Ohlins SD510 Mounting Instruction

MOUNTING INSTRUCTION
11.
Check that the steering stops work as they
should. The damper should not act as a steering
stop since that can damage and possibly break
the steering damper. Tighten the upper triple
clamp bolt to recommended tightening torque.
12.
Install every removed part in reverse order.
ADjUSTMENTS
Setting
The steering damper has two external adjusters.
The DL-valve (Damping Level) controls the
combined low and high speed flow.
The RTC-valve (Return To Centre) controls the
damping back to centre position [0].
Reset the adjusters according to following:
The adjusters have a normal right hand thread.
Turn the damping adjusters clockwise to fully
closed (pos. zero [0]). To open, turn counter
clockwise, and count the clicks until you reach
the recommended number.
This instruction and other documents can be downloaded from www.ohlins.com
© Öhlins Racing AB. All rights reserved. Any reprinting or unauthorized use without the written
permission of Öhlins Racing AB is prohibited. Printed in Sweden.
13.
Finally install the centre lid by pressing it into
the hex opening. Use a M6 screw and a pair of
pliers if you must remove the lid. Note! Do not try
to remove the lid with a screwdriver - the lid will
break!
Your installation is finished - Enjoy your Öhlins
product!
Adjustments
Motocross:
DL valve 12 clicks
RTC valve 6 clicks
Enduro:
DL valve 12 clicks
RTC valve 8 clicks
Decrease Increase
damping damping
level level
DL valve
- +
Decrease Increase
damping back damping back
to centre
to centre
+
-
RTC valve
For more information read your Öhlins Owner's
manual.
Mounting Instruction
-
with set up data
for Honda 2008 Motocross/ Enduro
Safety Signals
Important information concerning safety is
distinguished in this manual by the following
notations:
WARNING!
Failure to follow these warning instructions could
result in severe or fatal injury to anyone working
with, inspecting or using the steering damper, or
to bystanders.
Read the Öhlins Owner's Manual before installing this product
Öhlins Racing AB, Box 722, S-194 27 Upplands Väsby, Sweden
Phone +46 8 590 025 00 Fax +46 8 590 025 80 www.ohlins.com
Steering Damper SD510
Before installing this product, check the contents of the
kit listed below. If anything is missing, please contact
your nearest Öhlins dealer.
Kit Contents:
Part no. Pcs.
Steering damper SD510
X-ring 01027-09
Tool 04970-01
Tower 15503-01
Plug 15507-01
Washer 15528-01
Seal 15529-01
Bracket 15550-01
Seal washer 15551-01
Nut M30x1 15553-01
Owners Manual 07270-05
During storage and transportation, especially at high
ambient temperature, some of the oil and grease used for
assembling may leak and stain the packaging. This is in
no way detrimental to the product, wipe off the excessive
oil/grease with a cloth.
CAUTION!
Caution indicates that special precautions
must be taken to avoid damage to the steering
damper.
NOTE!
Indicates information that is of importance re-
garding mounting procedures.
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