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EchoPro
Intrinsically Safe Radar Level Transmitter
 
LR36, LR41 & LR46 Series Manual
|
Flowline, Inc.
10500 Humbolt Street, Los Alamitos, CA 90720 p 562.598.3015 f 562.431.8507 w flowline.com
®
 
 
 
MN301905 Rev A

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Summary of Contents for FlowLine EchoPro LR36 Series

  • Page 1 ® EchoPro Intrinsically Safe Radar Level Transmitter       LR36, LR41 & LR46 Series Manual   Flowline, Inc. 10500 Humbolt Street, Los Alamitos, CA 90720 p 562.598.3015 f 562.431.8507 w flowline.com MN301905 Rev A...
  • Page 2: Table Of Contents

    Introduction / Table of Contents Step One Page TABLE OF CONTENTS Section One | Introduction: ..........................2 Table of Contents: ............................ 2 Sensor Models: ............................5 Operating Principle: ..........................6 Features: ..............................6 Benefits: ..............................6 Limitations: ............................... 6 Specifications: ............................7 Intrinsically Safe Control Drawing: ......................
  • Page 3 Introduction / Table of Contents (continued) Step One ® Section Six | Configuration with WebCal : ....................40 Basic Configuration Overview: ....................... 40 Step 1 – Install WebCal Software: ......................41 USB Fob Interface: ........................42 Step 2 – Measure the Tank: ........................43 Step 3 –...
  • Page 4 Introduction / Table of Contents (continued) Step One Section Ten | Appendix: ........................... 69 Configuration Menu: ..........................69 Empty Configuration: ..........................70 Full Configuration: ..........................70 Medium: ..............................71 Liquids: ............................71 Solids: ............................72 Low Dielectric: ..........................73 Dampen: ..............................73 Scaled Units: ............................
  • Page 5: Sensor Models

    Introduction / Table of Contents (continued) Step One SENSOR MODELS ® Offered in three different models, EchoPro is an intrinsically safe, two-wire, pulse radar level sensor that provides a continuous 4-20 mA current output that’s proportional to the media level in a tank or sump. Make sure that the model purchased is appropriate for your application.
  • Page 6: Operating Principle

    Introduction / Table of Contents (continued) Step One OPERATING PRINCIPLE The sensor emits a microwave pulse from its antenna, which travels at the speed of light to the surface of the medium below. A portion of that energy reflects off the medium and returns to the antenna. The time gap between energy emission and receipt is called the “time of flight”, and is proportional to the distance between the medium surface and the sensors measurement location, as at the bottom of the antenna.
  • Page 7: Specifications

    Introduction / Table of Contents (continued) Step One SPECIFICATIONS Measurement Range: LR36: . 49.2 feet (15m) (maximum) LR41: 229.7 feet (70m) LR46: 229.7 feet (70m) Dead Band: 12” (30.48cm) / Factory Set - Note: Can be lowered to 2” from the bottom of the antenna Measurement Accuracy: LR36: .
  • Page 8 Introduction / Table of Contents (continued) Step One Weight: LR36: 13.2 lbs (6kg) Depends on process LR41: 15.4 lbs (7kg) connection size and LR46: 15.4 lbs (7kg) housing configuration Temperature (Process): LR36: F: -40° to 392° C: -40° to 200° LR41: F: -76°...
  • Page 9 Introduction / Table of Contents (continued) Step One Power: Power Supply: 24 VDC (21.6 to 26.4 VDC) the same two-wire connection cable carries power supply and current signal. Power Consumption: 22.5mA maximum Ripple Allowed: <100Hz: <1V 100 to 100 KHz: <10mV Enclosure Rating: IP67 (NEMA 6)
  • Page 10 Introduction / Table of Contents (continued) Step One Communication: FCC (US) Part 15.256, Class B: LR36 (3”, 4”, 5” horn), LR41 (3”, 4”, 5” horn) & LR46 (8”, 10” parabolic) series can be installed on any tank material. Compliance: The equipment complies with the following standards: ...
  • Page 11: Intrinsically Safe Control Drawing

    Introduction / Table of Contents (continued) Step One INTRINSICALLY SAFE CONTROL DRAWING 301901: Intrinsically Safe Approvals: Intrinsic Safe: North America: Class I, Div.1, Groups A, B, C, D; Class II, Div.1, Groups E, F, G; (T6…T3) Class I, Zone 0 AEx ia IIC (T6…T3) Ga Zone 20 AEx ia IIIC (T76°C to T146°C) Da Ex ia IIC (T6…T3) Ga Ex ia IIIC (T76°C to T146°C) Da...
  • Page 12: Labels For Intrinsic Safety

    Introduction / Table of Contents (continued) Step LABELS FOR INTRINSIC SAFETY Part Number Label MN301905 Rev A ...
  • Page 13 Intr roduction n / Table o of Conten nts (cont inued) Step One LR36 & LR4 1 Series 36 & LR41 S Series LR36 & & LR41 Thre eaded Serie LR36 & LR41 Fla ange Series Antenna Di mensions ntenna Dime ensions Diam meter...
  • Page 14: Dimensions

    Introduction / Table of Contents (continued) Step One LR46 Series LR46 Series LR46 Threaded Parabolic Series LR46 Flange Parabolic Series Antenna Dimensions Antenna Dimensions Diameter Diameter Thickness Hole Diameter (X) Length (Y) Flange Pattern 7.8” (198mm) 5.55” (141mm) 4” 8.7” 7.09”...
  • Page 15: Safety Precautions

    Before closing the enclosure, make sure that the enclosure gasket is properly seated, and that any conduit fittings, cable connectors or plugs are installed correctly and sealed. Note: If using the Flowline LM90-1001 (liquid tight fitting) on the ½” conduit, the cable minimum is 0.170” (4.3mm) and the maximum is 0.450” (11.4mm).
  • Page 16: Section Two | Getting Started

    1. Prior to purchasing the sensor, you may have submitted a Level Application Questionnaire (www.flowline.com/LAQ), which based upon the information provided, may have resulted in a suggested part number. Where so, confirm that the suggested part number matches the part number of the purchased sensor.
  • Page 17 Getting Started (continued) Step Two 6. Process Adjustments (Section Seven) 1. Information on OPTIONAL adjustments for specific process conditions that may exist in your application. a. Fast filling or emptying of media. b. Media surface is turbulent or agitated. c. Foam on the surface of the media. d.
  • Page 18: Part Number

    Prior r to purch hasing the sensor, have bmitted a Level plication Q Questionnaire (www w.flowline.co om/LAQ). B ased upon the informa ation provide ed, it may have resulte ed in a sug ggested par ber. Where e so, confirm...
  • Page 19 Getting Started (continued) Step Two LR41 - Housing Material - Stainless Steel Process Connection 0 - Thread 1 ½” NPT 3 - ANSI Flange Output 2 - 4-20 mA Approval 1 - ATEX / IECEx / HazLoc Antenna Shape - 4" (98mm) Horn - 5"...
  • Page 20: Section Three | Install Sensor

    Install Sensor Step Three INSTALLATION REQUIREMENTS ® EchoPro measures the distance between the sensor and the media surface below. Typically, all measurements from the sensor originate from the bottom of the antenna. Refer to the Measurement Reference Chart to determine the location where measurement originates on your sensor. To ensure reliable measurement, adhere to the following minimum installation requirements: 1) There are no obstructions between the bottom edge of the installed antenna and the surface of the media below including ladders, walls, tank seams, media inflows, rails, other sensors, mixer blades, heating coils, pumps,...
  • Page 21: Fcc Conformity

    Install Sensor Step Three FCC CONFORMITY This instrument complies with Part 15 of the FCC Rules. Operation is subject to the following two conditions: (1) this instrument may not cause harmful interference, and; (2) this instrument must accept any interference received, including interference that may cause undesired operation. Changes or modifications not expressly approved by the manufacturer could void the user’s authority to operate the equipment.
  • Page 22: Lr36 & Lr41 Antenna Preparation

    Install Sensor (continued) Step Three LR36 & LR41 ANTENNA PREPARATION The LR36 and LR41 Series antenna (only) may be removed from the sensor to allow a flange or reducer bushing accessory to be attached to the 1 ½” NPT mounting threads and/or, the antenna may be inserted from within the inside of the tank through the bottom of an existing fitting (where the base of the antenna is too wide to pass through the fitting from the top).
  • Page 23: Lr46 Antenna Preparation

    Install Sensor (continued) Step Three LR46 PARABOLIC ANTENNA PREPARATION The LR46 Series parabolic antenna (only) may be removed from the sensor to allow a flange or reducer bushing accessory being attached to the 1 ½” NPT mounting threads and/or, the antenna may be inserted from within the inside of the tank through the bottom of an existing fitting (where the base of the antenna is too wide to pass through the fitting from the top).
  • Page 24: Beam Angle

    Install Sensor (continued) Step Three BEAM ANGLE The emitted microwave pulse will expand along its specified beam angle for the entire height of the tank. Place the sensor so that objects will not interfere with the beam path underneath the sensor. The beam angle is a function of the sensor Series and antenna length (where variable).
  • Page 25: Gimbal Mounts (For Solids)

    Install Sensor (continued) Step Three GIMBAL MOUNTS (FOR SOLIDS) Be aware of antenna’s length and width when using a gimbaled mount. The freedom of movement for the gimbaled becomes less as the riser’s height increases. SOLIDS INSTALLATION TIPS In order to measure as much of the solids volume as possible, the antenna must be aimed at the lowest point within the tank.
  • Page 26 Install Sensor (continued) Step Three SOLIDS INSTALLATION TIPS (CONTINUED) When using the gimbaled flange, the sensor can easily be mounted to direct the signal energy towards center of the tank. The angle of the sensor will be dependent on the distance down to the bottom of the tank and the distance away from the bottom of the cone.
  • Page 27: Section Four | Wire Sensor

    Wire Sensor Step Four REMOVE THE DISPLAY To access the terminal strip and conduit ports, you must remove the display. Gently twist the display counter-clockwise until you feel the display unlock from the housing. Next, lift the display from the housing to view the terminal strip and wire access ports.
  • Page 28: Wiring To Displays, Controllers & Plcs

    Wire Sensor (continued) Step Four WIRING TO DISPLAYS, CONTROLLERS & PLC’S ® Below are examples of how to wire EchoPro to common displays, controllers and PLC’s. DataView™ LI55 Series Commander™ LI90 Series Level Controller Multi-Tank Level Controller Note: Always refer to the Control Drawing 301901 for further wiring information.  DataLoop™...
  • Page 29 Wire Sensor (continued) Step Four WIRING TO DISPLAYS, CONTROLLERS & PLC’S DataPoint™ LC52 Series Generic PLC Level Controller (*JWA Mode - Factory Setting) Note: Always refer to the Control Drawing 301901 for further wiring Generic Loop Powered Display Note: Always refer to the Control Drawing 301901 for further wiring information.  * Refer to the DataPoint™...
  • Page 30: Section Five | Configuration

    Configuration (with Display) Step Five BASIC CONFIGURATION OVERVIEW Below are the 7 basic steps to configure the sensor for operation. Each step is described in detail on the following pages 1) Measure the Tank a) Begin by measuring the key tank and fitting dimensions. Correct tank dimensions will result in accurate sensor measurement.
  • Page 31: Using The Display

    Configuration (with Display, continued) Step Five USING THE DISPLAY The display module features a dot matrix LCD display with 4 push buttons on a removable puck. Out of the box, the display indicates level in feet and depicts the level within the 4-20mA span on a bar graph at the right side of the display. The four buttons perform the following functions: ...
  • Page 32: Changing Display Values

    Configuration (with Display, continued) Step Five CHANGING DISPLAY VALUES The numeric values are set using the Right Arrow and Up Arrow buttons. Press the Right Arrow button to select the next digit and the Up Arrow button to increment the digit value. The digit being changed is highlighted.
  • Page 33: Step 1 - Measure The Tank

    nfiguratio (with D isplay, con ntinued) Step Five STEP P 1 - MEASU URE THE TAN suring the ta ank is one o of the most i mportant as spects Measu urement Ref ference Cha in co onfiguring th he sensor. When mea asuring the tank,...
  • Page 34: Step 2 - Set The Units Of Measurement

    Configuration (with Display, continued) Step Five STEP 2 - SET THE UNITS OF MEASUREMENT This function sets the units for all measurement values to be entered into the sensor. 1) From the Main Screen, press Enter to advance into the Main Menu. 2) Press Right Arrow repeatedly until the arrow is next to Service.
  • Page 35: Step 3 - Set The Empty Configuration (4Ma)

    nfiguratio (with D isplay, con ntinued) Step Five STEP P 3 - SET TH E SENSOR H HEIGHT (4MA This function se ets the Sens sor Height p point corresp ponding to a an empty p osition in th he tank. Th he measured dista ance of Sens...
  • Page 36: Step 4 - Set The Full Configuration (20Ma)

    nfiguratio (with D isplay, con ntinued) Step Five STEP P 4 - SET TH E FILL-HEIG GHT (20MA) This function se ts the Fill-H eight point c correspondin ng to a full p position in th he tank. Th he measured d distance o Fill-H Height from...
  • Page 37: Step 5 - Set The Range (Maximum Range)

    nfiguratio (with D isplay, con ntinued) Step Five STEP P 5 - SET TH E MAX. RAN NGE (MAXIMU UM RANGE) This function se ts the maxim mum operati ional range for the sens sor. This se etting defines s the maxim mum distance that the sensor w...
  • Page 38: Step 6 - Set The Dead Band

    nfiguratio (with D isplay, con ntinued) Step Five STEP P 6 - SET TH E DEAD BAN This function se ets the Dead d Band for th he sensor. This setting g defines the e minimum d distance tha at the senso will d detect valid echo return...
  • Page 39: Step 7 - Check The Echo Curve

    Configuration (with Display, continued) Step Five STEP 7 - CHECK THE ECHO CURVE This function displays the primary echo return(s) that the sensor is seeing graphically, the location and amplitude of the return(s), and the numeric air gap distance from the sensor’s measurement location to the media level below. Note: This step should only be performed after having completed the prior six configuration steps with the sensor installed on the tank.
  • Page 40: Section Six | Configuration With Webcal

    Below are the 7 basic steps to configure the sensor for operation. Each step is described in detail on the following pages ® 1) Install WebCal software a) Go to www.flowline.com/webCal-software/ and select language version. ® ® b) Review how USB Radar Fob interfaces with EchoPro and your computer.
  • Page 41: Step 1 - Install Webcal Software

    Flowline’s website. You must download and install WebCal ® ® prior to plugging in the USB Radar Fob (LI99-3001). Please go to www.flowline.com/webcal-software/, and select your language version. ® WEBCAL SYSTEM REQUIREMENTS ® Windows 2000, XP, Vista, 7, 8, 10 32 or 64-bit system ®...
  • Page 42: Usb Fob Interface

    nfiguratio (with We ebCal®) Step Six ® FOB INTER RFACE ® ® ® Echo oPro comm municates wit th WebCal * through a U interfa ace called a Radar Fob. Before plug gging your ® ® Rada ar Fob (LI99 9-3001) into your compu ter’s USB...
  • Page 43: Step 2 - Measure The Tank

    nfiguratio (with We ebCal®) Step Six STEP P 2 - MEASU URE THE TAN suring the ta ank is one o of the most i mportant as spects Measu urement Ref ference Cha in co onfiguring th he sensor. When mea asuring the tank, R36 &...
  • Page 44: Step 3 - Sensor Configuration

    WebCal . If you need additional assistance using WebCal , please ® contact a Flowline applications engineer at (562) 598-3015. Note: For complete information on the WebCal ® software, please refer to the WebCal manual located at .flowline.com/webcal-software/.
  • Page 45: Step 4 - Dimensional Entry

    nfiguratio (with We ebCal®) Step Six STEP P 4 – DIMENS SIONAL ENT TRY: Distance e Mode: Out tput of senso or is based o on two sets of settings, t the current o output and th ® operation nal range. A All four value es are set in the Levels s...
  • Page 46: Step 5 - Tank Level Confirmation

    Make sure to save your configuration file (click on Save Config File) and to review the wiring diagram (click on Wiring diagram). ® ® * For complete information on the WebCal software, please refer to the WebCal manual located at flowline.com/webcal-software/. MN301905 Rev A ...
  • Page 47: Step 7 - Check The Echocurve

    Configuration ® (with WebCal Step Five STEP 7 - CHECK THE ECHO CURVE This function displays the primary echo return(s) that the sensor is seeing graphically, the location and amplitude of the return(s), and the numeric air gap distance from the sensor’s measurement location to the media level below.
  • Page 48: Section Seven | Process Adjustments

    ocess Adj justment Step Seven ® OCESS ADJU STMENTS O OVERVIEW U SING WEBC Thes se optional functions a are intended d to improv ve sensor perfo ormance in applications s with the b below proce ss and/or insta allation chara acteristics.
  • Page 49: Process Adjustments Overview Using Display

    ocess Adj justment (continu ued) Step Seven OCESS ADJU STMENTS O OVERVIEW U SING DISPL Thes se optional f functions ar e intended t to improve s sensor perfo ormance in a applications with the be elow process and/ /or installatio on characte ristics.
  • Page 50: Fast Filling Or Emptying Of Media

    ocess Adj justment s (contin nued) Step Seven FAST T FILLING O R EMPTYING G OF SOLIDS S (FAST LEV VEL CHANGE If the e speed of m media level r rise or fall w within the tan nk is greater r than a rate of 1”...
  • Page 51: Solids With Low Dielectric

    ocess Adj justment s (contin nued) Step Seven IDS WITH LO OW DIELECT TRIC Used d when the m media has a a low dielectr ric constant (typically un nder 10). Se elections are e YES or NO O. Default is From the M Main Screen n, press Ente...
  • Page 52: Solids With Moderate Or Significant Powders Or Dust

    ocess Adj justment s (contin nued) Step Seven IDS WITH MO ODERATE O OR SIGNIFICA ANT POWDE ER OR DUST If mo oderate to si gnificant pow wder or dus t is present in the applic cation, set Po owder / Dus t to Yes.
  • Page 53: Solids With Large Angle Of Repose

    ocess Adj justment s (contin nued) Step Seven IDS WITH LA ARGE ANGLE E OF REPOS angle of re epose is th e steepest angle of ris se or dip relat tive to the h horizontal pl lane to whic ch a materia al can be piled...
  • Page 54: Solids Requiring First Echo Adjustment

    ocess Adj justment s (contin nued) Step Seven IDS REQUIR RING FIRST E ECHO ADJUS STMENT This function inc creases or d decreases th he peak stre ength of the sensor’s Fi rst Echo ret turn, and sh ould only be perfo ormed if: 1) T The media h...
  • Page 55: Section Eight | Advanced Adjustments

    Advanced Adjustments Step Eight ADVANCED ADJUSTMENTS OVERVIEW These optional functions are used to change the sensor output characteristics, or Create a False Echo Curve to filter out false echo returns within the tank (improving sensor performance), or Update an existing False Echo Curve filter if the original filter was not created during an empty tank condition.
  • Page 56: 4-20Ma Reverse Output

    Advanced Adjustments (continued) Step Eight 4-20 MA REVERSE OUTPUT This function sets the current output at either 4-20 mA or 20-4 mA. Selecting 4-20 mA sets the output with 4mA @ bottom and 20mA @ top of the tank. This is the standard output used in the majority of applications. Selecting 20-4 mA sets the output with 20mA @ bottom and 4mA @ top of the tank.
  • Page 57: Fail-Safe Output

    Advanced Adjustments (continued) Step Eight FAIL-SAFE OUTPUT This function is used to set the current output to a designated state if the sensor loses measurement confidence. Selecting No Change will hold the current at its last valid current output. Selecting 20.5mA will force the current to jump to 20.5mA.
  • Page 58: Minimum Current Output

    Advanced Adjustments (continued) Step Eight MINIMUM CURRENT OUTPUT This function sets the minimum current output for the sensor at either 4.0mA or 3.9mA. Note: 4.0mA is the default minimum current output and is used in the majority of applications. 1) From the Main Screen, press Enter to advance into the Main Menu.
  • Page 59: Create A New False Echo Curve

    Advanced Adjustments (continued) Step Eight CREATE A NEW FALSE ECHO CURVE Obstructions in the tank (mixer blades, side wall weld joints or material build-up, submersible pumps, piping, other apparatus) or tall tank risers or installation fittings can create false echo returns that impair the sensor’s measurement.
  • Page 60: Update An Existing False Echo Curve

    Advanced Adjustments (continued) Step Eight UPDATE AN EXISTING FALSE ECHO CURVE This function enables an Existing False Echo Curve to be updated under the circumstances that the curve was created when the level was higher than an empty tank condition. Note: This function should only be performed to update an Existing False Echo Curve when the level is BELOW the original False Echo Curve.
  • Page 61: Section Nine | Troubleshooting

    Troubleshooting Step Nine TROUBLESHOOTING OVERVIEW These functions provide troubleshooting information; enable Echo Curve adjustments and deletion of settings. 1) Measurement Status a) Displays the signal strength (dB) of the echo returns and the functional status of the sensor including diagnostic error codes. 2) Peak Values a) Displays the lowest and highest level height that the sensor has measured in distance (d).
  • Page 62: Measurement Status

    Troubleshooting (continued) Step Nine MEASUREMENT STATUS This function displays the signal strength (dB) of the echo returns and the operational status of the sensor including diagnostic error codes. 1) From the Main Screen, press Enter to advance into the Main Menu. Press Right Arrow repeatedly until the arrow is next to Diagnostics.
  • Page 63: Peak Values

    Troubleshooting (continued) Step Nine PEAK VALUES This function displays the lowest and highest level height that the sensor has measured in distance (d). 1) From the Main Screen, press Enter to advance into the Main Menu. Press Right Arrow repeatedly until arrow is next to Diagnostics.
  • Page 64: Simulation

    Troubleshooting (continued) Step Nine SIMULATION This function simulates the 4-20mA current output, when the sensor is configured and installed on the tank, but the level cannot be changed easily for testing. Percent (of span), Current Output or Distance can be used as the input method to set the current output.
  • Page 65: First Echo Adjustment

    Troubleshooting (continued) Step Nine FIRST ECHO ADJUSTMENT This function increases or decreases the peak strength of the sensor’s First Echo return, and should only be performed if: 1) The media has a very high dielectric constant value and primarily stays in the near full range of the tank, resulting in a very high First Echo peak strength or;...
  • Page 66: Echo Curve Zoom

    Troubleshooting (continued) Step Nine ECHO CURVE ZOOM This function zooms in and magnifies an Echo Curve over a specified range. 1) From the Main Screen, press Enter to advance into the Main Menu. 2) Press Right Arrow repeatedly until the arrow is next to Diagnostics.
  • Page 67: False Echo Curve Delete

    Troubleshooting (continued) Step Nine FALSE ECHO CURVE DELETE This function deletes a saved False Echo Curve. Note: If you are dissatisfied with the sensor’s performance (operating with a False Echo Curve), you may delete it, and consider creating a new False Echo Curve. 1) From the Main Screen, press Enter to advance into the Main Menu.
  • Page 68: Reset

    Factory Settings Resets ALL settings and memory to factory default. Note: Only perform the Factory Setting after consulting with a Flowline Representative. Make sure to record all of your settings including the Distance Adjustment (4.9) setting before performing the Factory Reset.
  • Page 69: Section Ten

    Appendix Step Ten CONFIGURATION MENU The basic configuration functions are found under Configuration. The below tree shows the 10 function settings and how to navigate between them. Note: Press ESCAPE to back-up to the previous level. MN301905 Rev A...
  • Page 70: Empty Configuration

    Appendix (continued) Step Ten EMPTY CONFIGURATION This function adjusts the empty linear scaled current output (4mA) and provides two different adjustment methods:  The primary method involves setting the value based upon the distance from the bottom of the sensor. This is a measured value using the units of operation for the sensor.
  • Page 71: Medium

    Appendix (continued) Step Ten MEDIUM This function identifies the type of media that the sensor is measuring including Liquid, Solid or Low Dielectric. Each has various settings to address the different reflective properties associated with each medium. Default is Liquid. The Liquid Medium function has the following settings: ...
  • Page 72: Solids

    Appendix (continued) Step Ten The Solid Medium function has the following settings (and should not be performed without first consulting with the factory):  Fast Level Change - Used when the media’s level rise or fall within the tank is greater than a rate of 1” per second (25.4mm/sec).
  • Page 73: Low Dielectric

    Appendix (continued) Step Ten The Low Dielectric Medium function has the following settings (and should not be performed without first consulting with the factory): When the dielectric constant of the media is ≤ 4, the amplitude of the direct echo from the media may be low and difficult to detect. However, by measuring the echo reflected from the bottom of the tank, the media level can be measured.
  • Page 74: Range

    Appendix (continued) Step Ten SCALING This function sets the span values for 0% and 100% as an alternative method of adjusting the Empty Configuration and Full Configuration settings. Defaults are 0% and 100%. RANGE This function sets the maximum range that the sensor can measure which is typically the distance from the bottom of the sensor to the empty tank bottom.
  • Page 75: Display Menu

    Appendix (continued) Step Ten DISPLAY MENU This menu sets the Display Value and LCD Contrast. The below tree shows the 2 function settings and how to navigate between them. DISPLAY VALUE This function sets the Display Value. Default is (air gap) Distance. Below are the settings: ...
  • Page 76: Diagnostics Menu

    Appendix (continued) Step Ten DIAGNOSTICS MENU This menu provides information about the operational status of the sensor and diagnostic tools. The below tree shows the 5 function settings and how to navigate between them. PEAK VALUES This function displays the lowest and highest level height distances (d) that the sensor has measured during operation.
  • Page 77: Echo Curve

    Appendix (continued) Step Ten CHOOSE CURVE This function sets which information is displayed. Default is Echo Curve.  Echo Curve - Shows the echo return energy received by the sensor over distance.  False Echo Curve - Shows the false echo returns which are mapped out (not considered) by the sensor.
  • Page 78: Service Menu

    Appendix (continued) Step Ten SERVICE MENU This menu is used to make more advanced adjustments to the sensor. Note: Some of these functions should only be performed by a trained technician. MN301905 Rev A ...
  • Page 79: False Echo

    Appendix (continued) Step Ten FALSE ECHO Obstructions in the tank (mixer blades, side wall weld joints or material build-up, submersible pumps, piping, other apparatus) or tall tank risers or installation fittings can create false echo returns that impair the sensor’s measurement. This function maps all echo returns within the tank, differentiating between good and false echoes, and stores those identified as false into the False Echo Curve, so they will not be considered in the level measurement.
  • Page 80: Reset

    Factory Settings – Used to reset ALL settings and memory to factory default. Note: Only perform the Factory Setting after consulting with a Flowline Representative. Make sure to record all of your settings including the Distance Adjustment (4.9) setting before performing the Factory Reset.
  • Page 81: Information

    This function allows the factory set distance of a measured value to be adjusted. Note: This function should only be performed by a trained technician. Never change this setting unless instructed by a Flowline representative. Be sure to record this setting if a Factory reset is performed. THRESHOLD This function allows the factory set echo threshold to be adjusted.
  • Page 82: Factory Settings

    Appendix (continued) Step Ten FACTORY SETTINGS Below are the Empty Configuration and Full Configuration factory settings for each sensor. Empty Configuration Full Configuration Series (4mA) (20mA) LR36 49.2’ (15m) 1.64’ (0.5m) LR41 229.7’ (70m) 1.64’ (0.5m) LR46 229.7’ (70m) 1.64’ (0.5m) USER CONFIGURATION Fill out the below chart and keep a record of your sensor configuration.
  • Page 83: Troubleshooting

    Appendix (continued) Step Ten TROUBLESHOOTING Subject Comment Display Shows E14: Sensor is in a Fail-Safe state. The return sound pulses are not reaching the transducer. First, cycle power off and on, waiting 5 seconds between the off and on states. If problem persists, check the installation fitting against the Installation instructions in the manual.
  • Page 84: Warranty

    PERSON IS AUTHORIZED TO MAKE ANY OTHER WARRANTIES OR REPRESENTATIONS ON BEHALF OF FLOWLINE. This warranty will be interpreted pursuant to the laws of the State of California. If any portion of this warranty is held to be invalid or unenforceable for any reason, such finding will not invalidate any other provision of this warranty.

This manual is also suitable for:

Echopro lr41 seriesEchopro lr46 series

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