Durometer 016-1010-00-0 Flowmeter Rotor 064-6390-00-0 Sensor Target for Flowmeter Rotor Dowel Pin Ø0.25”... -
Page 90: Pump Repair Kit - 1.7Ahp And 2.1A
SmartFOAM Page 89 PUMP REPAIR KIT – 1.7AHP AND 2.1A Item Part number Description Kit A 117495 Plunger and Seals Kit B 117496 Valve and Seals Kit C 117497 Cam Bearing... -
Page 91: Foam Pump Assembly - 3.3, 5.0, And 6.5
SmartFOAM Page 90 FOAM PUMP ASSEMBLY – 3.3, 5.0, and 6.5 Item Part number Description Motor/Pump Assembly – 3.3 - 12 Volt 501-3120-05-0 Motor/Pump Assembly – 3.3 - 24 Volt 501-3120-06-0 Motor/Pump Assembly – 5.0 - 12 Volt 501-3130-05-0 Motor/Pump Assembly – 5.0 - 24 Volt 501-3130-06-0 Motor/Pump Assembly –... -
Page 92: Flow Meter Assembly - 3.3, 5.0, And 6.5
SmartFOAM Page 91 FLOW METER ASSEMBLY – 3.3, 5.0, and 6.5 Item Part number Description 200-2481-00-0 Speed Sensor 097-1971-00-0 Sealing Washer #10 040-1540-00-0 O-ring 2-154 Buna-N 70 Durometer Rotor assembly – 3.3, 5.0 516-0220-00-0 Rotor assembly – 6.5 516-0220-01-0 Drive pin – 3.3, 5.0 064-5380-00-0 Drive pin –... - Page 93 Any notice to HALE must be in writing, identifying the Product (or component) claimed defective and circumstances surrounding its failure. HALE reserves the right to physically inspect the Product and require Buyer to return same to HALE’s plant or other authorized service provider. ...