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Unit 4/1 Rocklea Drive
Port Melbourne Vic 3207
1300 109 108
www.traxxcp.com.au
BG125 HIGH FREQUENCY GRINDER
P4000 POWER CONVERTER
BG125 HIGH FREQUENCY CONCRETE GRINDER
& P4000 POWER CONVERTER
OPERATIONS MANUAL
ORIGINAL INSTRUCTIONS
For your personal safety, READ and UNDERSTAND before using,
SAVE THESE INSTRUCTIONS FOR FUTURE REFERENCE
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Table of Contents
Related Manuals for TRAXX BG125
Summary of Contents for TRAXX BG125
- Page 1 Port Melbourne Vic 3207 1300 109 108 www.traxxcp.com.au BG125 HIGH FREQUENCY GRINDER P4000 POWER CONVERTER BG125 HIGH FREQUENCY CONCRETE GRINDER & P4000 POWER CONVERTER OPERATIONS MANUAL ORIGINAL INSTRUCTIONS For your personal safety, READ and UNDERSTAND before using, SAVE THESE INSTRUCTIONS FOR FUTURE REFERENCE...
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Page 2: Power Converter
Model Concrete Grinder Model Power Converter Power Input 3~ 2200W Voltage 100V - 240V ~ 50-60Hz No Load/min 3550 - 5350 Max. Power Input 1~ 4500W Wheel Diameter 125mm (5") Max. Power Output 3~ 4000W Arbor 22.23mm (7/8") & 25.4 (1") (Double-Sided) Ingress Protection IP55 Spindle... -
Page 3: General Safety Rules
General Safety Rules WARNING! Read all safety warnings and all instructions. Failure to follow the warnings and instructions may result in electric shock, fi re and/or serious injury. Save all warnings and instructions for future reference. The term “power tool” in the warnings refers to your mains-operated (corded) power tool or battery-operated (cordless) power tool. - Page 4 moment of inattention while operating power tools may result in serious personal injury. Use personal protective equipment. Always wear eye protection. Protective equipment such as dust mask, non-skid safety shoes, hard hat, or hearing protection used for appropriate conditions will reduce personal injuries.
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Page 5: Symbols Used In This Manual
5. SERVICE Have your power tool serviced by a qualifi ed repair person using only identical replacement parts. This will ensure that the safety of the power tool is maintained. Only use original Festool parts for repair and maintenance. The use of incompatible accessories or spare parts can result in electric shocks or other injuries. -
Page 6: Kickback And Related Warnings
and may cause loss of control. • Do not use a damaged accessory. Before each use inspect the accessory such as abrasive wheels for chips and cracks, backing pad for cracks, tear or excess wear, wire brush for loose or cracked wires. If power tool or accessory is dropped, inspect for damage or install an undamaged accessory. -
Page 7: Electrical Connection
• Never place your hand near the rotating accessory. Accessory may kickback over your hand. • Do not position your body in the area where power tool will move if kickback occurs. Kickback will propel the tool in direction opposite to the wheel’s movement at the point of snagging. •... -
Page 8: List Of Parts
WARNING: Indicates a potentially hazardous situation which if not avoided will result in death or serious injury. BEFORE USING THIS TOOL WARNING: Some dust created by the power sanding, sawing, grinding, drilling and other construction activities contains chemicals known to cause cancer, birth defects or other reproductive harm. Some examples of these chemicals are: •... -
Page 9: Basic Operation
BASIC OPERATION NOTE: Make sure that the power circuit voltage is the same as that shown on the specification plate of the machine and that switch is “OFF” before connecting the tool to the power circuit. Connect the motor to the converter before turning the converter on. The connection between the power converter and the motor is by a special motor coupling cable. -
Page 10: Vacuum Connection
before continuing. (Also see below the section: "POWER CONVERTER LCD SCREEN CODES") SPEED STABILIZATION This machine is equipped with an electronic speed stabilization system which maintains constant speed under load. VARIABLE SPEED FUNCTION The motor's speed can be varied to suit the needs of different work situations. Press the UP and DOWN arrow buttons on the converter to change the speed. - Page 11 TOOL CHANGE – Removing and Replacing Diamond Cup Wheel CAUTION: Before Working on or adjusting the machine, switch the machine “OFF” and UNPLUG machine from the socket. CAUTION: The wheel can become very hot during the working process. Before replacing, allow the wheel to cool down Place the machine on a level and sturdy workspace.
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Page 12: Maintenance
REPLACING DUST SKIRT BRUSHES The dust skirt brushes may be replaced when worn. To replace, remove the 3 screws to replace the small brush on the half moon door and remove the 6 screws to replace the large brush on the dust skirt. MAINTENANCE WARNING: To reduce the risk of injury from unexpected starting or electrical shock, unplug the power cord before working on the machine. -
Page 13: Error Codes
ERROR CODES Loss of communication between the motor electronics board, the 8888 converter electronics board and Check the connection of the coupling cable the LCD module when powering Overload of the converter. At the tool, turn the switch OFF and then ON again As soon as temperature returns to normal, at the tool, turn Overheat of the converter the switch OFF and then ON again... -
Page 14: Exploded View
EXPLODED VIEW... -
Page 15: Parts List
PARTS LIST Parts Name Q'ty Parts Name Q'ty PANHEAD TAPPING SCREW (M4x12) SPRING WASHER (M5) PLUG CAP NEEDLE BEARING (HK 1010) O-RING (AS-137) BEVEL GEAR (M1.5 x 37T) MOTOR COUPLING CABLE SET O-RING (Ø72x2) CAP NUT OIL SEAL (Ø15xØ24x5) PANHEAD TAPPING SCREW (M4x14) GEAR PLATE CABLE CLIP EXTERNAL CIRCLIP (S-17) - Page 16 Power Converter) EXPLODED VIEW (...
- Page 17 Power Converter) PARTS LIST ( Parts Name Q'ty POWER SUPPLY CABLE CABLE GLAND HOUSING - LOWER SOCKET CAP SCREW (M4-0.7 x 10) SPRING WASHER (M4) MIL-SPEC SOCKET RECEPTACLE TETHER BAYONET COLLAR O-RING (Ø52.07 x 2.62) PANHEAD TAPPING SCREW (M4 x 12) PANHEAD MACHINE SCREW (M5-0.8 x 8) NYLOCK NUT (M5-0.8) FAN UNIT...
- Page 18 WIRING Concrete Grinder:...
- Page 19 WIRING Power Converter: BROWN BLUE BLACK...
- Page 20 Unit 4/1 Rocklea Drive Port Melbourne Vic 3207 1300 109 108 www.traxxcp.com.au...
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