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Fass DRP 04 Installation Manual

Drp series, 110gph @ 16-18psi, dodge replacement 2003-2004

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INSTALLATION MANUAL
APPLICATION:
DRP 04 (110GPH @ 16-18psi)
Dodge Replacement
2003-2004

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Summary of Contents for Fass DRP 04

  • Page 1 INSTALLATION MANUAL APPLICATION: DRP 04 (110GPH @ 16-18psi) Dodge Replacement 2003-2004...
  • Page 2 Dodge 2003-2004 with stock horsepower modifications DRP 04 Note: Due to the increase of fuel flow you may encounter a problem with the stock fuel module. Adding a FASS suction tube kit will solve that issue. Secure vehicle from ROLLING! ...
  • Page 3 FASS DRP 1. Having a retrofitted in-tank life pump slightly changes your needs with the FASS DRP . You will also need a STK (Suction Tube Kit) from FASS to allow the fuel to be drawn to the new DRP.
  • Page 4: Installation

    DRP Series 110 GPH 16-18 PSI (Approximately) A fuel pressure gauge is highly recommended to identify fuel filter life and to prevent engine damage! “E” To Engine Weep Hole Mounting Bracket ‘T’ Fuel Inlet Port Serial # Installation Step 1: Remove Factory Lift Pump Step 2: Mount Pump...
  • Page 5 Contents FF-3270 FB-4001 FL-1001X 3’ FP-1001 BW-4001 WE-1007 HC-1001 BF-4001 QD-1001 DIPF-1001 PL-1003 TEMPLATE Hex Bolt 5/16-18x1/2 Self Tapping Screws BB-4001...
  • Page 6 Requires a FASS suction tube kit if truck has been retrofitted with an in tank fuel pump. What you will need:  Angle Drill and Drill Bits  Air Ratchet & Sockets  Metric Wrenches  Allen wrenches or sockets ...
  • Page 7 NOTE: Before installing fittings make sure to inspect for burs or flare imperfections. When cutting fuel line make sure to blow out line to keep debris from moving forward. Attach the FB-4001 bracket to the DRP using the supplied 5/16” Hex head bolts.
  • Page 8 Mount DRP/fuel line assembly to the FB-4001 bracket using three 5/16” bolts. The use of Loctite on mounting bolts is recom- mended. Make sure the outlet fuel line is pointing up to the facto- ry filter housing. Install the short fuel line/filter assembly into the DRP’s inlet port using the supplied banjo bolt and copper washers.
  • Page 9 5 mm bolt Attach the DIPF-1001 to the FP-1001. Reuse the O-ring from Step 1b. Torque to 18 lbs./ft. Install the Filter Plate assembly in factory filter housing inlet port using the 2 Allen head bolts from Step 1b. Torque to 8ft/lbs. Measure and cut fuel line to the inlet port of the factory filter housing.
  • Page 10 Electrical harness and fuel lines secured and properly tightened?  Has the system been primed?  1. Turn key to the ignition position, turning on the FASS pump for 15 sec.. 2. Crank engine and allow to run for at least 1 minute. Check for leaks. ...