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SASFORKS SCORPION Operator's Manual

20 series, engine puller
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SAS
FORKS
™
SCORPION
™
========20 SERIES=========
ENGINE PULLER
OPERATOR MANUAL
========MANUAL v10=========
SAS/op/proced/forks/operator manuals/sc20/SCORPION 20 MANUAL v10.pub 9:39 AM 5/12/2017
© 2008-2017 S.A.S. of Luxemburg, Ltd.

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  • Page 1 FORKS ™ SCORPION ™ ========20 SERIES========= ENGINE PULLER OPERATOR MANUAL ========MANUAL v10========= SAS/op/proced/forks/operator manuals/sc20/SCORPION 20 MANUAL v10.pub 9:39 AM 5/12/2017 © 2008-2017 S.A.S. of Luxemburg, Ltd.

  • Page 2: Table Of Contents

    CE Declaration of Conformity ..................Page 36 S.A.S. of Luxemburg,Ltd. 133 Center Drive Hwy 54, PO Box 260, Luxemburg, WI 54217 USA Phone: 920-845-2198  1-877-SAS-FORK Fax: 920-845-2309 Web: www.sasforks.com 2SAS/op/proced/forks/operator manuals/sc20/SCORPION 20 MANUAL v10.pub 9:39 AM 5/12/2017 © 2008-2017 S.A.S. of Luxemburg, Ltd.

  • Page 3: Letter To Owners, Managers, And Operators

    SAS™ SCORPION™ ENGINE PULLER TO THE OWNERS, MANAGERS, AND OPERATORS OF LOADERS EQUIPPED WITH SAS™ SCORPION™ ENGINE PULLER & SAS FORKS Safety is the most important issue in the workplace. Observing safety guidelines, equipment capacities and using common sense will provide a work environment that is safe and efficient for employees, man- agement and customers.

  • Page 4: General Safety Guidelines

    S.A.S. of Luxemburg,Ltd. 133 Center Drive Hwy 54, PO Box 260, Luxemburg, WI 54217 USA Phone: 920-845-2198  1-877-SAS-FORK Fax: 920-845-2309 Web: www.sasforks.com © 2008-2011 S.A.S. of Luxemburg, Ltd. 4SAS/op/proced/forks/operator manuals/sc20/SCORPION 20 MANUAL v10.pub 9:39 AM 5/12/2017 © 2008-2017 S.A.S. of Luxemburg, Ltd.
  • Page 5 Periodic refresher training meetings are highly recommended. SITE PREPARATION RECOMMENDED •Scorpion™ engine puller should only be used in areas that are equipped with proper fluid containment measures, to ensure capture and containment of residual fluids in accordance with any local, state, federal, building or environmental regulating body.

  • Page 6: Ce Specific Notices & Emergency Stop Function

    –25°F and maximum temperature 150°F S.A.S. of Luxemburg, Ltd. 133 Center Drive Hwy 54, PO Box 260, Luxemburg, WI 54217 USA Phone: 920-845-2198  1-877-SAS-FORK Fax: 920-845-2309 Web: www.sasforks.com 6SAS/op/proced/forks/operator manuals/sc20/SCORPION 20 MANUAL v10.pub 9:39 AM 5/12/2017 © 2008-2017 S.A.S. of Luxemburg, Ltd.

  • Page 7: Safety Labels On Scorpion

    Label reorder # W-LAB-STAYBACK50FT S.A.S. of Luxemburg,Ltd. 133 Center Drive Hwy 54, PO Box 260, Luxemburg, WI 54217 USA Phone: 920-845-2198  1-877-SAS-FORK Fax: 920-845-2309 Web: www.sasforks.com 7SAS/op/proced/forks/operator manuals/sc20/SCORPION 20 MANUAL v10.pub 9:39 AM 5/12/2017 © 2008-2017 S.A.S. of Luxemburg, Ltd.
  • Page 8 At least 20 vehicles with fluids & AC Freon drained & batteries removed available.  Designate an area (where it is safe to run the Scorpion) & employee to operate unit  Your loader operator (person who can have conversation in English) Thank you.

  • Page 9: Installation Guidelines

    Quick coupler attachments: Be sure lower locking pins fully extend to lock in coupler & Scorpion™. This may require you to slightly lift or tilt the coupler to lock in. We recommend operator actually inspect each pin to be sure they are fully locked in.
  • Page 10 To decide length of line; Raise unit, tilt unit full down; then measure distance re- quired from bulkhead on Scorpion to loader connection. Make a loop in line to have sufficient length in hose to avoid creating tension in all positions.
  • Page 11 Read the Scorpion operator manual. Wear safety glasses and gloves.  Follow ‘Disconnecting’ instructions on page 9 of the manual to safely park Scorpion & depressurize system.  Goal is to align the hoses coming from the Scorpion carriage toward the wheel loader at an angle that allows the hydraulic quick coupler fittings to align squarely, eliminating side pressure.
  • Page 12 ►Verify all individuals are clear before performing test. Check for undesirable contact between loader lift arms and Scorpion framework. Watch for any loader arm, hoses, or cable pinch points. Begin testing by moving control levers slowly: A.

  • Page 13: Pre-Operation Inspection Form

    (Suggested minimum inspection guidelines) S.A.S. of Luxemburg,Ltd. 133 Center Drive Hwy 54, PO Box 260, Luxemburg, WI 54217 USA Phone: 920-845-2198  1-877-SAS-FORK Fax: 920-845-2309 Web: www.sasforks.com 13SAS/op/proced/forks/operator manuals/sc20/SCORPION 20 MANUAL v10.pub 9:39 AM 5/12/2017 © 2008-2017 S.A.S. of Luxemburg, Ltd.

  • Page 14: Pulling Engine-Best Practice

    Always slow the movements when nearing a stop, including when raising the Scorpion™ “Boom” to fully raised position. B. Approach the vehicle; 1. Front wheel drive vehicles: Approach from the side of the timing belt, opposite the transmission, typically passenger side.
  • Page 15  4. While keeping the claws engaged raise boom to lift out engine. Failure to follow proper instructions or using Scorpion for any other purpose will void warranty. IMPROPER USE WILL CAUSE DAMAGE AND POTENTIAL CRACKING OF THE SCORPION ...

  • Page 16: Connecting / Disconnecting Scorpion

    CONNECTING: To re-connect to the Scorpion™ Engine Puller A. Drive straight up to the Scorpion™ avoid contact with hydraulic lines or control cable. B. Engage the quick coupler. Visually verify quick coupler locking pins are fully engaged. C. Turn off the loader.

  • Page 17: Preventative Maintenance

    B. Daily: Inspect all pivot point pins and retaining bolts to be sure properly secured. C. Daily: Inspect forks, carriage, and Scorpion™ framework for damage. D. Daily: Check loader hydraulic fluid level. Add fluid as required to maintain proper level.

  • Page 18: Electronics Parts Guide

    Forward Joystick Relay Test Test Point Test Point Point 3-LED test plug fits all three test points. Fuse holder Relays [A & B] [E] not shown 18SAS/op/proced/forks/operator manuals/sc20/SCORPION 20 MANUAL v10.pub 9:39 AM 5/12/2017 © 2008-2017 S.A.S. of Luxemburg, Ltd.
  • Page 19 ~BLANK PAGE~ (PAGE 19) SAS™ SCORPION-20™ ENGINE PULLER We appreciate your business! Thank you! Phone: 920-845-2198  1-877-SAS-FORK Fax: 920-845-2309 Web: www.sasforks.com 19SAS/op/proced/forks/operator manuals/sc20/SCORPION 20 MANUAL v10.pub 9:39 AM 5/12/2017 © 2008-2017 S.A.S. of Luxemburg, Ltd.

  • Page 20: Valve Block Parts Guide

    VALVE BLOCK PARTS GUIDE (PAGE 20) SAS™ SCORPION-20™ ENGINE PULLER Scorpion-20 has two Valve Blocks (one shown here) [F.1] [F.2/F.3] Wires: BOOM Brown/Black CONTROLS LEFT EXTEND Blue/Black RIGHT RETURN Grey/Black TILT CONTROLS Yellow/Black LEFT EXTEND RIGHT RETURN Red/Black CLAW Orange/Black...

  • Page 21: Moveable Parts Guide

    The moving parts shown on this page pose several pinch points. S.A.S. of Luxemburg,Ltd. 133 Center Drive Hwy 54, PO Box 260, Luxemburg, WI 54217 USA Phone: 920-845-2198  1-877-SAS-FORK Fax: 920-845-2309 Web: www.sasforks.com 21SAS/op/proced/forks/operator manuals/sc20/SCORPION 20 MANUAL v10.pub 9:39 AM 5/12/2017 © 2008-2017 S.A.S. of Luxemburg, Ltd.

  • Page 22: Cylinder & Pins Parts Guide

    CYLINDER & PIN DIAGRAM (PAGE 22) SAS™ SCORPION™-20 ENGINE PULLER Phone: 920-845-2198 Fax: 920-845-2309 Web: www.sasforks.com 22SAS/op/proced/forks/operator manuals/sc20/SCORPION 20 MANUAL v10.pub 9:39 AM 5/12/2017 © 2008-2017 S.A.S. of Luxemburg, Ltd.
  • Page 23 Q.2 GR8 LONG RETAINING BOLT WBOLT 1.00X10.500 GR8 Q.3 GR8 NYLOCKING NUT WNUT 1.00‐8‐NY GR8 Q.4 CLAW PIVOT BUSHING W‐B2.002X2.500X5.250 Phone: 920-845-2198 Fax: 920-845-2309 Web: www.sasforks.com 23SAS/op/proced/forks/operator manuals/sc20/SCORPION 20 MANUAL v10.pub 9:39 AM 5/12/2017 © 2008-2017 S.A.S. of Luxemburg, Ltd.

  • Page 24: Framework Parts Guide

    BTF-300-7.375-90-10T [Z] UNASSIGNED S.A.S. of Luxemburg,Ltd. 133 Center Drive Hwy 54, PO Box 260, Luxemburg, WI 54217 USA Phone: 920-845-2198  1-877-SAS-FORK Fax: 920-845-2309 Web: www.sasforks.com 24SAS/op/proced/forks/operator manuals/sc20/SCORPION 20 MANUAL v10.pub 9:39 AM 5/12/2017 © 2008-2017 S.A.S. of Luxemburg, Ltd.

  • Page 25: Wiring Schematic Parts

    9 Red - Power S.A.S. of Luxemburg,Ltd. 133 Center Drive Hwy 54, PO Box 260, Luxemburg, WI 54217 USA Phone: 920-845-2198  1-877-SAS-FORK Fax: 920-845-2309 Web: www.sasforks.com 25SAS/op/proced/forks/operator manuals/sc20/SCORPION 20 MANUAL v10.pub 9:39 AM 5/12/2017 © 2008-2017 S.A.S. of Luxemburg, Ltd.

  • Page 26: Trouble Shooting Guide

    3. Is the hydraulic tank fluid level full? Read Scorpion Manual. Keep a button pressed. 4. Is operator selecting & holding one button on Scorpion joystick down while moving 3rd spool lever to allow fluid flow? Check each cylinder for that function for seal leak/bypass or rod/piston internal shear.
  • Page 27 SC30 p/n: HC-CAB-S-50272 hydraulics. SC20 p/n: HC-CAB-S-50276 Sufficiently 14. Cable E connected to cable D & F. Scorpion forks secure tilt & flat on ground, depressurize hydraulics. Sufficiently boom to prevent secure tilt and boom to prevent movement. Engine off.
  • Page 28 No - Fix source power and ground as needed. Yes - Contact local wheel loader service technician Before accessing Scorpion carriage service panel in step 12, be sure to secure boom to prevent becoming entangled in a pinch point, between the boom & carriage tower.
  • Page 29 Failure to follow safe procedures or practices can result in property damage, injury or death. STEP 1 The main hydraulic lines routed from the wheel loader to the Scorpion are hooked up backwards to the Scorpion. Switch the two hoses where they connect to the Scorpion.
  • Page 30 TROUBLE SHOOTING (PAGE 30) SAS™ SCORPION™ ENGINE PULLER PROBLEM The Scorpion doesn’t seem to have the power to pull engines out. The claws hold tight on the engine, but won’t lift it out. STEP 1 Check the fluid level in the hydraulic tank of the loader. Does the tank indica- tor show the fluid at the proper level? No - Add needed fluid and retest.
  • Page 31 TROUBLE SHOOTING (PAGE 31) SAS™ SCORPION™ ENGINE PULLER PROBLEM The Scorpion claws won’t hold onto the engine. The claws keep slipping off the engine. STEP 1 Check the fluid level in the hydraulic tank of the loader. Does the tank indica- tor show the fluid at the proper level? No - Add needed fluid and retest.
  • Page 32 STEP 3 Contact a local wheel loader or hydraulics service technician or contact SAS with your Scorpion serial # for technical support. PROBLEM The claws on the Scorpion™ get misaligned or off-set to one side. STEP 1 This is common due to the shared hydraulic lines between the two cylinders.
  • Page 33 STEP 2 Did you release the pressure from the lines by: A. Placing the Scorpion™ flat on the ground. Set the parking brake on the loader. B. Position the “Boom”, “Tilt” and “Claws” so they are forward, gently resting on the ground or on the forks.

  • Page 34: Important Weld Notice

    RECOMMENDED PRECAUTIONS TO TAKE PRIOR TO WELDING -Weld repairs should only be performed by qualified individuals. -Completely disconnect the Scorpion from the wheel loader before welding. Do not weld if connected to wheel loader due to the risk of damage to the loader’s electrical system.

  • Page 35: Limited Warranty

    PROPRIETARY RIGHTS: All designs and other proprietary rights provided by SAS to Buyer are to remain the property of S.A.S., and Buyer shall honor all proprietary legends. Buyer agrees not to copy the design of S.A.S.™ Forks & SAS Scorpion or hire a third party to copy. S.A.S. may use product modification ideas suggested by user, without any obligation to originator of modification suggestion.

  • Page 36: Ce Declaration Of Conformity

    133 Center Drive Hwy 54 Luxemburg, WI 54217 USA Paul Secker, President S.A.S. of Luxemburg, Ltd. DBA: SAS FORKS 133 Center Drive Hwy 54 Luxemburg WI 54217-0260 U.S.A. 36SAS/op/proced/forks/operator manuals/sc20/SCORPION 20 MANUAL v10.pub 9:39 AM 5/12/2017 © 2008-2017 S.A.S. of Luxemburg, Ltd.

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