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Summary of Contents for FujiFilm FNDX 5
- Page 1 SERVICE MANUAL FNDX 5 NDT FILM PROCESSOR MF800 V2.8r09a 08/2009 FR Produziert für FUJIFILM durch COLENTA Labortechnik GmbH & Co. KG, Austria. Produced for FUJIFILM by COLENTA Labortechnik GmbH & Co. KG, Austria...
- Page 2 BEDIENUNGSANLEITUNG FNDX 5 ! OBSERVANCE: THIS SERVICE MANUAL CAN ONLY BE USED IN COMBINATION WITH THE CORRESPONDING INSTRUCTION MANUAL FOR THE FNDX 5 ! THE INDICES IN THIS SERVICE MANUAL ARE AN ADDITION OF THE CHAPTERS IN THE INSTRUCTION MANUAL !
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Page 3: Table Of Contents
FNDX5 NDT - Filmprocessor Index page Before installation Location Electrical supply Internal Water circuit Water drain Internal chemistry circuit Chemestry drains Chemical replenishment system Transportation on site and assembling Assemly the fix rack with spraybar Mounting of rollers fix rack 1 Mounting of spraybar Adjustment of spraybar Mounting of rollers fix rack 2... - Page 4 FNDX5 NDT - Filmprocessor Index page Processor functions Additional safety devices Filter system of developer How to replace the filter insert System of chiller assy How to fill the cooling liquid Setup jumper Setup of the processor The before mentioned values are defined as following Flowchart I2C Bus overview Test instruction for I2C Bus system...
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Page 5: Before Installation
Service Manual for FNDX 5 1.1.1 BEFORE INSTALLATION Site preparation, e.g., water supply, drainage electrical supply must be completed prior installation. 1.1.2 LOCATION Processor can be installed "through-the-wall" or completely in the darkroom. Required measurements can be taken from the processor specification sheet. -
Page 6: Water Drain
Service Manual for FNDX 5 1.1.5 INTERNAL WATER CIRCUT water tank stop-cock *...to set the flow trough, which depends on the preasure of the water supply line 1-way-water-solenoid (watersupply) 2.1.1 WATER DRAIN The wash water should be drained separately according to local environmental regulations. -
Page 7: Internal Chemistry Circuit
Service Manual for FNDX 5 2.1.2 INTERNAL CHEMISTRY CIRCUIT circulation inlet tube overflow tube level DEV / FIX Circulation drain DEV/FIX heat exchanger 350W circulation pump with cooling drain DEV/FIX NOTE: for the DEV there is additional a filter installed. -
Page 8: Chemical Replenishment System
Service Manual for FNDX 5 3.1.1 Chemical Replenishment System When operating a processor which uses chemicals for the continuous production of plate/film it is very important that the chemicals within the machine are keep in good working order so as to provide consistent processing quality. -
Page 9: Transportation On Site And Assembling
Service Manual for FNDX 5 4.1.1 TRANSPORTATION ON SITE AND ASSEMBLING The transport to the installation area can be done easily by two men. WARNING: DURING TRANSPORT ALL RACKS AND DRYER MUST BE TAKEN OUT OF PROCESSOR !! IMPORTANT: The Processor must be installed leveled for optimum performance. - Page 10 Service Manual for FNDX 5 5.1.1 ASSEMBLY THE FIX TANK WITH SPRAYBAR CAUTION: Pay attention to the Roller configuration about the FIX Rack! Position Teile Nr. Beschreibung Description part no. 90 16 606 Einzugswalze gerillt, PE 32 schwer Input roller fluted, PE 32 heavy...
- Page 11 Service Manual for FNDX 5 5.1.4 ADJUSTMENT OF THE SPRAYBAR adjustable flowrate regulator fixing nut fixing nut hose connector for spray-bar 5.1.5 MOUNTING OF THE ROLLER 23 IN THE CORRECT ORDER Be sure, that the spray-bar sheet not contact the steel roller - not to shear of.
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Page 12: Additional To The Fix Rack
Service Manual for FNDX 5 5.1.6 ADDITIONAL TO THE FIX RACK valve to switch the fixer hose connector for spray bar for the spray-bar fix inlet pipe level circulation heat exchanger circulation pump 6.1.1 ADDITIONAL TO INSTALLATION OF THE RACKS The processor is delivered complete assembled, except the transport racks, dryer and film catch tray. -
Page 13: The First Steps
Service Manual for FNDX 5 7.1.1 THE FIRST STEPS WARNING: Separate the Film Processor from mains. To do so, switch the main power switch of the Filmprocessor to "0" position. Wear safety goggles, protection gloves and clothing! 7.1.2 ADDITIONAL TO THE FIRST STEPS We recommend that the machine is fully water tested on installation before filling with chemistry –... -
Page 14: Processor Functions
Service Manual for FNDX 5 8.1.1 PROCESSOR FUNCTIONS Programming: Automatic processing parameters, e.g., temperature, speed and replenishment rates, can be stored in 9 different programmes. Warm-Up Time: Once programmed, temperature settings are accurately controlled. Constant solution temperatures are maintained in the processing tanks. Temperatures tolerances +/- 0.2 °C are achieved by the microprocessor control unit while the solutions are circulated by circulation pumps. -
Page 15: How To Replace The Filter Insert
Service Manual for FNDX 5 10.1.1 FILTER SYSTEM FOR DEVELOPER During working, the filter has to be installed inside the processor. If you want to change/replace the filter insert, mount the filter on the frame like in the pictures. CAUTION:... - Page 16 Service Manual for FNDX 5 Remove the Filter Cover Take out the used filte cartridge Check position of the O-ring inside filterhousing Put in the new filter cartridge slowly and carefully Close the filter system in the reversed squence as described before (step 2)
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Page 17: How To Fill The Cooling Liquid
Service Manual for FNDX 5 11.1.1 SYSTEM OF THE CHILLER ASSY If you want to change/add the Cooling liquid, follow the steps below: 11.1.2 HOW TO FILL THE COOLING LIQUID Switch off the processor using the Main power switch Open the marked Stop cock to the Chiller Assy... - Page 18 Service Manual for FNDX 5 Press the red button all the time during the filling! Fill in Cooling Liquid carefully up to 3/4 of the Filter using a funnel, while pressing the red button! CAUTION: Do not fill in more than...
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Page 19: Setup Jumper
Service Manual for FNDX 5 ADDITION FOR AUTHORIZED TECHNICANS 12.1.1 SETUP JUMPER It is possible to see data and to change working data in the SETUP menu but to save any new data entered into the SETUP menu then it will be necessary to insert a jumper on the main board of the processor:... -
Page 20: Setup Of The Processor
Service Manual for FNDX 5 12.1.2 SETUP OF THE PROCESSOR Values see: Testwerte_xx.pdf Switch on the processor, use 3 1-time and you will see: Program Setup Options RS232 Use 6 to move to Setup and confirm with 7. There are about 10 pages, which depend on the mechanical construction and must be entered during the factory setup. -
Page 21: The Before Mentioned Values Are Defined As Following
Service Manual for FNDX 5 12.1.3 THE BEFORE MENTIONED VALUES ARE DEFINED AS FOLLOWING T1 Str Wat End T3 End T2 End T1 End Sensor point "0" Level Wat Str Dry End EEPROM CRC CHECK The setup, standby options, and the three programs are stored in EEPROM residing on the PDB. To ensure the data validity in this EEPROM, a CRC is used.It is almost impossible that the software recognizes a new... -
Page 22: Flowchart
Service Manual for FNDX 5 12.1.4 FLOWCHART 08/2009 FR Page 18... - Page 23 Service Manual for FNDX 5 13.1.1 I²C-BUS - OVERVIEW Probes positioned under solution levels precisely monitor all solution tank temperatures. These temperature probes are continuously supplying information to the microprocessor on actual solution temperatures within the tanks. The microprocessor then compares these actual temperatures to the required programmed ”set”...
- Page 24 Service Manual for FNDX 5 14.1.1 TEST INSTRUCTION FOR THE I²C-BUS SYSTEM Testing of the I² C-Bus is easy! Prior to the test disconnect all elements of the I²C-Bus System and follow the necessary working steps: 1. Connect the Display to the Main Board PDB (ST3) 2.
- Page 25 Service Manual for FNDX 5 14.1.4 CONNECT THE SENSOR DRYER TO THE I²C-BOARD (ST-5) Press 8 to see T2 (FIX) and T3 (DRYER)also. If no trouble is shown, then the sensor will be O.K. On the Display will be shown the actual measured temperature +/- 1 °C.
- Page 26 Service Manual for FNDX 5 14.1.6 CONNECT THE SENSOR DEV TO THE I²C-BOARD (ST-3) Press 8 to see T2 (FIX) and T3 (DRYER). If no trouble is shown, then the sensor will be O.K. On the Display will be shown the actual measured temperature +/- 1 °C.
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Page 27: Trouble Shooting
Service Manual for FNDX 5 15.1.1 TROUBLE SHOOTING Problem Possible Cause Correction Tank1 too cold a) Developer bath temperature a) Check the Heat up time, check The Developer temperature is is too low Developer temperature in 2-3 minutes, more than 1 °C below the 1°C temperature increase... - Page 28 Service Manual for FNDX 5 Problem Possible Cause Correction Main Drive and a) Main Drive was started in a) Check in the manual programm if Dryer run continuously "manual mode" "STOP" is shown; stop the transport with the button. CAUTION: If also an automatic cycle is started by the sensor bar this cycle will end first.
- Page 29 Service Manual for FNDX 5 Problem Possible Cause Correction Level in Developer- a) Tank leaks a) Seal the Tank leak or Fixertank to low. b) Too low Replenishment b) Increase the Replenishment rate or rate or too long Anti- decrease the Anti-Oxid.cycle time Oxid.cycle...
- Page 30 Service Manual for FNDX 5 Problem Possible Cause Correction Paper of Film too a) Bath temp is too low a) Adapt the bath temperature to the light recommended process or change chemistry b) Transport speed is too high b) Decrease transport speed...
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Page 31: Service Report
Service Manual for FNDX 5 16.1.1 SERVICE REPORT This Service-Report may use only by an qualified COLENTA Service-Technican! CAUTION: All listed points in this Service-Report must be conducted professionally! The listed points must be tested in a specified sequence as below. - Page 32 Service Manual for FNDX 5 F c O.K. F c not O.K. - Replenishment pump Tank 1 (ST15/1) ....mV F c O.K. F c not O.K. - Replenishment pump Tank 2 (ST16/1) ....mV F c O.K. F c not O.K.
- Page 33 Service Manual for FNDX 5 16.1.4 LEAKAGE CURRENT (ERSATZ-ABLEITSTROM) Only the measure of the "Backup-Leakage Current" value is possible with the Safety Tester! The Leakage Current must be less than 4 mA (mAmpere)! Processor: F c O.K. F c not O.K.
- Page 34 Service Manual for FNDX 5 16.1.6 CHECK OF THE INTERLOCK SWITCH The Safety Inspector must make sure that the Covers are mounted correctly! Processor: F c O.K. F c not O.K. - Interlock Switch is fix and safety Safety Inspector: ..........
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