Related Manuals for Fass T D10 125G
Summary of Contents for Fass T D10 125G
- Page 1 INSTALLATION MANUAL APPLICATION: T D10 125G (125GPH @ 45psi) Cummins 5.9L 12Valve *with P7100 Injection Pump* Standard Pickup Truck 1994-1998 **Note: Cab and Chassis may require modifications**...
- Page 2 Cummins 1994-1998 with stock - extreme horsepower modifications Note: Because of the higher fuel flow these systems have to offer, you may encounter problems with the stock fuel module. FASS can solve this issue with a Suction Tube Kit. Secure vehicle from ROLLING! ...
- Page 3 ViP FASS dealer for the installation. They are prepared to install the FASS fuel pumps with the most effi- ciency. If a situation/problem arises during the installation, they are the most pre- pared for that situation/problem.
- Page 4 Titanium Series 125 gph 45 PSI (Approximately) A fuel pressure gauge is highly recommended to identify fuel filter life and to prevent engine damage! “H” Coolant Heater “E” To Engine ‘R’ Fuel Return to Tank ‘T’ Fuel Inlet Electric Heater Port ‘G’...
- Page 5 Contents MP-9031 FL-1056 x3’ PFB-2002 PBR-2001 WH-1005 FL-1002 x15’ FL-1058 x3’...
- Page 6 Mounting Package Contents *WE-1001* 46044 PL-1010 BHF-1002 BHN-1001 OR-223 LW-1001 HC-4001 PL-1058 ST-1005Px16” Ring Terminal HB-14516 DIPF-1004 BT-14x03 PL-1005 10-302 10-300 PL-2003 CP-1003 PL-1004 4 3/8” Washers 3 WA-1001D Hex Bolt 1/4”-20x1 3/4” 4 Locking Nut 3/8” 4 Hex Bolt 3/8” -16x 1 1/2” 3 46260 PB-14316 RS-2001...
- Page 7 Step 1: Install Electrical Harness The installation of the electrical harness is done first, allowing power to be applied to the pump for lubrication purposes later in the installation. Using wire stripping tool remove excess insulation off the 46044 and the WE-1001.
- Page 8 Step 1: Install Electrical Harness E. If fuse panel is located in the cab it will be necessary to guide the single red wire from the relay through the fire wall grommet to access the fuse pan- Locate fuse box under hood and select ignition hot fuse. Remove fuse and put Add-A-Fuse in place. Install fuse previously removed.
- Page 9 Step 2: Prepare suction & Return lines Some of the photo’s are of a different application, procedures are the same. Before tank is removed or moved, identify ALL areas of clearance be- tween the tank and the truck’s bed for the best location to install the BHF assembly.
- Page 10 Step 2: Prepare suction & Return lines Before drilling marked location, clean area of debris. Using the photo, double check area selected for any interference including the fuel level arm. Drill a 1 3/8” hole, catching all debris. De-bur hole and remove any missed debris in the fuel tank.
- Page 11 NOTE ATTENTION: While installing fittings into Titanium pump DO NOT Apply side pressure to dr aw tube of pump Proper Improper...
- Page 12 Step 3: Mount Fuel System Using thread tape, install the 10-300 into “E” and the 10-302 into the “T” port (on opposite end). Note: Do Not Put Thread Tape on Flare of Fitting ***The use of Torque to 40 lb./ft.² thread sealant is not recommended*** For fitting purposes.
- Page 13 Once location is established mark location for mounting in next step. Connect factory plug into the FASS harness. Connect female plug of the FASS harness into pump. Turn key to “on”. With pump operating (you may have to bump the starter), turn pump over, liberally...
- Page 14 Step 3: Mount Fuel System Assemble the FASS pump bracket PBR-2001 using the RS-2002 spacer between PFB-2002 and PBR- 2001 bracket with 4-3/8 bolts, nuts, and washers. Note: Torque bolts not flange nut. Once secure use (3) 1 3/4 bolts and (3) WA-1001D spacers to mount the pump to the bracket.
- Page 15 Step 3: Mount Fuel System Apply motor oil to gasket located on filters. Attach to system and hand tighten. Fuel Filter –Install FF-3003 on side of pump with draw tube in the middle of the filter nipple. Water Separator Filter –Install FS-1001 on water separator nipple without the draw tube.
- Page 16 Step 4: Install Fuel Line Caution: Do not use sealant on AN fittings. Only use sealant on threads going into the FASS pump. Route suction line from the suction tube assy. to port ‘T’ on the FASS system. . Cut FL-1058 to needed length and insert PL-1058 using oil.
- Page 17 To assist with priming your FASS pump crack the FF-3003. Put power to the FASS pump to acti- vate the pump. When the tone of the pump changes you can tighten up the fuel filter.
- Page 18 Electrical harness and fuel lines secured and properly tightened? Reconnect the battery. Has the system been primed? Turn key to the ignition position, turning on the FASS pump for 15 sec.. Crank engine and allow to run for at least 1 minute. Check for leaks. ...
- Page 19 Filter Cross References (Currently in use) Fuel (FWS-3003) Water (FS-1001) Fuel Filter (Micron Rating) Water Separator (Micron Rating) Thread Size (1-14) Thread Size (1-14) Baldwin BF7633 (2M) Baldwin BF 1258 (10M) Carquest 86528 (2M) Baldwin BF1214 CAT 1P2299 (6M) Baldwin BF7546 (10M) CAT 1R0750 (2M) Donaldson P558000 (20M)
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