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Vacon 8000 solar User Manual

3-phase photovoltaic inverters
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Summary of Contents for Vacon 8000 solar

  • Page 1 8000 solar power inverters 3-phase photovoltaic inverters user manual...

  • Page 3: Table Of Contents

    THE SOLAR MULTIMASTER APPLICATION............44 CONTROL INTERFACES .................. 45 Screens and Navigation ....................45 Main view .......................... 46 8.2.1 System Activation ......................46 8.2.2 System status ........................47 8.2.3 Total Power ........................48 24-hour support +358 (0)201 212 575 • Email: vacon@vacon.com...
  • Page 4 • 1 8.2.4 Total energy counter ......................48 8.2.5 DC Bus Voltage......................... 48 8.2.6 Main View Units ........................ 49 8.2.7 Event Banner ........................49 8.2.8 Start Cond......................... 50 Events ..........................51 System Trends........................52 8.4.1 System Total........................52 8.4.2 DC Insulation Monitoring ....................53 8.4.3 Energy tables........................

  • Page 5: Safety

    = Dangerous voltage! Risk of electric shock 9000.emf = See User’s Manual = Caution! Risk of electric shock! Energy storage timed discharge: 5 minutes = Caution, risk of hearing damage, wear hearing protection 24-hour support +358 (0)201 212 575 • Email: vacon@vacon.com...

  • Page 6: Safety Rules

    INSTALLATION! RISK OF ELECTRIC SHOCK! 9000.emf The solar inverter VACON 8000 SOLAR has been designed to be installed in enclosed places. It shall be protected against harsh weather conditions. The solar inverter VACON 8000 SOLAR can only be opened by qualified technicians. Inside the in- vert-er module, there is no element which can be fixed or adjusted by the user.

  • Page 7: Earthing And Earth Fault Protection

    The Vacon 8000 Solar inverter must always be earthed with an earthing conductor connected to the earthing terminal marked with The touch current of Vacon 8000 Solar exceeds 3.5mA AC. According to EN62109-1, one or more of the following conditions for the associated protective circuit shall be satisfied:...
  • Page 8 NOTE: Due to the high capacitive currents present in the AC drive, fault current protective switches may not function properly. Do not perform any voltage withstand tests on any part of Vacon 8000 Solar. There is a certain procedure according to which the tests shall be performed.

  • Page 9: Technical Specifiations

    800 (355) 600 (320) NXV1000 1000 1200 3065 98.6 4000x2281x600 3050 800 (355) 600 (320) NXV1200 1200 1440 3678 98.6 4800x2281x600 3660 800 (355) 600 (320) Table 2. Power ratings, dimensions and weights 24-hour support +358 (0)201 212 575 • Email: vacon@vacon.com...

  • Page 10: Technical Data

    • 7 TECHNICAL SPECIFIATIONS Technical data Table 3. Technical data Range of input volt- DC Input 410...800 VDC ages Maximum input volt- 900 VDC Mains voltage 3*280±10% AC input Galvanic isolation 50/60 Hz ±0,5% Frequency Cos φ >0.99, for output 20%-100% of Pn Harmonic distortion <3% at Pn...

  • Page 11: Receipt Of Delivery

    RECEIPT OF DELIVERY Type designation code Vacon 8000 Solar inverters have undergone scrupulous tests and quality checks at the factory be- fore they are delivered to the customer. However, after unpacking the product, check that no signs of transport damages are to be found on the product and that the delivery is complete (compare the type designation of the product to the code below).

  • Page 12: Lifting The Unit Out Of The Transport Packaging

    • 9 RECEIPT OF DELIVERY Lifting the unit out of the transport packaging Before unpacking the device, check the correctness of delivery by comparing your order data to the drive information found on the package label. The unit is delivered either in a wooden box or a wooden cage. The box may be transported either horizontally or vertically, while transportation of the cage in a horizontal position is not allowed.
  • Page 13 If the equipment has been damaged, do not install it. Keep the original packaging in case it is necessary to return the equipment to the manufacturer. Otherwise recycle the packaging material according to local regulations. 24-hour support +358 (0)201 212 575 • Email: vacon@vacon.com...

  • Page 14: Storage

    (Vacon Warranty Terms). The local distributor may grant a warranty time different from the above. This warranty time shall be specified in the distributor's sales and warranty terms. Vacon assumes no responsibility for any oth-er warranties than that granted by Vacon itself.

  • Page 15: Installation

    INSTALLATION vacon • 13 INSTALLATION The installation of the VACON 8000 SOLAR solar inverter may only be carried out by a qualified technician who fully understands the safety and installation instructions included in this manual. The IP21 protection of the VACON 8000 SOLAR inverter only allows for installation in enclosed places.
  • Page 16 • 14 INSTALLATION Figure 4.NXV0200 inverter module (standalone) and some essential compo- nents DC switch DC switch L filter AFE unit unit Emergency Control stop unit PE terminals C filter AC switch AC switch unit L1, L2, L3 Openings...
  • Page 17 13006.emf Do not block the ventilation grids. 13006.emf Unit must be installed on non-flammable ground. 13006.emf The unit is not intended for wet location. 13006.emf 24-hour support +358 (0)201 212 575 • Email: vacon@vacon.com...

  • Page 18: Free Space Around The Cabinet

    • 16 INSTALLATION Free space around the cabinet Enough space must be left above, behind and in front of the cabinet to ensure sufficient cooling and space for maintenance. The amount of cooling air required is indicated in the table below. Also make sure that the temperature of the cooling air does not exceed the maximum ambient temperature of the inverter.

  • Page 19: Fixing The Unit To The Floor

    Figure 7.Fixing the cabinet to the floor Welding of the cabinet might risk sensitive components in the converter. Ensure that no grounding currents can flow through any part of the converter. 13006.emf 24-hour support +358 (0)201 212 575 • Email: vacon@vacon.com...

  • Page 20: Fixing Cabinets To Each Other

    • 18 INSTALLATION Fixing cabinets to each other In case the delivery consists of several cabinets sections including drives the cabinets must be joined to each other. This will take place by 1) connecting the PE bars and 2) using the components of accessories kit attached to the delivery.
  • Page 21 Finally join together the PE busbars (Figure 4-9) as well as AC or DC bars (Figure 4-10) by bolting together the baying bracket of the one and the busbar of the other cabinet. 24-hour support +358 (0)201 212 575 • Email: vacon@vacon.com...
  • Page 22 • 20 INSTALLATION Figure 11.Joining the PE bars In Figure 4-10 right, the connection is not yet made. In the magnification (left), the connection of the upper bars is complete (1) and the lower bars shall be connected by sliding the longitudinal busbar connector (2) to the right on the busbar joint and tightening the bolts.

  • Page 23: Electrical Connection

    There is danger of electrical shock which may cause death or serious injury. 9000.emf Electrical diagrams Figure 13.Electrical diagram for NXV0125 Figure 14.Electrical diagram for NXV0200 For larger types see Appendix A 24-hour support +358 (0)201 212 575 • Email: vacon@vacon.com...

  • Page 24: Cabling

    • 23 ELECTRICAL CONNECTION Cabling Before connecting the cables to the solar inverter, use a multimeter to check that the cables to be connected are not live. Cables coming from photovoltaic panels will be active while panels are lit.
  • Page 25 • 24 PE busbar Figure 16. Main cabling NXV0200 standalone unit (cable clamps not included in delivery) PE busbar Figure 17. Mains cabling NXV0200 line unit (cable clamps not included in delivery) 24-hour support +358 (0)201 212 575 • Email: vacon@vacon.com...

  • Page 26: Connection To Photovoltaic Panels

    • 25 ELECTRICAL CONNECTION Figure 18. Main cabling with optional AC-section The cable cross section will be determined according to the power and distance to the connection point, following the local regulations. Model Minimum cross section Maximum cross section...
  • Page 27 Maximum cross section NXV0125 3x 2x70mm 3x 2x95mm 4x 2x185mm NXV0200 4x 2x95mm 4x 2x95mm 4x 2x240mm NXV0400 8x 2x95mm 8x 2x95mm 20x 2x185mm NXV0600 12x 2x95mm 12x 2x95mm 20x 2x185mm 24-hour support +358 (0)201 212 575 • Email: vacon@vacon.com...
  • Page 28 • 27 ELECTRICAL CONNECTION Table 6. Panel input cable dimensions Model Minimum cross section Recommended cross section Maximum cross section NXV0800 15x 2x95mm 16x 2x95mm 32x 2x185mm NXV1000 19x 2x95mm 20x 2x95mm 32x 2x185mm NXV1200 23x 2x95mm 24x 2x95mm 32x 2x185mm Table 7.

  • Page 29: Fuse Selection

    • 28 Fuse selection The table below shows typical cable sizes and types that can be used with the Vacon 8000 Solar inverter. The final selection should be made according to local regulations, cable installation conditions and cable specification.

  • Page 30: Fuse For Measuring

    Table 12. Fuse selection, fuse for measuring Control connections The control boards are situated inside the control unit of the Vacon 8000 Solar inverter (see Figure 5-8). Four different board types can be used with the inverter: A1, A2, B5, C2, D2, D7 and CI. The control connections of these boards are described below.

  • Page 31: Basic Board Opta1

    Two terminal blocks (coded = mounting of blocks in wrong order prevented, terminals Screw terminals (M2.6) Jumpers: 4; X1, X2, X3 and X6 (See Figure 5-10 .) Board param- Yes (see page 31) eters: 24-hour support +358 (0)201 212 575 • Email: vacon@vacon.com...
  • Page 32 • 31 ELECTRICAL CONNECTION Terminal Parameter reference Technical information on keypad and NCDrive +10 Vref Reference output +10V; Maximum current 10 mA AI1+ An.IN:A.1 Selection V or mA with jumper block X1 (see page 30): Default: 0– +10V (Ri = 200 kΩ) (-10V..+10V Joy-stick control, selected with ajumper)
  • Page 33 3 = 0...10V 4 = 2...10V 5 = -10...+10V AI2 mode 1 = 0...20mA 2 = 4...20mA 3 = 0...10V 4 = 2...10V 5 = -10...+10V Table 14. OPTA1 board-related parameters 24-hour support +358 (0)201 212 575 • Email: vacon@vacon.com...

  • Page 34: Option Board Opta2

    3 = 0...10V 4 = 2...10V Table 14. OPTA1 board-related parameters 5.4.2 Option board OPTA2 Description: Standard Vacon NX frequency converter relay board with two relay outputs Type ID: 16690 Allowed slots: Terminals: Two terminal blocks; Screw terminals (M3); No coding...

  • Page 35: Option Board Optb5

    Note: This expander board can be placed into four different slots on the control board. Therefore, the 'X' given in the Parameter reference shall be replaced by the slot letter (B, C, D, or E) depending on the slot which the expander board is plugged into. 24-hour support +358 (0)201 212 575 • Email: vacon@vacon.com...

  • Page 36: Option Board Optc2 (Rs-485)

    • 35 ELECTRICAL CONNECTION Option board OPTC2 (RS-485) Figure 24.Vacon RS-458 option board OPTC2 Bus connector Jumper s Interface board connector Grounding plate Signal Connector Description No connection Supply voltage – plus (5V) RxD/TxD –N Receive/Transmit data – A RxD/TxD –P...

  • Page 37: Option Board Optd2

    Use 1-mm optical cable (e.g. Agilent HFBR-RUS500 & HFBR-4531/4532/4533 connectors) Note: Not available if the board is placed in slot B CAN_L Monitor Bus negative data CAN_H Monitor Bus positive data CAN_SHIELD Monitor Bus shield 24-hour support +358 (0)201 212 575 • Email: vacon@vacon.com...
  • Page 38 • 37 ELECTRICAL CONNECTION Jumper selections There are four jumper blocks on the OPTD2 board. The factory defaults and other available jumper selections are presented below. Figure 25.Jumper selections for OPT-D2, up to version G Jumper block X3: Jumper block X4:...
  • Page 39 = Factory default = Recommended setting Alternative connection of “CAN GND” signal: connect ‘CAN GND’ together between all nodes. Use the signal wire inside the shield for this purpose, see figure below: 24-hour support +358 (0)201 212 575 • Email: vacon@vacon.com...
  • Page 40 • 39 ELECTRICAL CONNECTION Figure 28.Alternative connection of “CAN GND” signal Shield 22 23 22 23 22 23 Conn ect the OPTD2 / OPTD2 / OPTD2 / data GND OPTD6 OPTD6 OPTD6 tightly to the chassis on one point...

  • Page 41: Option Board Optd7 (Line Voltage Measurement Board)

    The transformation ratio parameter then can be adjusted as per the transformer primary to secondary ratio. Please refer to specification section for further engineering. The measurement signal connected into the OPT-D7 option board can not exceed 14.26 Vrms. 24-hour support +358 (0)201 212 575 • Email: vacon@vacon.com...
  • Page 42 • 41 ELECTRICAL CONNECTION The board can only be placed in slot C. OPTD7 connections OPTD7 board specification Transformer primary/ Min 380VAC -15% input voltage range Max 690VAC +15% Transformer ratio 60:1 Primary : secondary Transformer secondary/ 14V rms Between the terminals L1/L2/L3.

  • Page 43: Option Board Optci (Modbus/Tcp Board)

    ELECTRICAL CONNECTION vacon • 42 Option board OPTCI (Modbus/TCP board) Vacon NX frequency converters can be connected to Ethernet using an Ethernet fieldbus board OPTCI. The OPTCI can be installed in the card slots D or E Figure 30.OPTCI option board...

  • Page 44: Start Up

    START UP START UP Starting up the VACON 8000 SOLAR inverter is simple, but it is important that the following instructions are followed: 1. Check that the cables from the solar panels are correctly connected and that the DC con- nection switch is closed.

  • Page 45: The Solar Multimaster Application

    1 to 5 individual units. The setup within the individual units is also modular and uncluttered. This means that access to single components, such as the inverter module and LCL- filter, is also easy and fast. 24-hour support +358 (0)201 212 575 • Email: vacon@vacon.com...

  • Page 46: Control Interfaces

    • 45 CONTROL INTERFACES CONTROL INTERFACES Screens and Navigation TA70 is a touch screen panel. Operations and navigations of the panel are done by touching the screen. Transitions to sub-screens is made by touching one of the buttons at bottom of main view.

  • Page 47: Main View

    • 46 Main view Main view presents all the essential information of the Vacon 8000 Solar system. For more specific information of individual units and historical data there are several sub- screens. System activation and stop buttons are located in main view.

  • Page 48: System Status

    • 47 CONTROL INTERFACES Figure 35.System Activation/Stopped status System stopped System activated If system is activated, it will not necessary mean that the system starts. It could e.g. be that the in- verters are not ready to be started because of low irradiation. However, the system goes into a mode where it either tries to start or waits for the inverters to get ready.

  • Page 49: Total Power

    Caution: If all the units are unavailable, e.g. during night time, the value of voltage is blinking red “- -“. That means the actual DC Voltage is unknown but the DC link might actually have hazardous voltage. Figure 36.Blinking red “--” indicates no valid DC bus voltage read 24-hour support +358 (0)201 212 575 • Email: vacon@vacon.com...

  • Page 50: Main View Units

    Main View Units Unit status, power generated and total running hour are shown in main view for each unit. Number of unit rows is depending on size of the Vacon 8000 Solar system. Figure 37.Unit status, power and total running hours are shown for all units The unit row shows the status of the unit as symbol animation.

  • Page 51: Start Cond

    External fault signal from digital input. External Fault 2 External fault signal from digital input. DC Insulation Monitor There is an insulation fault on the DC side coming from analog input measurements. 24-hour support +358 (0)201 212 575 • Email: vacon@vacon.com...

  • Page 52: Events

    • 51 CONTROL INTERFACES Table 18. Conditions Condition Possible Fault cause DC Swiches Units DC Switches are not closed although DC Main switch is closed, or they are closed when the DC Main Switch is open. Overvoltage One or many inverter(s) have tripped on Overvoltage fault Communication IO Communication to Remote I/O module is lost.

  • Page 53: System Trends

    Figure 45.System total current and power monitoring Figure 46.Y-axis scale of trends Scale of Y-axel for the trend is the current [A]. Green dot indicates actual selection Scale of Y-axel for the trend is the power [kW] 24-hour support +358 (0)201 212 575 • Email: vacon@vacon.com...

  • Page 54: Dc Insulation Monitoring

    • 53 CONTROL INTERFACES 8.4.2 DC Insulation Monitoring DC insulation trend shows historical measurement of the DC insulation value in scale of 0..100%. This sheet is visible only when DC insulation is measured by analog input. Figure 47.DC insulation measurement trend Time span of trend is 24 hours by default.
  • Page 55 8.4.3.2 Weekly energy history Produced weekly energy historical trend summarises the total energy for the system and units per week in kWh. Figure 51.Weekly energy produced for and units in kWh 24-hour support +358 (0)201 212 575 • Email: vacon@vacon.com...

  • Page 56: Unit View

    • 55 CONTROL INTERFACES 8.4.3.3 Monthly energy history Produced monthly energy historical trend summarises the total energy for the system per month in kWh. Figure 52.Monthly energy produced for system in kWh Unit View Unit view shows detailed information of the units. There is a screen for every unit defined in the sys- tem.
  • Page 57 Output frequency of the Inverter in Hz Active Fault Fault code of last active fault Code Last occurred event, fault or alarm for unit is shown in the bottom of screen. Figure 56.Unit event banner 24-hour support +358 (0)201 212 575 • Email: vacon@vacon.com...

  • Page 58: Master Button

    • 57 CONTROL INTERFACES 8.5.1 Master button On right of side lays a Master button. When an unit is running as slave, pressing this button will set the unit to master on the fly. Button is only visible when the unit is running as a slave or system is Stopped.

  • Page 59: Unit Event

    Pressing settings button opens the pop-up login menu. Select User: Admin and touch password field to insert Password. Default Password is: 8000 Access to the settings pages requires a valid password to be entered. 24-hour support +358 (0)201 212 575 • Email: vacon@vacon.com...

  • Page 60: Settings 1

    • 59 CONTROL INTERFACES 8.6.1 Settings 1 This is the first view accessed when going into the settings. It contains System and control param- eters that affects to whole system. Figure 63.System and control parameters Language: The language of the operator panel can be set by pressing the language button on the right side.
  • Page 61 SCADA system for monitoring purpose. The IP address of port 2 is not allowed to be in the same range as port 1, hence 192.168.0.X . Figure 68.IP Settings pop-up menu 24-hour support +358 (0)201 212 575 • Email: vacon@vacon.com...
  • Page 62 • 61 CONTROL INTERFACES Backlight Settings Screen brightness and delay for turning the backlight off when the panel is not used can be set here. Note! If the automatic turn off of the backlight is not used, then the life time of the panel will be re- duced.
  • Page 63 Vacon service personnel only. Save Parameters to USB This function needs an USB memory stick to be connected to the USB port. Figure 73.Connect to USB memory to touch pan- 24-hour support +358 (0)201 212 575 • Email: vacon@vacon.com...

  • Page 64: Settings 3

    • 63 CONTROL INTERFACES Pressing Save parameters to USB button will open a pop-up menu for choosing the name of the pa- rameter file to be saved on the USB memory stick. The parameters are saved as an .ini file.

  • Page 65: Settings 4

    External DC Insulation measuring device Fault input (NC)** No Insulation Fault AC External AC Insulation measuring device Fault input (NC)** No External Fault 1 External Fault Input (NO)* No External Fault 2 External Fault Input (NO)* 24-hour support +358 (0)201 212 575 • Email: vacon@vacon.com...
  • Page 66 • 65 CONTROL INTERFACES Table 21. Selection of possible input values Input name Definition No Emergency Switch-off Emergency switch Input (NC)** Run Enable External Run Enable input (NO)* No Surge Arrester Alarm External surge arrester alarm input. (NO)* No External Alarm 1...

  • Page 67: Settings 5

    Screen shows TA70 version information as well as system IO version number and Total Energy Counter value. There is also a possibility to save Energy tables and Event list to the USB memory. Figure 81.Settings 5/5 24-hour support +358 (0)201 212 575 • Email: vacon@vacon.com...

  • Page 68: Inverter Control Keypad

    • 68 INVERTER CONTROL KEYPAD INVERTER CONTROL KEYPAD The inverter has a control panel that displays its different variables and conditions. Indicators of the inverter condition Inverter state informs the user about conditions of the inverter and whether the control software has detected any operating fault.

  • Page 69: State Leds

    ••• well as the number of submenus available for each menu. Panel push buttons The alphanumeric control panel of the inverter VACON 8000 SOLAR has 9 push buttons used to control the inverter and to monitor values. 9.4.1 Description of push buttons = This push button is used to reset active faults.

  • Page 70: Browsing The Control Panel

    • 70 INVERTER CONTROL KEYPAD = The Enter push button serves to: enter Restore the fault history (2-3 seconds) = Push button browser up Browse the main menu and the pages of different submenus. = Push button browser down Browse the main menu and the pages of different submenus.
  • Page 71 Output current of the inverter coming out of the cabinet (transformers inside cabinet are taken into consideration). V1.11 Run time total [h] 99999999 1836 Total time the inverter has been running. Table 23. Monitoring values 24-hour support +358 (0)201 212 575 • Email: vacon@vacon.com...

  • Page 72: Active Faults Menu

    • 72 INVERTER CONTROL KEYPAD Code Parameter Unit Description V1.12 Run time today 1731 The time the inverter has been running today. V1.13 Run time yester- 1732 The time the inverter ran yester- day. V1.14 Grid connections 4,29E+09 1706...
  • Page 73 INVERTER CONTROL KEYPAD vacon • 73 If you press the Enter push button for 2-3 seconds, the fault history will be restored. The number of º the symbol Hn will change to 0. 24-hour support +358 (0)201 212 575 • Email: vacon@vacon.com...

  • Page 74: Maintenance And Troubleshooting

    Safety instructions included in chapter 1 must be followed. 9000.emf Maintaining the solar inverter VACON 8000 SOLAR is simple. It is recommended that the following checks are carried out at least once a year. • Visually check the external condition of the inverter, checking mainly the good condition of •...
  • Page 75 S6 = Reserved S7 = Charging switch S8 = No power to driver card S9 = Power unit communication (TX) S10 = Power unit communication (Trip) S11 = Power unit comm. (Measure- ment) 24-hour support +358 (0)201 212 575 • Email: vacon@vacon.com...
  • Page 76 • 77 MAINTENANCE AND TROUBLESHOOTING Fault Auto Fault Possible cause Correcting measures code Reset Undervoltage DC-link voltage is under the inverter - In case of temporary fault voltage limit. See user manual. supply - most probable cause: too low a...
  • Page 77 S1 = Unknown device you. S2 = Power1 not same type as Power2 IGBT tempera- IGBT Inverter Bridge overtemperature - Check loading. ture protection has detected too high a short term overload current 24-hour support +358 (0)201 212 575 • Email: vacon@vacon.com...
  • Page 78 • 79 MAINTENANCE AND TROUBLESHOOTING Fault Auto Fault Possible cause Correcting measures code Reset Device changed Option board or power unit changed. Reset (different type) New device of different type or differ- Set the option board parameters rating than the previous one.
  • Page 79 Command for emergency stop New run command is Switching received accepted from digital input. after reset. Power Limit Power is limited by temperature. Check Cooling sys- Warning Temperature tems. is over 75degrees 24-hour support +358 (0)201 212 575 • Email: vacon@vacon.com...

  • Page 80: Appendix A Single Line Examples

    • 82 APPENDIX A SINGLE LINE EXAMPLES APPENDIX A SINGLE LINE EXAMPLES Sample diagrams of multimaster systems NXV0400 without AC-section Tel. +358 (0) 201 2121 • Fax +358 (0)201 212 205...
  • Page 81 APPENDIX A SINGLE LINE EXAMPLES vacon • 83 NXV0600 with AC-section Table 24. 24-hour support +358 (0)201 212 575 • Email: vacon@vacon.com...
  • Page 82 • 84 APPENDIX A SINGLE LINE EXAMPLES NXV1000 without AC-section Tel. +358 (0) 201 2121 • Fax +358 (0)201 212 205...

  • Page 83: Appendix B Grounding Overview

    APPENDIX B GROUNDING OVERVIEW vacon • 85 APPENDIX B GROUNDING OVERVIEW 24-hour support +358 (0)201 212 575 • Email: vacon@vacon.com...
  • Page 84 Find your nearest Vacon service centre Find your nearest Vacon office on the Extranet at: on the Internet at: www.extra.vacon.com www.vacon.com Manual authoring: documentation@vacon.com Document ID: Vacon Plc. Runsorintie 7 65380 Vaasa Finland Subject to change without prior notice © 2012 Vacon Plc.

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