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Thermon Terminator ZP-S Installation Instructions Manual

Power connection kit for use with hpt power-limiting and fp constant watt, heating cables, for power connection 1-3 cables, in-line splice connection, t-splice connection, or end termination 1-2 cables applications
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Power Connection Kit
Installation Instructions
Terminator ZP-S
for use with HPT power-limiting and FP constant watt heating cables
For Power Connection (1-3 Cables), In-Line Splice Connection,
T-Splice Connection, or End Termination (1-2 Cables) Applications

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Summary of Contents for Thermon Terminator ZP-S

  • Page 1 Power Connection Kit Installation Instructions Terminator ZP-S for use with HPT power-limiting and FP constant watt heating cables For Power Connection (1-3 Cables), In-Line Splice Connection, T-Splice Connection, or End Termination (1-2 Cables) Applications...

  • Page 2: Tools Required

    Component approvals and performance ratings are based on the use of damage or improper usage, installation or maintenance, a ground-fault Thermon specified parts only. User supplied power connection fittings protection device is required. must be European certified for EEx e or UL Listed or certified for AEx e (North America only).

  • Page 3: Installation Instructions

    Installation Instructions Locate bus connection and cable as shown. Cut end Insert banding guide into expediter and snap into place. of cable at angle to aid in piercing grommet. Leave additional cable for expansion loop. See pages 11-12 for multiple cable installation tips. Insert cable into expediter.
  • Page 4 Installation Instructions Cut and remove overjacket. Do not cut metallic braid. Cut and remove fiberglass braid. Omit this step for FP cable. Separate braid strands at edge of overjacket and pull Cut and remove heating element and fiberglass overlay cable through opening in braid. Twist braid into a (FP cable only).
  • Page 5 Installation Instructions Remove insulation from ends of bus wires. Push excess cable back through expediter. Tighten cap securely. Tape cable expansion loop to pipe. Apply a liberal amount of RTV sealant to cable. Slide Using dimple molded into side of junction box base boot onto the end of the cable.
  • Page 6 Installation Instructions Install power connection fittings (user supplied) and Install junction box lid and twist hand tight. Insert pull in power and ground wires (if necessary). screwdriver into ratchet slots located on side of junction box base. Install quick mount terminal blocks. Use screwdriver to ratchet on junction box lid.
  • Page 7 Two Cable Layout Tips Three Cable Layout Tips Locate bus connection and cable as shown. Cut end Locate bus connection and cable as shown. Cut end of cable at angle to aid in piercing grommet. Leave of cable at angle to aid in piercing grommet. Leave additional cable for expansion loop.

  • Page 8: Wiring Details

    Wiring Details Power Connection (1 to 3 Cables) In-Line Splice and T-Splice End Termination (1 to 2 Cables) Remove jumpers for 2 cable terminations.
  • Page 9 Thermon Manufacturing Company 100 Thermon Drive P.O. Box 609 San Marcos, Texas 78667-0609 • • Phone: (512) 396-5801 Fax: (512) 396-3627 1-800-820-HEAT • • www.thermon.com...