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Futek IBT100 Instruction Manual

Evaluation instrument

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IBT100
2010-06-22
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Summary of Contents for Futek IBT100

  • Page 1 IBT100 2010-06-22 ä...
  • Page 2 Instrument, IBT 100 for Torque Sensors. The specifications in this manual can change at any time without prior notification. Futek reserves the right to improve and to change the product for the purpose of technical progress without the obligation to inform persons and organizations as the result of such changes.
  • Page 3 5.4.1 5.4.2 5.4.3 5.4.4 5.4.5 5.4.6...
  • Page 4 6.12.1 6.12.2 6.12.3 6.12.4 7.6.1 7.6.2 7.6.3 7.6.4 7.6.5 7.6.6 7.6.7 7.6.8 7.6.9 7.6.10 7.7.1 7.7.2 7.7.3 7.7.4...
  • Page 5 7.7.5 7.7.6 7.7.7 7.7.8 7.7.9 7.7.10 7.12.1 7.12.2 7.12.3 7.12.4 7.12.5 7.12.6 7.12.7 7.12.8...
  • Page 6 We thank you for your decision to purchase a quality Futek product. Please read through this Operating Manual carefully in order to make best use of the versatile features of your product. This product is an IBT 100 Supply and Evaluation Instrument for Torque and Force Sensors.
  • Page 7 § § § § § § § § §...
  • Page 8 If hazard-free operation is no longer guaranteed as a result of the above-mentioned points, the instrument must be sent immediately to the responsible Futek Sales Company or representative for repair. The Supply and Evaluation Instrument, IBT 100 is designed to be CE-compliant.
  • Page 9 Keep this operation manual in a secure location where it is available at all times. If the manual is lost, please contact the responsible Futek Sales Company or representative and ask for a replacement. Instrument modifications (rebuilds, retrofits, etc.) normally also result in changes to the operation manual.
  • Page 10 Check all instrument packaging for damage in transit. Notify the shipping company and the responsible Futek Sales Company or representative of any such damage. Please check the shipment before beginning with the setup of the instrument system. If any part is missing, please contact the responsible Futek Sales Company or representative.
  • Page 11 There are two versions of the IBT100 listed below: Item# 105-125V Power FSH02121 210-250V Power FSH02426 The Supply and Evaluation Instrument, IBT 100 is supplied with: Item# AC Cord for Power Supply GOD 00682 Male DB9 connector with housing FSH 01075...
  • Page 12 IBT100, TRD300 TRD300 The TRD300 Series TRD300 TRH600 TRH600 TRH600 Series TRH600 Page 11...
  • Page 13 Architecture In the following the most important internal components of device architecture: Power Supply ± Page 12...
  • Page 14 These conditions can be set in the menu system. A new measured value storage operation overwrites the previously saved values. It is therefore only possible for a continuous measurement curve to be saved in the measured value buffer. UMV Software IBT100 Page 13...
  • Page 15 The operating keys and the backlit 4x20 character display of the Supply and Evaluation Instrument, IBT100 are on the front panel. All connection plugs and socket are mounted on the rear. Page 14...
  • Page 16 The Supply and Evaluation Instrument, IBT100 is suitable for integration in existing systems. The following figure shows a typical application of motor testing: The torque sensor can be supplied by the IBT 100 instrument. This results in electrical isolation between the...
  • Page 17 If the torque signal is to be used for control or regulation purposes, this can be carried out with the analog outputs of the Supply and Evaluation Instrument, IBT 100. This can be particularly advantageous with a passive sensor (mV/V signals) (works as a measured value amplifier). The speed recorded and measured by the IBT 100 instrument can be converted into a voltage parameter with an analog output.
  • Page 18 Description IBT 100 25-pin female D- Bridge supply +5V Sense + Bridge signal + Torque + (active sensor) −12V Counter 1 (zero pulse) GND (+5V) TXD * RXD * +12V Active control signal (TTL output for active sensors) +24V Bridge supply 0V Sense −...
  • Page 19 5.4.3 IBT 100 Page 18...
  • Page 20 5.4.4 IBT 100 Page 19...
  • Page 21 Digital input states, optocoupler An optocoupler is present on each digital input. The inputs are electrically isolated from the other parts of the circuits of the IBT 100, Supply and Evaluation Instrument. Logic state 1 or High: 3.5 V … 30 V. ≤...
  • Page 22 = +24 V (e.g. Pin 7 on IBT100) × × Page 21...
  • Page 23 5.4.5 IBT100 IBT 100 5.4.6 IBT100 IBT100 IBT100 Page 22...
  • Page 24 The Supply and Evaluation Instrument, IBT 100 is operated from a menu. A total of 7 keys are provided for navigation. The main menu can always be selected with the MENU key. The Enter key ↵ is used to call up the submenu selected with the four arrow keys as well to confirm a change to a parameter.
  • Page 25 MENU Page 24...
  • Page 26 ½ ½ ½ ¯ TRD305 § § § § IBT100 § § § § § Page 25...
  • Page 27 The IBT 100 instrument is parameterized in the ’Sensor’ menu using a connected torque or force sensor. Assignments between the output voltage/frequency and applied rated torque or rated force of a sensor are configured in this menu. When connecting a dual-range sensor, it is possible to define two nominal ranges of use (1st and 2nd range).
  • Page 28 If the ’Bridge’ measurement type is activated, the sensitivity of the strain gage bridge of a passive sensor × appears behind the abbreviation ’Sens.’. ± In conjunction with the selected ’Range’, the conversion of mV/V into the selected ’Unit’ of the sensor is carried out automatically.
  • Page 29 à à à à à à à Page 28...
  • Page 30 × ± × ± × 300000 × 50000 Page 29...
  • Page 31 IBT100 ° Page 30...
  • Page 32 IBT100 × × × × mech =649 × Page 31...
  • Page 33 IBT100 Page 32...
  • Page 34 à à à à à à à Page 33...
  • Page 35 IBT100 Page 34...
  • Page 36 Page 35...
  • Page 37 IBT100, à à Page 36...
  • Page 38 IBT100 Page 37...
  • Page 39 Page 38...
  • Page 40 IBT100 IBT100 packets Sample Storage Sample packets Storage IBT100 Slice Slice Sample Page 39...
  • Page 41 à à à ½ ½ "CA:886A 2A=65# ½ ¯ Page 40...
  • Page 42 IBT100 TRD300 TRD300 TRD300 memory of the IBT100 TRD300 Page 41...
  • Page 43 42AA:286 A6CDA> ! <:>6 7665 <:>6 7665 ! 42AA:286 A6CDA> 42AA:286 A6CDA> <:>6 7665 IBT100 Page 42...
  • Page 44 FUTEK UMV Software PC application FUTEK UMV Software Automatic Sending <M>|<n>|<P><CR><LF> Page 43...
  • Page 45 × N 5.000856<CR><LF> 5.005787<CR><LF> 5.006022<CR><LF> 5.007122<CR><LF> 0|5.005787<CR><LF> 1|5.006022<CR><LF> 2|5.007122<CR><LF> Page 44...
  • Page 46 IBT100 FUTEK UMV Software UMV Software Page 45...
  • Page 47 IBT100 IBT100 ¿ Page 46...
  • Page 48 6.12.2 ¿ IBT100 à 6.12.. 3 ¿ ¿ FUTEK torque sensors with sensor check functionality TRx30x TRx60x/705 Page 47...
  • Page 49 ¿ ¿ 6.12.4 Page 48...
  • Page 50 Page 49...
  • Page 51 Page 50...
  • Page 52 IBT100 C2>52A5 ?==2>5B 7?A A?8A2==23<6 >BCAD=6>CB IBT100 " " IBT100 IBT100 -2BC6A 0<2E6 IBT100 IBT100 IBT100 &)/’&,*’ IBT100 &)/’&,*’ Page 51...
  • Page 53 IBT100 &)/’&,*’ &)/’&,*’ &)/’&,*’ &)/’&,*’ " " &)/’&,*’ " " &)/’&,*’ IBT100 &)/’&,*’ IBT100 &)/’&,*’ IBT100 &)/’&,*’ "6%8% &)/’&,*’ Page 52...
  • Page 54 " " Page 53...
  • Page 55 Page 54...
  • Page 56 IBT100 " " IBT100 IBT100 " " " " Notify FUTEK Page 55...
  • Page 57 IBT100 IBT100 " " Page 56...
  • Page 58 " " " " IBT100 instrument ( " " " " " " " " 42AA:286 A6CDA> ! <:>6 7665 IBT100 IBT100 " " " " à " " Page 57...
  • Page 59 " " " " à " " " " " " " " " " " " " " IBT100 " " " " à " " Page 58...
  • Page 60 " " t from IBT100 " " " " à " " " " " " " " Page 59...
  • Page 61 7.5.1 6E6>C BC2CDB A68:BC6A IBT100 have the value 0. When the IBT100 @?F6A ?> IBT100 IBT100 IBT100 Page 61...
  • Page 62 7.5.2 2<6AC BC2CDB A68:BC6A IBT100 have the value 0. When the IBT100 Page 62...
  • Page 63 7.5.3 CA:886A BC2CDB A68:BC6A of the IBT100. IBT100 Page 63...
  • Page 64 2A=65 "6BC23<:B965# "7:>:B965# "4?>C6>CB# Page 64...
  • Page 65 Page 65...
  • Page 66 Page 66...
  • Page 67 Page 67...
  • Page 68 Page 68...
  • Page 69 7.6.5 IBT100 TRD Series TRH Series 7.6.6 IBT100 Page 69...
  • Page 70 7.6.7 IBT100 instrument responds with the Page 70...
  • Page 71 7.6.8 IBT100 Page 71...
  • Page 72 7.6.9 the moving average filter is deactivated, the IBT100 Page 72...
  • Page 73 7.6.10 the moving average filter is deactivated, the IBT100 Page 73...
  • Page 74 IBT100 ± IBT100 ± Page 74...
  • Page 75 @?D>5 7?A46 × × × × @?D>5 7?A46 766C @?D>5 7?A46 :>496B ?D>46$7?A46 :>496B IBT100 9?AB6 @?F6A Page 75...
  • Page 76 IBT100 × 7.7.4 Page 76...
  • Page 77 7.7.5 × 7.7.6 Page 77...
  • Page 78 à à (Response: digital input 3) 7.7.7 Page 78...
  • Page 79 7.7.8 IBT100 Page 79...
  • Page 80 7.7.9 IBT100 4<?4;F:B6 4?D>C6A 4<?4;F:B6 à Page 80...
  • Page 81 7.7.10 Page 81...
  • Page 82 IBT100 " " " " Page 82...
  • Page 83 Page 83...
  • Page 84 " " " " " " " " × × " " " " " " " " Page 84...
  • Page 85 × × × " " " " " " " " " " Page 85...
  • Page 86 " " à " " " " " " " " Page 86...
  • Page 87 " " Page 87...
  • Page 88 " " " " " " Page 88...
  • Page 89 Page 89...
  • Page 90 " " " " " " " " " " " " Page 90...
  • Page 91 " " " " Page 91...
  • Page 92 " " " " " " " " Page 92...
  • Page 93 " " à " " à Page 93...
  • Page 94 Page 94...
  • Page 95 Page 95...
  • Page 96 Page 96...
  • Page 97 Page 97...
  • Page 98 à à à à à Page 98...
  • Page 99 Page 99...
  • Page 100 Page 100...
  • Page 101 Page 101...
  • Page 102 Page 102...
  • Page 103 IBT100 can be operated remotely over the RS-232C IBT100 Page 103...
  • Page 104 IBT100 Page 104...
  • Page 105 Page 105...
  • Page 106 IBT100 instrument. × × Page 106...
  • Page 107 7.12.7 Page 107...
  • Page 108 7.12.8 Page 108...
  • Page 109 ± 0.05 % 0.5 - 3.5 £ ± 0.05 % ± £ ± 0.1 % 1,000 Hz > 3.5 V < 0.8 V Page 109...
  • Page 110 ± 2,000,000,000 1,000 Hz > 3.5 V < 0.8 V ± ± ± 0.1 % £ £ £ ³ 3.5 - 30 V < 0.8 V £ ³ Page 110...
  • Page 111 10 - 5,000 measured value packets 0.5 - 7,200 s £ 230.4 Page 111...
  • Page 112 Page 112...