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Nivus i-3 Instruction Manual

I - series intelligent sensors
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Instruction Manual
i-Series Sensors
NIVUS GmbH
Im Taele 2
75031 Eppingen, Germany
Phone +49 (0)72 62 - 91 91 - 0
Fax +49 (0)72 62 - 91 91 - 999
E-mail: info@nivus.com
Internet: www.nivus.com
i-Series Sensors - Rev. 00 as of 28.09.2012
Instruction Manual for
i-Series Intelligent Sensors
(Original Instruction Manual – English)
®
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  • Page 1 Instruction Manual i-Series Sensors Instruction Manual for i-Series Intelligent Sensors (Original Instruction Manual – English) NIVUS GmbH Im Taele 2 75031 Eppingen, Germany Phone +49 (0)72 62 - 91 91 - 0 Fax +49 (0)72 62 - 91 91 - 999 E-mail: info@nivus.com...
  • Page 2 ® Branch offices NIVUS AG NIVUS Sp. z o.o. Hauptstrasse 49 ul. Hutnicza 3 / B-18 CH - 8750 Glarus PL - 81-212 Gdynia Tel.: +41 (0)55 6452066 Tel.: +48 (0) 58 7602015 Fax: +41 (0)55 6452014 Fax: +48 (0) 58 7602014 E-Mail: swiss@nivus.com...
  • Page 3 ® Instruction Manual i-Series Sensors Translation If the device is sold to a country in the European Economic Area (EEA) this instruction handbook must be translated into the language of the country in which the device is to be used. Should the translated text be unclear, the original instruction handbook (German) must be consulted or the manufacturer contacted for clarifica- tion.

  • Page 4: Table Of Contents

    ® Instruction Manual i-Series Sensors Contents Table of Contents Contents ................4 Table of Contents ................4 Ex-Approval sensors (option) ............6 Overview and use in accordance with the requirements . 8 Overview ..................8 Use in accordance with the requirements ........9 Specifications ................
  • Page 5 ® Instruction Manual i-Series Sensors i-Series Hart PC Lite..............31 7.4.1 Connection .................. 33 7.4.2 Configuration ................34 7.4.3 Communication Port Configuration ..........35 Parameter Defaults ..............35 7.5.1 Factory Defaults ................35 Getting Results with Your i-Series Intelligent Sensor ..36 Setting up Your Application ............

  • Page 6: Ex-Approval Sensors (Option)

    ® Instruction Manual i-Series Sensors Ex-Approval sensors (option) Page 6 i-Series Sensors - Rev. 00 as of 28.09.2012...
  • Page 7 Instruction Manual i-Series Sensors The approval is only valid in connection with the respective indication on the sensor nameplate. The complete EC-type examination certificate (incl. supplements) can be downloaded from www.nivus.com. i-Series Sensors - Rev. 00 as of 28.09.2012 Page 7...

  • Page 8: Overview And Use In Accordance With The Requirements

    ® Instruction Manual i-Series Sensors Overview and use in accordance with the requirements Overview 1 Sensor 2 Sensor surface 3 cable Fig. 2-1 Overview Page 8 i-Series Sensors - Rev. 00 as of 28.09.2012...

  • Page 9: Use In Accordance With The Requirements

    ® Instruction Manual i-Series Sensors Use in accordance with the requirements The i-Series Intelligent Sensor is a highly developed ultrasonic level measure- ment system which provides non-contacting level measurement for a wide varie- ty of applications in both liquids and solids. Its unique design gives unrivalled performance in echo discrimination and accuracy in a loop powered device.

  • Page 10: Specifications

    Hart Lite Communicator. Trace viewing ability and parameter upload/download capability via Hart Modem and i-Sensor Hart PC. NIVUS GmbH operates a policy of constant development and improvement and reserve the right to amend technical details as necessary. Page 10 i-Series Sensors - Rev. 00 as of 28.09.2012...

  • Page 11: General Notes On Safety And Danger

    All operations, which go beyond steps to install, to connect or to program the device, must be carried out by NIVUS staff only due to reasons of safety and guarantee. 3.1.2 Special Danger Notes Please note that due to the operation in the waste water field, transmitter, sen- sors and cables may be loaded with dangerous disease germs.

  • Page 12: Device Identification

    ® Instruction Manual i-Series Sensors Device Identification The instructions in this manual are valid only for the type of device indicated on the title page. The type ID label is wrapped around the sensor and contains the following specifications: Name and phone number of manufacturer CE label Type and serial number Year of manufacture...

  • Page 13: Installation Of Spare Parts And Parts Subject To Wear And Tear

    ® Instruction Manual i-Series Sensors Installation of Spare Parts and Parts subject to wear and tear We herewith particularly emphasize that replacement parts or accessories, which are not supplied by us, are not certified by us, too. Hence, the installation and/or the use of such products may possibly be detrimental to the device’s abil- ity to work.

  • Page 14: Functional Principle

    Intelligent Sensor Level Monitoring System rapidly and with confidence, with calibration being achieved either by the use of a HART programmer/calibrator or via a PC utilising the NIVUS interface and software. The i-Series Intelligent Sensor operates on the principle of timing the echo re- ceived from a measured pulse of sound transmitted in air and utilises “state of...
  • Page 15 ® Instruction Manual i-Series Sensors All model types are available for use in hazardous area installations with either Ex mb (zone 1) or Ex ia (zone 0) ATEX certification. The i-Series Intelligent Sensor has a 4 to 20 mA output which can be pro- grammed to give an output proportional to level, space, distance or volume, de- pendant on the measurement mode selected and provides a ‘fault condition’...

  • Page 16: Storing, Delivery And Transport

    Please check your delivery according to the delivery note for completeness and intactness immediately after receipt. Any damage in transit must be instantly re- ported to the carrier. An immediate, written report must be sent to NIVUS GmbH Eppingen as well.

  • Page 17: Installation

    The ultrasonic signal path should be free of falling material and obstructions such as pipes, beams etc. The i-3 should be mounted at least 12.5 cm (0.41 feet) above the maximum level of the material and be perpendicular to the surface. While the i-6 and 10 should be mounted at least 30cm (0.98 feet) above the maximum level of...

  • Page 18: Sensor Dimensions

    ® Instruction Manual i-Series Sensors Sensor Dimensions The dimensions of the i-Series Intelligent Sensor are as shown below. Dimensions in mm (inch) Rear Thread Mount Fig. 6-1 i-03 sensor dimensions Fig. 6-2 i-06 and i-10 sensor dimensions Page 18 i-Series Sensors - Rev. 00 as of 28.09.2012...
  • Page 19 ® Instruction Manual i-Series Sensors Fig. 6-3 i-15 sensor dimensions Front Thread Mount Fig. 6-4 Sensor dimensions i-03 and i-06, front tread mount i-Series Sensors - Rev. 00 as of 28.09.2012 Page 19...

  • Page 20: Installation And Connection Of I-Series Sensors

    ® Instruction Manual i-Series Sensors Fig. 6-5 Sensor dimensions i-10, front tread mount Installation and Connection of i-Series Sensors 6.3.1 General The sensors mounting place has to be selected according to certain criteria. Please strictly avoid: heat emitting objects (max. ambient temperature: +80 °C (176 °F)) objects with strong electromagnetic fields (e.g.

  • Page 21: Outdoor And Open Vessel Installation

    ® Instruction Manual i-Series Sensors 6.3.2 Outdoor and Open Vessel Installation The i-Series Intelligent Sensor can be simply mounted on a bracket, suitable for the application and secured using either the 1" NPT rear thread or via the 1½″ or 2″...
  • Page 22 When using the i-Series Intelligent Sensor to measure ‘aggressive, materials such as ‘alkaline’ and ‘acids’ it is recommended that either a PVDF or an option- al PTFE faced Flanged Sensor is used. Please consult NIVUS for full availability of options.

  • Page 23: Cable

    ® Instruction Manual i-Series Sensors 6.3.4 Cable The i-Series Intelligent Sensor comes with a fitted integral cable; if this cable is extended then the total capacitance must not exceed the limits for the voltage applied. Important Information In the case of the Ex mb version the cable is fitted with an over current protec- tion device in the form of a fuse, please note that under no circumstances should this fuse be removed.

  • Page 24: Preparation For Operation

    Maintenance There is no user serviceable parts inside your i-Series Intelligent Sensor, if you experience any problems with the unit, then please contact NIVUS GmbH for advice. To clean the equipment, wipe with a damp cloth. Do not use any solvents on the enclosure.

  • Page 25: Hazardous Area Installation

    ® Instruction Manual i-Series Sensors Hazardous Area Installation 6.5.1 Information specific to Hazardous Area Installation (Reference European ATEX Directive 94/9/EC, Annex II, 1.0.6.) The following instructions apply to equipment covered by certificate number SIRA TRAC 12ATEX0030X (Ex ia) & SIRA TRAC 12ATEX0031X (Ex mb) 1.

  • Page 26: Hazardous Area Specific Power Sup. And Barrier Requirements

    ® Instruction Manual i-Series Sensors 6.5.2 Hazardous Area specific Power Supply and barrier Requirements The i-Sensor operates from a DC supply of 10-28 V and will typically draw less than 22 mA. In the case of the Ex ia version the unit must be powered from an approved i.s. safety barrier or approved i.s.
  • Page 27 ® Instruction Manual i-Series Sensors i-Series Sensors - Rev. 00 as of 28.09.2012 Page 27...
  • Page 28 ® Instruction Manual i-Series Sensors Page 28 i-Series Sensors - Rev. 00 as of 28.09.2012...
  • Page 29 ® Instruction Manual i-Series Sensors i-Series Sensors - Rev. 00 as of 28.09.2012 Page 29...

  • Page 30: How To Use Your I-Series Intelligent Sensor

    Sensor Face in metres Note Customised factory calibration of Span is available; please contact NIVUS GmbH for further details. Important Information When the i-Series Intelligent Sensor is operated below 8 mA then the speed of response will decrease. See the following table for cycle times:...

  • Page 31: Accessing Parameters

    ® Instruction Manual i-Series Sensors Accessing Parameters In order to view or change parameters values one of the following methods must be used. Hart Commands If familiar with the use of HART protocol and the i-Series Intelligent Sensor is connected to a HART modem then it can be programmed following normal HART procedures.
  • Page 32 ® Instruction Manual i-Series Sensors To connect to the i-Series Intelligent Sensor ‘click’ on the ‘Search’ button which will then change to ‘Scanning’ and once a connection with a device has been es- tablished it will change to ‘Connected’ and the ‘Status’ button will show ‘Con- nected’...

  • Page 33: Connection

    ® Instruction Manual i-Series Sensors 7.4.1 Connection On the opening screen the following Information is available: Live List Gives details of all devices connected, if more than one device is present the ‘Live List’ will become a drop down box and the required device selected. Poll Address Gives the Poll Address of the selected Device.

  • Page 34: Configuration

    ® Instruction Manual i-Series Sensors Gives a graphical indication of the Empty Distance (P105) and Maximum Span (P106) along with current level being measured. 7.4.2 Configuration Parameter Get/Set Get: Will read and display the current value of the parameter selected along with the ‘units’...

  • Page 35: Communication Port Configuration

    ® Instruction Manual i-Series Sensors 7.4.3 Communication Port Configuration If the i-series HART PC Lite fails to connect to the i-Series Intelligent Sensor you may need to change the communications port that is being used, to do this ‘click’ on the ‘Comport’ menu in the top menu bar and the ‘Comm Port Setup’ window will appear, select the appropriate communications port and then close the win- dow.

  • Page 36: Getting Results With Your I-Series Intelligent Sensor

    ® Instruction Manual i-Series Sensors Getting Results with Your i-Series Intelligent Sensor This chapter explains how to undertake the various functions of your i-Series In- telligent Sensor. Where specific parameters are used, consult Parameter Guide in Chapter 9. Setting up Your Application 8.1.1 Empty Distance Empty Distance (P105) is the distance from the face of the Sensor to the materi- al at the bottom of the vessel.

  • Page 37: Setting Security Passcodes

    ® Instruction Manual i-Series Sensors Setting Security Passcodes A passcode is used to protect parameter entries and will be required when ac- cessing parameters with certain PC Software’s. You can set a new passcode to prevent anyone changing any of your settings within your i-Series Intelligent Sensor.

  • Page 38: Parameter Guide

    This parameter is to be set to the maximum distance from the face of the Sensor to the empty point, in P104 Measurement Units. Note this value affects span as well, so should be set before span. Default: i-3=3.00 m (9.84 feet), i-6=6.00 m (19.69 feet), i-10=10.00 m (32.81 feet) and i-15=15.00 m (49.21 feet).

  • Page 39: Temperature

    Empty Level (P105) less the Near Blanking distance (P107), when you set the empty level. Default i-3 = 2.80 m (9.19 feet), i-6 = 5.70 m (18.70 feet), i-10 = 9.70 m (31.82 feet) and i-15 = 14.5 m (47.57)

  • Page 40: Sensor Power Information

    ® Instruction Manual i-Series Sensors P584 Maximum Temperature Date This parameter displays the date when the maximum temperature was recorded. P585 Maximum Temperature Time This parameter displays the time when the maximum temperature was recorded. P586 Current Temperature This parameter displays the current temperature. 9.2.4 Sensor Power Information The following parameters provide information on when the i-Series Intelligent Sensor was last powered down and how long it had run for.

  • Page 41: Volume

    ® Instruction Manual i-Series Sensors Volume 9.3.1 Conversion P600 Vessel Shape This parameter determines which vessel shape is used when utilising “Volume Conversion”. The choices are as shown in the table below, along with the dimensions that are required to be entered (P601-P603). Vessel Shape P600 Value Dimensions Required...
  • Page 42 ® Instruction Manual i-Series Sensors Vessel Shape P600 Value Dimensions Required P600 = 10 Sphere Sphere diameter P600 = 11 Universal Linear No dimensions required, level and volume break- points used. P600 = 12 Universal Curved No dimensions required, level and volume break- points used.

  • Page 43: Breakpoints

    ® Instruction Manual i-Series Sensors This parameter displays the maximum volume that has been calculated by the i- Series Intelligent Sensor and is a Read Only parameter. The volume displayed will be shown in cubic meters and is the total volume available between empty level (P105) and 100% of span (P106).
  • Page 44 ® Instruction Manual i-Series Sensors Universal Linear (P600 = 11) This volume calculation creates a linear approximation of the level/volume rela- tionship, and works best if the vessel has sharp angles between each section. Level You should enter a level/volume breakpoint for each place where the vessel changes direction, and numerous where the section is slightly curved (mostly linear, but has got a small arc).

  • Page 45: Ma Output

    ® Instruction Manual i-Series Sensors mA Output P834 mA Low Level This parameter sets, in Measurement Units (P104), the value of ‘level’, ‘distance’ or ‘space’, depending on the selected Mode of Operation (P100), at which 4 mA will occur. P835 mA High Level This parameter sets, in Measurement Units (P104), the value of ‘level’, ‘distance’...

  • Page 46: Compensation

    ® Instruction Manual i-Series Sensors Compensation P851 Measurement Offset The value of this parameter is added to the measured distance, in Measurement Units (P104). This Offset will be added to the level, as derived from the Sensor, and will affect everything including the reading on the display, the relay setpoints and the mA output.

  • Page 47: Stability

    “angles of re- pose” presented by the way the material settles. Please consult NIVUS GmbH, for further information and assistance on changing the value of this parameter.

  • Page 48: System

    Instruction Manual i-Series Sensors System The following three parameters do not affect how the unit performs, but details, contained in them, may be required, by NIVUS GmbH, when making technical enquiries. 9.7.1 Password P921 Enable Code Enables the passcode (P922), which means the passcode must be entered to go into program mode.

  • Page 49: Loe Save Trace

    This parameter is used to set the “height” above which the DATEM trace will “stand off” from around unwanted echoes such as obstructions. Please consult NIVUS GmbH for further information and assistance on changing the value of this parameter. P906 Side Clearance This parameter is used to set the “distance”...

  • Page 50: Troubleshooting

    ® Instruction Manual i-Series Sensors 10 Troubleshooting This section describes many common symptoms, with suggestions as to what to Symptom What to Do Sensor not firing. Check power supply Unit indicates a “L0E” No valid echo being received and unit has gone situation.

  • Page 51: Parameter Record

    ® Instruction Manual i-Series Sensors 11 Parameter Record Application Parameter Details Entered Values Description Default P100 Mode 2 = Level P102 Material 1 = Liquid Measurement Model Dependant P104 Units Model Dependant P105 Empty Level Model Dependant Span P106 Model Dependant P107 Near Blanking P108...
  • Page 52 ® Instruction Manual i-Series Sensors Breakpoints Parameter Details Entered Values Description Default P610 Level Breakpoint 1 0.00 P611 Volume Breakpoint 1 0.00 P612 Level Breakpoint 2 0.00 P613 Volume Breakpoint 2 0.00 P614 Level Breakpoint 3 0.00 P615 Volume Breakpoint 3 0.00 P616 Level Breakpoint 4...
  • Page 53 ® Instruction Manual i-Series Sensors Compensation Parameter Details Entered Values Description Default P851 Measurement 0.000 P852 Temperature 1 = Automatic P854 Fixed Tempera- 20.00 Deg. C P860 Sound Velocity 342.72 m/sec P645 Vapour Temp. 60 cm/sec per Stability Damping Parameter Details Entered Values Description Default...

  • Page 54: Maintenance And Cleaning

    In various countries it may be necessary to carry out regular maintenance with comparative measurements in particular applications to comply with official regu- lations. If desired, NIVUS is going to carry out all required verifications, hydraulic and technical assessment, calibration, troubleshooting and repairs if an accord- ing maintenance agreement has been contracted.

  • Page 55: Table Of Pictures

    ® Instruction Manual i-Series Sensors 15 Table of Pictures Fig. 2-1 Overview ............................. 8 Fig. 3-1 Ex-label zone 0 i-sensors ........................12 Fig. 3-2 Ex-label zone 1 i-sensors ........................12 Fig. 4-1 Type key for i-Series Intelligent Sensors ..................14 Fig.

  • Page 56: Index

    ® Instruction Manual i-Series Sensors 16 Index Cleaning Names Comparative Measurements Notes Connections Copyright Operating Permits Overview Danger by electric voltage Danger Notes Declaration of Conformity Parts subject to wear and tear Delivery Device Identification Device Versions Receipt DIN 19559 Requirements Documentation Return...

  • Page 57: Declaration Of Conformity

    EU Konformitätserklärung NIVUS GmbH Im Täle 2 75031 Eppingen EU Declaration of Conformity Telefon: +49 07262 9191-0 Déclaration de conformité UE Telefax: +49 07262 9191-999 E-Mail: info@nivus.com Internet: www.nivus.de Für das folgend bezeichnete Erzeugnis: For the following product: Le produit désigné ci-dessous: Bezeichnung: "Ex"...
  • Page 58 EU Konformitätserklärung NIVUS GmbH Im Täle 2 75031 Eppingen EU Declaration of Conformity Telefon: +49 07262 9191-0 Déclaration de conformité UE Telefax: +49 07262 9191-999 E-Mail: info@nivus.com Internet: www.nivus.de Für das folgend bezeichnete Erzeugnis: For the following product: Le produit désigné ci-dessous:...

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