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KC M-RACK Installation Instructions Manual page 2

Standard application

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KC M-RACK GENERAL INSTALLATION GUIDELINES
TOOLS NEEDED FOR INSTALLATION
For this installation you will need Allen wrenches, a 3/8 wrench or socket, blind riv-
et tool, rivnut tool, Drill w/ sharp bits (1/16" & "Q"), & a center punch.
Allen Wrenches
Drill & Bits
STEP BY STEP INSTALLATION INSTRUCTIONS
1.
2.
KC HiLiTES, Inc. | 2843 W. Avenida De Luces Williams, AZ 86046 |
Wrench
Center punch
Support Rail to Cross Bar Assembly
(It is recommended that the assembly be done off the
vehicle, "up-side-down" on a flat surface.)
Starting with either Support Rail, begin by loosely fastening the
extruded cross bars using the supplied 1/4 -20 button allen-cap screws
and 1/4" washers (2x screws & washers per cross bar). With the cross
bars square to the top of the rail, torque down until tight. (Blue thread-
locker is recommended)
Side Light Mounting Option
Whether or not Side Lights are being installed, doing this step will save a
lot time for future installs. The rear chase bar also uses 4 carriage bolts
on the rear-most extrusion channel.
Each Side Light Mounting Bracket(s) will require (2) carriage bolts to
mount into position. Begin by sliding the carriage bolts into position
from the open end of the extruded cross bars, as shown in the image.
Due to manufacturing tolerances of the hardware, some of the carriage
bolts will slide easier than the others. One side will slide easier than the
other.
support@kchilites.com
Blind Rivet Tool
Rivnut Install Tool
| (888) 689-5955
2

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