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Fabtech FTS24001BK Installation Instructions Manual

4” performance suspension system 1997-2006 jeep tj 4wd

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Installation Instructions
4" Performance
Suspension System
1997-2006 JEEP TJ 4WD

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Summary of Contents for Fabtech FTS24001BK

  • Page 1 Installation Instructions 4” Performance Suspension System 1997-2006 JEEP TJ 4WD...
  • Page 2 4” 1997-2006 JEEP TJ 4WD FTS24001BK FTS24001 4" Jeep TJ Box 1 FT50086 Hardware Kit Part # Description Qty. Description FT50013 Frt Sway Bar Bracket Upper 1/2"- 13 x 3" Bolt FT50036 Frt Sway Bar Brk. Lower Dr. 1/2"- 13 x 1 1/4" Bolt FT50066 Frt.
  • Page 3 CHECK ALL PARTS INCLUDED IN THIS KIT TO THE PARTS LIST ABOVE BEFORE BEGINNING INSTALLATION OF THE KIT. IF ANY PIECES ARE MISSING, CONTACT FABTECH AT 909-597-7800 NOT ALL JEEPS COME WITH FRONT ECCENTRIC CAMS FROM THE FACTORY,SOME JEEPS WILL...
  • Page 4 Now attach 1997-2002 models the stock driveline can be reinstalled the stock brake line tab to the new Fabtech bracket with the without modification. supplied 5/16 x 1” bolt, nut, and washer. SEE PHOTO BELOW.
  • Page 5 17. Locate the new Fabtech upper sway bar end link bracket FT50013. Attach to the factory sway bar with the included 3/8” nyloc nut and washer. Locate the new Fabtech lower...
  • Page 6 Torque both bolts to 75 ft. lbs. SEE DRAWING IN NEXT COLUMN AND ON LAST PAGE Check fit front trac bar bracket before drilling the hole, if bracket does not fit contact Fabtech tech line 887-432-2832 Linkage Pictured Bent Above...
  • Page 7 Jeep, ½” x 3 1/4”(1997-2002) or 12mm-1.5 x 69.5mm (2003) reattach factory crossmember to the truck with the Fabtech spacer between the frame and the crossmember. Torque bolts to 85 ft lbs. On 97-02 models, place the Pan Bolt Taper Inset into the crossmember before the bolting the crossmember to the frame.
  • Page 8 31. Remove the coil springs and discard. Place the bracket on factory axel mount. With the supplied ½” x 3 ” bolt, nut, washers, and Fabtech sleeve FT46 attach 32. Remove the factory rubber bump stop and discard. the lower hole of the bracket to the factory hole in the axle bracket.
  • Page 9 43. Install rear tires and wheels and torque lug nuts to wheel 45. Using a grease gun, grease all grease fittings in the new manufacturer’s specifications. Turn front tires left to right Fabtech Link Arms. and check for appropriate tire clearance. 46. Recheck all nuts and bolts for proper torque tightness 44.
  • Page 10 9/16” bolt install from the top of the factory trac bar bracket Factory Trac FT95010 Bar Bracket Frame Sleeve FT50134 Drop Trac Bar Bracket Factory drag link...

This manual is also suitable for:

Fts24001