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Summary of Contents for Casella Apex 2
- Page 1 USER MANUAL Personal Air Sampling Pump HB4058-04 October 2017 Casella Regent House, Wolseley Road, Kempston, Bedford. MK42 7JY T:+44(0) 1234 844 100 F:+44(0) 1234 841 490 E: info@casellasolutions.com www.casellasolutions.com...
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Page 2: Table Of Contents
Apex2 Contents Safety and warnings ................5 Disposal ......................6 Disclaimer ....................7 Introduction ..................8 Controls and fittings ................9 Controls and menu structure ................. 9 Tube connections ..................10 Sampling inlet connection ....................10 Gas bag outlet connection ....................10 Protective boot .................... 10 Operation .................. - Page 3 Apex2 Language ...................... 18 Temperature units ..................18 Pressure units ....................18 Time and date ....................18 Screen contrast .................... 19 Screen timeout ..................... 19 Activity ......................19 Screen rotation..................... 19 Bluetooth ..................... 19 Advanced mode ................... 19 Sequencer ....................20 Block Retry ....................
- Page 4 Apex2 Technical specifications ..............27 Flow performance table ................28 Declarations ..................29 Frequently asked questions ............... 31 What is the difference between the Standard, Plus and Pro models? ......31 I would like to upgrade models – is this possible? ............32 What program options are there for the Apex2? ............
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Page 5: Safety And Warnings
Apex2 Pump:- • The Apex2 MUST be charged only using 1-Way Docking Station (Casella Part Number 209152B), or 5-Way Docking Station (Casella Part Number 209156C). A Um of 63V is specified for the USB and DC power inputs of the Docking station. -
Page 6: Disposal
• The Apex2 pump contains no user serviceable parts. If a fault is suspected, return the pump to Casella or a Casella approved service centre. CAUTION If the equipment is likely to come into contact with aggressive substances, take precautions to prevent the instrument from being adversely affected, so that the type of protection is not compromised. -
Page 7: Disclaimer
Whilst every care is taken to ensure that the information in this manual is correct, Casella will assume no responsibility for loss, damage or injury caused by any errors in, or omissions... -
Page 8: Introduction
A gauge shows the battery charge level, and on Pro and Plus models, the remaining run time. The following table summarises the features and capabilities of the Apex 2 range of pumps. Apex 2 Apex 2 Plus Apex 2 Pro ✔... -
Page 9: Controls And Fittings
Apex2 Controls and fittings The Apex 2 has a limited number of easy to use controls and two pipe fittings. Controls and menu structure Colour display View all run parameters and menu items Inlet nozzle Start / stop / enter... -
Page 10: Tube Connections
Apex2 Tube connections Sampling inlet connection Connect the collection head tube to the inlet nozzle on the pump Gas bag outlet connection When using the pump to collect gas, connect the gas bag tube to the pump outlet using the supplied Luer fitting. -
Page 11: Operation
Apex2 Operation This section describes how to use the pump to take air samples using the minimum of settings. The Apex2 has many other menu and settings options and these are described in later chapters. Turn the pump on/off To turn on the pump: On the top of the pump, press The following sequence is displayed: This is followed by the three alternating dashboard screens, showing data from the last run. -
Page 12: Setup Before Starting A Run
Apex2 To check the battery level: Turn on the pump as described above. Check the battery level, which will show either a percentage when the pump is not running or number of hours remaining when the pump is running (except Apex2 Standard which will show percentage). -
Page 13: Set The Flow Rate
Apex2 Set the flow rate Navigate to SET FLOW, and then press Press to change the flow rate, and then press the enter key. Reset the data Use this menu item to reset the accumulated run time, motion index and volume data to zero. -
Page 14: Start/Stop A Sampling Run
Apex2 Start/stop a sampling run Ensure your pump is calibrated, set to the correct flow rate and you have reset the accumulated data if necessary. If you want to start a timed sampling run see page 15. To start a sampling run: Turn on the pump. -
Page 15: Full Lock
Apex2 Full lock The full lock can only be set when the pump is running and is denoted by a closed padlock icon. While fully locked, the keypad is fully de-activated. The wearer cannot stop or disturb the pump by any key presses. To fully lock the pump: •... -
Page 16: Run Sequence (Pro Model Only)
Apex2 Run Sequence (Pro model only) The RUN SEQUENCE timer allows nine ON and OFF events to be run in sequence. These may be used to define daily or weekly sampling sequences. For example, sampling may start in the morning then automatically pause for a worker’s lunch or rest breaks. To set up the run sequence, see Sequencer on page 20. -
Page 17: Gas Sample Collection
Apex2 To set the flow mode: Navigate to FLOW MODE, and then press Press to select either OUTLET FLOW or INLET PRESSURE, and then press If you selected INLET PRESSURE, the last action takes you to the SET PRESSURE menu option (which replaces the SET FLOW option). -
Page 18: Settings
This section describes the settings you may wish, or need, to alter occasionally, and it describes how to access system information you may be asked for by a service technician. To access the SETTINGS menu: With the Casella Press screen visible,... -
Page 19: Screen Contrast
Apex2 Screen contrast You may want to reduce the contrast for operation in low light conditions. Screen timeout Use a screen timeout if you want to save power. Once the screen is off, press any key to turn it on again. Activity Set the averaging period of the motion sensor in minutes. -
Page 20: Sequencer
Apex2 Sequencer You can specify up to nine ON/OFF times/days. A number in the corner of the screen identifies each sequence. A sequence runs until an OFF In the example above the pump runs in the morning and period has been set to END. afternoon with a one hour stop during the wearer’s lunch. -
Page 21: Auto - Run
Apex2 Auto – Run When set to ON the pump runs automatically when it is placed on the charger. Use this mode when, for example, you want to run a static long-term sample in a non-hazardous area. Warning and error messages Warnings When turning the pump on, if the battery level is below 10% a warning message will be displayed. -
Page 22: Airwave Software For Mobile Devices
To install the Airwave software: On your mobile device go to the Play Store and search for casella airwave. Click the Casella Airwave selection to install the software. Bluetooth connection and security With Bluetooth® enabled, Airwave compatible products will always broadcast their basic status and dashboard data and will be visible on any number of local mobile devices running the Airwave Software. -
Page 23: Control Panel
Apex2 Control panel On the dashboard, touch the device you want to control. A comprehensive set of measurement results similar to those shown on the right will be displayed. You may need to scroll up and down to view all the available data. On the control panel you can, start, stop or pause a sampling run. -
Page 24: Copy To Clipboard
Apex2 Copy to Clipboard Use this option to copy and paste the sampling run results into any mobile software with text editing capabilities. Set Instrument ID Use this option to change the pump’s ID. Customise eMail Header Use this option to change the field names on the Send Results via eMail form. About Use this option to see the version number of the Airwave software. -
Page 25: Computer Download Utility
Apex2 Computer download utility The Apex 2 data download utility application allows you to download all the data from the pump, which is automatically loaded into an Excel spreadsheet file. You can then use this data directly in any reports you need to prepare. The Apex2 Pro includes data graphing capabilities in the Excel spreadsheet file. - Page 26 Apex2 The data is downloaded and when finished the Download complete message is displayed. Click OK to remove the message. The downloaded data is loaded into an Excel file. A link to the file is displayed in the utility as you can see in the example shown. You can double-click the link to open the Excel file.
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Page 27: Technical Specifications
Apex2 Technical specifications Flow Performance Flow Range ml/min 800 to 5,000 Low Flow Range ml/min 5 to 500 (requires an adaptor) Flow Control < ± 5% at calibrated point Pulsation <10% at 2 l/min Back Pressure Capability see Flow performance table on page 28 Fault Detector Detects blockages with a selectable number of automatic restarts up to 15 times... -
Page 28: Flow Performance Table
Apex2 Flow performance table Flow rate Back pressure 10" (25 cm) H 0 for 8 hours 5.0 l/min 4" (10 cm) H 0 for 18 hours 4.0 l/min 28" (70 cm) H 0 for 8 hours 16" (40 cm) H 0 for 15 hours 3.0 l/min 39"... -
Page 29: Declarations
Bluegiga technologies. The Bluetooth® Qualified Design IDs for this module are: Bluetooth Controller QDID: B021015, Bluetooth Smart Software: QDID B018942 Copies of the modules regional approvals certificates may be obtained from Casella or Bluegiga. This product contains an FCC and Industry Canada certified Bluetooth® Low energy wireless... - Page 30 Apex2 CE DECLARATION OF CONFORMITY Casella declares that this product is in compliance with the essential requirements and other relevant provisions of applicable EC directives. A copy of the EU Declaration of Conformity for this product may be obtained by clicking on the product compliance documentation link at www.casellasolutions.com.
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Page 31: Frequently Asked Questions
Bluetooth® and programming BUT with the same GREAT PERFORMANCE the Apex2 standard is the pump you need but if you would like greater functionality including the ability to remotely view the worker, please review the options. Apex 2 Apex 2 Plus Apex 2 Pro ✔ ✔... -
Page 32: I Would Like To Upgrade Models - Is This Possible
Certification is expected within 6 months of launch. Please check your local mining certification requirements. The current IS certifications are suitable for mining use but some countries require additional certifications (e.g. MSHA for the USA) that the Apex 2 IS does not currently have. Please check your local legislation. -
Page 33: Why Include A Motion Sensor
Apex2 Why include a motion sensor? Workers are occasionally resistant to being monitored and feel that wearing the pump hampers their work. There have been examples of workers taking the equipment off and leaving it running in a cupboard and picking it up again at the end of a shift to hand it in to the Occupational Hygienist. -
Page 34: What Is Back Pressure
Apex2 What is back pressure? This is the resistance to flow caused by the filter media as opposed to free flow of air through the pump (like having a sock over your vacuum cleaner nozzle, the pump has to work a bit harder!). Back pressure is measured in inches or cm of water. The smaller the pore size of your filter, the greater the back pressure and the harder the pump has to work. -
Page 35: Servicing, Maintenance And Support
Intrinsically Safe products must only be repaired by Casella or an authorised body. Maintenance The Apex2 Personal Air Sampling Pump is designed to provide long and reliable service. -
Page 36: Support
Apex2 Support For support, please got to casellasolutions.com or email us at salessupport@casellasolutions.com. Part numbers and accessories Apex2 models APEX2IS Apex2 IS Standard pump APEX2ISPLUS Apex2 IS Plus pump APEX2ISPRO Apex2 IS Pro pump All pumps include a 1 m tube, Field Guide, Certificate of Conformity and protective rubber boot.
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