Nussbaum JUMBO LIFT 3200 NT Operating Manual
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Nussbaum JUMBO LIFT 3200 NT Operating Manual

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Betriebsanleitung | Prüfbuch
Operating manual | Inspection book
Manuel d'exploitation | Carnet de contrôle
Instrucciones de servicio | Libro de inspección
Manuale operativo | registro di controllo
JUMBO LIFT 3200 NT
Serien Nr.:
Serial No.:
N° de série :
Nº de serie:
N. di serie:
HYMAX XX 3200 PH
001
Made
in
Germany

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Summary of Contents for Nussbaum JUMBO LIFT 3200 NT

  • Page 1 Operating manual | Inspection book Manuel d’exploitation | Carnet de contrôle Instrucciones de servicio | Libro de inspección Manuale operativo | registro di controllo HYMAX XX 3200 PH JUMBO LIFT 3200 NT Serien Nr.: Serial No.: N° de série : Made Nº...
  • Page 2 Otto Nußbaum GmbH & Co. KG es una marca de Otto Nußbaum GmbH & Co. KG è un marchio di Otto Nußbaum GmbH & Co. KG JUMBO LIFT 3200 NT - HYMAX XX 3200 PH 19.05.2015 AD H9402...
  • Page 3 ENGLISH Translation...
  • Page 4 VWRRG LW DQG FRQÀUPHG OHDUQLQJ ZLWK D VLJQDWXUH LQJ SDUWV  SDUW ÀWWLQJV 7KHVH DFWLYLWLHV PD\ RQO\ be done by specialists who have participated in a special factory training. JUMBO LIFT 3200 NT - HYMAX XX 3200 PH 19.05.2015 AD H9402...
  • Page 5 ‡ Independent construction changes to the system. ‡ ,QGHSHQGHQW FKDQJHV WR WKH V\VWHP HJ GULYH ratios: power, rotation speed, etc.) ‡ Improperly done repairs. ‡ &DWDVWURSKLF FDVHV GXH WR IRUHLJQ LQÁXHQFHV RU force majeure. AD H9402 19.05.2015 JUMBO LIFT 3200 NT - HYMAX XX 3200 PH...
  • Page 6 ‡ 6SHFLDOLVWV FRPSHWHQW SHRSOH DUH SHRSOH ZKR KDYH VXIÀFLHQW NQRZOHGJH DQG H[SHULHQFH ZLWK lift systems and have participated in a special factory training by the system manufacturer. JUMBO LIFT 3200 NT - HYMAX XX 3200 PH 19.05.2015 AD H9402...
  • Page 7 ‡ :KHQ UHPRYLQJ KHDY\ YHKLFOH SDUWV HJ PRWRUV the centre of mass of the vehicle changes. In this case secure the vehicle against falling using suit- able means. AD H9402 19.05.2015 JUMBO LIFT 3200 NT - HYMAX XX 3200 PH...
  • Page 8 ‡ Position the lift according to the data sheet at the the weight bearing concrete, the thickness of this desired set up location. covering must be determined. ‡ $QFKRU WKH XQLW WR WKH ÁRRU JUMBO LIFT 3200 NT - HYMAX XX 3200 PH 19.05.2015 AD H9402...
  • Page 9 IHZ PLOOLPHWUHV DQG FORVHV WKH RYHUÁRZ RSHQLQJV ‡ The system is now vented and smooth operation can happen. ‡ The lift now has its normal operating function. 20 mm Position of the foot bumpers AD H9402 19.05.2015 JUMBO LIFT 3200 NT - HYMAX XX 3200 PH...
  • Page 10 ‡ Assemble the lift according to the procedure dur- LQJ DVVHPEO\ DQG DQFKRULQJ EHIRUH ÀUVW FRPPLV- sioning. Use new anchors. The old anchors are QR ORQJHU ÀW IRU SXUSRVH JUMBO LIFT 3200 NT - HYMAX XX 3200 PH 19.05.2015 AD H9402...
  • Page 11 6 Access to the emergency discharge screws with locking nut To receive the vehicle, the polymer overlays cannot be placed on edge otherwise there is a danger of the car falling. AD H9402 19.05.2015 JUMBO LIFT 3200 NT - HYMAX XX 3200 PH...
  • Page 12 ‡ If the lift is in the detectable lowest position, re- move the polymer overlays and drive the vehicle from the lift. Balance the drive rails 6HH 6HFWLRQ  ÀOOLQJ DQG YHQWLQJ WKH K\GUDXOLF V\V- tem". JUMBO LIFT 3200 NT - HYMAX XX 3200 PH 19.05.2015 AD H9402...
  • Page 13 7KHVH SRLQWV DUH WR EH OLJKWO\ VDQGHG  JULW  cleaned and degreased. Afterwards, rework with D VXLWDEOH WRXFK XS SDLQW QRWH WKH 5$/ 1R  ‡ Check the condition and function of the driving ramp. AD H9402 19.05.2015 JUMBO LIFT 3200 NT - HYMAX XX 3200 PH...
  • Page 14 ‡ Check hydraulic oil. The oil is used if it has a milky colour or if the hy- draulic oil smells unpleasantly. JUMBO LIFT 3200 NT - HYMAX XX 3200 PH 19.05.2015 AD H9402...
  • Page 15 ‡ Be sure that electric parts of the system, cables, hoses, etc. do not come into contact with water. AD H9402 19.05.2015 JUMBO LIFT 3200 NT - HYMAX XX 3200 PH...
  • Page 16 HYHU WKH ORDG UHFHLYLQJ À[WXUHV DUH QRW LQ XVH IRU a longer period of time, including overnight, lift them out of the foundation pit. JUMBO LIFT 3200 NT - HYMAX XX 3200 PH 19.05.2015 AD H9402...
  • Page 17 Remedy: Lifting table is sitting on an obstacle See 7.1 Moving onto an obstacle Hydraulic valve defective Inform customer service /RZHU  EXWWRQ LV GHIHFWLYH Inform customer service AD H9402 19.05.2015 JUMBO LIFT 3200 NT - HYMAX XX 3200 PH...
  • Page 18 5 Access to the balance screws with locking nuts 6 Access to the emergency discharge screws with locking nut After exchange of defective parts a "Vent of the hydraulic system" must be done. JUMBO LIFT 3200 NT - HYMAX XX 3200 PH 19.05.2015 AD H9402...
  • Page 19 Filling volume oil container Approx. 14 litres 1RLVH OHYHO ”  G% $ RQVLWH FRQQHFWLRQ a13(  9  +] with 16 A fuses, slow, according to VDE regulations AD H9402 19.05.2015 JUMBO LIFT 3200 NT - HYMAX XX 3200 PH...
  • Page 20 Purpose The JUMBO LIFT 3200 NT - HYMAX 3200 PH lift is a lift for cars up to a total weight of 3,200 kg in normal work shop operations and a maximum load distribution of 3:2 or 2:3 in the drive-in direction or against the drive- in direction.
  • Page 21 Data sheet JUMBO LIFT 3200 NT - HYMAX XX 3200 PH AD H9402 19.05.2015 JUMBO LIFT 3200 NT - HYMAX XX 3200 PH...
  • Page 22 Foundation plans  6XEÁRRU JUMBO LIFT 3200 NT - HYMAX XX 3200 PH 19.05.2015 AD H9402...
  • Page 23 11.2 Above ground AD H9402 19.05.2015 JUMBO LIFT 3200 NT - HYMAX XX 3200 PH...
  • Page 24 Complete block 030JL82038 6XFWLRQ ÀOWHU  Pressure relief valve 232NSTL02082 Mechanical pump 98340 Solenoid valve 9804781 0.10 Emergency discharge screw 232TTL42038 Motor 992658 Oil dipstick 982186 Check valve 159604 JUMBO LIFT 3200 NT - HYMAX XX 3200 PH 19.05.2015 AD H9402...
  • Page 25 --------------------------------------------------------------------------------------------------------------------------------------- 10.3 035JL06011 EXTERNAL SCISSOR LOWER, COMPLETE --------------------------------------------------------------------------------------------------------------------------------------- 10.4 035JL05210 FLOOR PANEL LEFT, COMPLETE --------------------------------------------------------------------------------------------------------------------------------------- 10.5 035JL05201 FLOOR PANEL RIGHT, COMPLETE --------------------------------------------------------------------------------------------------------------------------------------- 10.6 035JL06110 DOWNSTREAM CYLINDER LEVER, COMPLETE AD H9402 19.05.2015 JUMBO LIFT 3200 NT - HYMAX XX 3200 PH...
  • Page 26 RAIL 1460 MM LONG, COMPLETE --------------------------------------------------------------------------------------------------------------------------------------- 10.14 030JL09530 HOSE COVER, COMPLETE --------------------------------------------------------------------------------------------------------------------------------------- 10.15 040JL02629 RUBBER APRON --------------------------------------------------------------------------------------------------------------------------------------- 10.16 040JL02631 CLAMP PANEL --------------------------------------------------------------------------------------------------------------------------------------- 10.17 040JL02627 HOSE COVER FOR CYLINDER -------------------------------------------------------------------------------------------------------------------------------------------------------------------------- JUMBO LIFT 3200 NT - HYMAX XX 3200 PH 19.05.2015 AD H9402...
  • Page 27 040JL05010 SPACER FOOT 2 COMPLETE --------------------------------------------------------------------------------------------------------------------------------------- 20.3 035JL05203 FLOOR PANEL, WELD PART --------------------------------------------------------------------------------------------------------------------------------------- 20.4 97991-M5X6 COUNTERSUNK SCREW --------------------------------------------------------------------------------------------------------------------------------------- 20.5 9PAP202320P10 DU JACK --------------------------------------------------------------------------------------------------------------------------------------- 20.6 030JL05008 RUNNING PANEL -------------------------------------------------------------------------------------------------------------------------------------------------------------------------- AD H9402 19.05.2015 JUMBO LIFT 3200 NT - HYMAX XX 3200 PH...
  • Page 28 CABLE CONDUIT --------------------------------------------------------------------------------------------------------------------------------------- 30.9 030JL09533 CABLE CONDUIT --------------------------------------------------------------------------------------------------------------------------------------- 30.10 030JL09546 CABLE CONDUIT --------------------------------------------------------------------------------------------------------------------------------------- 30.11 030JL09541 CONDUIT COVER --------------------------------------------------------------------------------------------------------------------------------------- 30.12 030JL09542 CONDUIT COVER --------------------------------------------------------------------------------------------------------------------------------------- 30.13 030JL09548 CONDUIT COVER -------------------------------------------------------------------------------------------------------------------------------------------------------------------------- JUMBO LIFT 3200 NT - HYMAX XX 3200 PH 19.05.2015 AD H9402...
  • Page 29 --------------------------------------------------------------------------------------------------------------------------------------- 40.6 9PAP252830P10 DU JACK --------------------------------------------------------------------------------------------------------------------------------------- 40.7 030JL26168 SLIDING PIECE TOP --------------------------------------------------------------------------------------------------------------------------------------- 40.8 971412-AM6 BALL LUBRICATION NIPPLE --------------------------------------------------------------------------------------------------------------------------------------- 40.9 97991-M8X12 COUNTERSUNK SCREW --------------------------------------------------------------------------------------------------------------------------------------- 40.10 030JL22023 LOCKING WASHER -------------------------------------------------------------------------------------------------------------------------------------------------------------------------- AD H9402 19.05.2015 JUMBO LIFT 3200 NT - HYMAX XX 3200 PH...
  • Page 30 50.2 9PAP252820P10 DU JACK --------------------------------------------------------------------------------------------------------------------------------------- 50.3 9PAP252830P10 DU JACK --------------------------------------------------------------------------------------------------------------------------------------- 50.4 035JL06017 SLIDING PIECE LOWER EXTERIOR --------------------------------------------------------------------------------------------------------------------------------------- 50.5 030JL06112 SLIDING PIECE AXIS --------------------------------------------------------------------------------------------------------------------------------------- 50.6 91481-6X30 FRICTION BOLT -------------------------------------------------------------------------------------------------------------------------------------------------------------------------- JUMBO LIFT 3200 NT - HYMAX XX 3200 PH 19.05.2015 AD H9402...
  • Page 31 EXTERIOR BOLTS SCISSORS --------------------------------------------------------------------------------------------------------------------------------------- 60.4 030JL62021 CYLINDER BOLTS LOWER --------------------------------------------------------------------------------------------------------------------------------------- 60.5 9PAP252830P10 DU JACK --------------------------------------------------------------------------------------------------------------------------------------- 60.6 030JL05012 FIXED BEARING BOLTS --------------------------------------------------------------------------------------------------------------------------------------- 60.7 9914-M5X12 SET SCREW --------------------------------------------------------------------------------------------------------------------------------------- 60.8 030JL66028 SET SCREW AD H9402 19.05.2015 JUMBO LIFT 3200 NT - HYMAX XX 3200 PH...
  • Page 32 LUBRICATION NIPPLE FUNNEL, STRAIGHT -------------------------------------------------------------------------------------------------------------------------------------------------------------------------- 70.xx Interior scissors top 035JL06221_2 30.01.2015 -------------------------------------------------------------------------------------------------------------------------------------------------------------------------- 70.1 030JL66093 BLOCKING, WELD PART --------------------------------------------------------------------------------------------------------------------------------------- 70.2 035JL06223 INTERIOR SCISSORS TOP --------------------------------------------------------------------------------------------------------------------------------------- 70.3 030JL26022 EXTERIOR BOLTS SCISSORS JUMBO LIFT 3200 NT - HYMAX XX 3200 PH 19.05.2015 AD H9402...
  • Page 33 70.10 030JL22023 LOCKING WASHER --------------------------------------------------------------------------------------------------------------------------------------- 70.11 970554 LUBRICATION NIPPLE FUNNEL --------------------------------------------------------------------------------------------------------------------------------------- 70.12 9912-M8X35 CYLINDER SCREW -------------------------------------------------------------------------------------------------------------------------------------------------------------------------- 80.xx Rail 035JL08401_3 30.03.2015 IG ------------------------------------------------------------------------------------------------------------------------------------------------------ 80.1 035JL08401 RAIL 1460 MM LONG, COMPLETE AD H9402 19.05.2015 JUMBO LIFT 3200 NT - HYMAX XX 3200 PH...
  • Page 34 COMPLETE LEVER, WELD PART --------------------------------------------------------------------------------------------------------------------------------------- 90.2 030JL38720 RAMP, WELD PART 300 MM LONG --------------------------------------------------------------------------------------------------------------------------------------- 90.3 96799 -10 LOCKING WASHER --------------------------------------------------------------------------------------------------------------------------------------- 90.4 025SPB68627 BOLTS RD 12X66 --------------------------------------------------------------------------------------------------------------------------------------- 90.5 025SPB68628 ROLLER -------------------------------------------------------------------------------------------------------------------------------------------------------------------------- JUMBO LIFT 3200 NT - HYMAX XX 3200 PH 19.05.2015 AD H9402...
  • Page 35 --------------------------------------------------------------------------------------------------------------------------------------- 100.4 030JL82038 COMPLETE HYDRAULIC BLOCK --------------------------------------------------------------------------------------------------------------------------------------- 100.5 030JL21361 PEDESTAL, WELD PART --------------------------------------------------------------------------------------------------------------------------------------- 100.6 030JL01308 REAR COVER --------------------------------------------------------------------------------------------------------------------------------------- 100.7 030JL41306 COVER PLATE --------------------------------------------------------------------------------------------------------------------------------------- 100.8 030JL01362 SEAL FOR BLOCK AD H9402 19.05.2015 JUMBO LIFT 3200 NT - HYMAX XX 3200 PH...
  • Page 36 100.17 93901-L10A-M SUPPORTS --------------------------------------------------------------------------------------------------------------------------------------- 100.18 992658 UNDER OIL MOTOR --------------------------------------------------------------------------------------------------------------------------------------- 100.19 980340 MECHANICAL PUMP --------------------------------------------------------------------------------------------------------------------------------------- 100.20 030JL21344 SUPPLY --------------------------------------------------------------------------------------------------------------------------------------- 100.21 9912-M8X25 CYLINDER SCREW --------------------------------------------------------------------------------------------------------------------------------------- 100.22 9912-M8X85 CYLINDER SCREW -------------------------------------------------------------------------------------------------------------------------------------------------------------------------- JUMBO LIFT 3200 NT - HYMAX XX 3200 PH 19.05.2015 AD H9402...
  • Page 37 --------------------------------------------------------------------------------------------------------------------------------------- 110.3 980630 MAGNETIC COIL --------------------------------------------------------------------------------------------------------------------------------------- 110.4 980478 SOLENOID VALVE WITHOUT SIEVE --------------------------------------------------------------------------------------------------------------------------------------- 110.5 9MU439M10ZN HEXAGONAL NUT --------------------------------------------------------------------------------------------------------------------------------------- 110.6 232TTL42038 EMERGENCY DISCHARGE --------------------------------------------------------------------------------------------------------------------------------------- 110.7 980480 CHECK VALVE -------------------------------------------------------------------------------------------------------------------------------------------------------------------------- AD H9402 19.05.2015 JUMBO LIFT 3200 NT - HYMAX XX 3200 PH...
  • Page 38 HOSE, 2SC, DN06X2100, CEL, CELM12X1,5 --------------------------------------------------------------------------------------------------------------------------------------- 120.22 983659 HOSE, 2SC, DN06X7100, DKOL, DKOL --------------------------------------------------------------------------------------------------------------------------------------- 120.23 983660 HOSE, 2SC, DN06X8500, DKOL, DKOL --------------------------------------------------------------------------------------------------------------------------------------- 120.24 980936 HOSE, 2SC, DN06X0450, CEL, CEL12X1.5SHAPEB -------------------------------------------------------------------------------------------------------------------------------------------------------------------------- JUMBO LIFT 3200 NT - HYMAX XX 3200 PH 19.05.2015 AD H9402...
  • Page 39 2QO\ ÀOO RXW LI WKH V\VWHP KDV D À[HG DQFKRU Anchor used *)_____________________________________ Type/ brand Minimum anchor depth *) complied with: __________ mm Tightening torque *) complied with: __________ Nm *) See 4.2.1 selecting the anchor AD H9402 19.05.2015 JUMBO LIFT 3200 NT - HYMAX XX 3200 PH...
  • Page 40 Date Name Signature _________________________ _________________________ _________________________ Date Name Signature _________________________ _________________________ _________________________ Date Name Signature _________________________ _________________________ _________________________ Date Name, specialist Signature of specialist 6HUYLFH SDUWQHU BBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBB 6WDPS JUMBO LIFT 3200 NT - HYMAX XX 3200 PH 19.05.2015 AD H9402...
  • Page 41 ______________________________ Signature of specialist Operating company signature ,I UHTXHVWHG WR WDNH FDUH RI GHÀFLHQFLHV 'HÀFLHQF\ UHPRYHG RQ BBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBB BBBBBBBBBBBBBBBBBBBBBBBBBBBBBB Operating company signature (use a new form for reinspection!) AD H9402 19.05.2015 JUMBO LIFT 3200 NT - HYMAX XX 3200 PH...
  • Page 42 ______________________________ Signature of specialist Operating company signature ,I UHTXHVWHG WR WDNH FDUH RI GHÀFLHQFLHV 'HÀFLHQF\ UHPRYHG RQ BBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBB BBBBBBBBBBBBBBBBBBBBBBBBBBBBBB Operating company signature (use a new form for reinspection!) JUMBO LIFT 3200 NT - HYMAX XX 3200 PH 19.05.2015 AD H9402...
  • Page 43 ______________________________ Signature of specialist Operating company signature ,I UHTXHVWHG WR WDNH FDUH RI GHÀFLHQFLHV 'HÀFLHQF\ UHPRYHG RQ BBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBB BBBBBBBBBBBBBBBBBBBBBBBBBBBBBB Operating company signature (use a new form for reinspection!) AD H9402 19.05.2015 JUMBO LIFT 3200 NT - HYMAX XX 3200 PH...
  • Page 44 JUMBO LIFT 3200 NT - HYMAX XX 3200 PH 19.05.2015 AD H9402...
  • Page 45 Costs for rework by third parties cannot be hounored. JUMBO LIFT 3200 NT - HYMAX XX 3200 PH 19.05.2015 AD H9402...
  • Page 46 AD H9402 19.05.2015 JUMBO LIFT 3200 NT - HYMAX XX 3200 PH...
  • Page 47 JUMBO LIFT 3200 NT - HYMAX XX 3200 PH 19.05.2015 AD H9402...
  • Page 48 AD H9402 19.05.2015 JUMBO LIFT 3200 NT - HYMAX XX 3200 PH...
  • Page 49 JUMBO LIFT 3200 NT - HYMAX XX 3200 PH 19.05.2015 AD H9402...
  • Page 50 Konformitätserklärungen, Declaration of conformity, Déclarations de confor- mité, Dichiarazione di conformità 17.1 JUMBO LIFT 3200 NT AD H9402 19.05.2015 JUMBO LIFT 3200 NT - HYMAX XX 3200 PH...
  • Page 51 17.2 HYMAX XX 3200 PH JUMBO LIFT 3200 NT - HYMAX XX 3200 PH 19.05.2015 AD H9402...
  • Page 52 AD H9402 19.05.2015 JUMBO LIFT 3200 NT - HYMAX XX 3200 PH...
  • Page 53 JUMBO LIFT 3200 NT - HYMAX XX 3200 PH 19.05.2015 AD H9402...
  • Page 54 AD H9402 19.05.2015 JUMBO LIFT 3200 NT - HYMAX XX 3200 PH...
  • Page 55 Händleradresse/Telefon: Dealer address / phone: Adresse de revendeur / téléphone : Dirección/teléfono del distribuidor: Indirizzo rivenditore / telefono: 15-02 2WWR 1X‰EDXP *PE+ &R.* ‡ .XQGHQGLHQVW ‡ .RUNHU 6WU  ‡ '  .HKO%RGHUVZHLHU ZZZQXVVEDXPJURXSGH ‡ H0DLO VHUYLFH#QXVVEDXPJURXSGH Service Hotline Germany: 0800 5 288 911 Service Hotline International: +49 180 5 288 911...

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