5.4.2 Connecting the above-floor box piping ................... 30 Installing the submersible motor pump(s) .................... 33 5.5.1 Single-pump units .......................... 33 5.5.2 Dual-pump units .......................... 39 Fitting the cover plate/cover.......................... 43 Venting device with activated carbon filter (accessories)................ 45 Commissioning/Start-up/Shutdown.................... 47 Commissioning/Start-up .......................... 47 Ama-Drainer-Box 3 of 72...
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9.3.3 Underfloor box Z2 U .......................... 63 9.3.4 Above-floor box Z2 B......................... 63 EU Declaration of Conformity ...................... 65 Declaration of Performance as per Regulation (EU) No. 305/2011, Annex III........ 66 Certificate of Decontamination...................... 67 Index .............................. 68 Ama-Drainer-Box 4 of 72...
Nominal diameter DN Identifier (inside diameter) used for characterising mating components such as pipes, pipe connections and fittings Stormwater Water from natural precipitation which has not been contaminated by any form of use Ama-Drainer-Box 5 of 72...
The serial number uniquely describes the product and is used as identification in all further business processes. In the event of damage, immediately contact your nearest KSB service centre to maintain the right to claim under warranty. Observe the noise characteristics, indicated as surface sound pressure level.
Deficits in knowledge must be rectified by means of training and instruction provided by sufficiently trained specialist personnel. If required, the operator can commission the manufacturer/supplier to train the personnel. Training on the lifting unit must always be supervised by technical specialist personnel. Ama-Drainer-Box 7 of 72...
Before returning the product to service, observe all instructions on commissioning. ▪ Make sure the lifting unit cannot be accessed by unauthorised persons (e.g. children). 2.8 Unauthorised modes of operation Always observe the limits stated in the product literature. Ama-Drainer-Box 8 of 72...
▪ Consult the manufacturer about any use or mode of operation not described in the data sheet or product literature. ▪ Never exceed the permissible operating limits specified in the data sheet or product literature regarding pressure, temperature, etc. ▪ Observe all safety information and instructions in this manual. Ama-Drainer-Box 9 of 72...
1. On transfer of goods, check each packaging unit for damage. 2. In the event of in-transit damage, assess the exact damage, document it and notify KSB or the supplying dealer and the insurer about the damage in writing immediately.
Collect greases and other lubricants during dismantling. 2. Separate and sort the pump materials, e.g. by: - Metals - Plastics - Electronic waste - Greases and other lubricants 3. Dispose of materials in accordance with local regulations or in another controlled manner. Ama-Drainer-Box 11 of 72...
▪ Automatic waste water lifting unit Lifting unit for the collection and automatic lifting of unpressurised, domestic waste water without faeces as well as rainwater above the flood level. 4.2 Designation Example: Ama-Drainer-Box Z2 U 301 Table 4: Designation key Code Description...
(3) triggers the automatic start of the submersible motor pump (5). The fluid handled is then pumped through the discharge-side connection (4) to a level above the flood level and discharged into the public sewer. Ama-Drainer-Box 13 of 72...
Lifting units from both the off-the- shelf and the configurable range are supplied in several parts for assembly on site. Ama-Drainer-Box waste water lifting units meet the requirements of EN 12050-2. Underfloor Box 1 U – single-pump unit ▪...
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▪ Venting device with activated carbon filter A swing check valve is integrated for Ama-Drainer N 301, N 302 and N 303. A swing check valve is integrated for Ama-Drainer N 301, N 302 and N 303. A swing check valve is integrated for Ama-Drainer N 301, N 302 and N 303. Ama-Drainer-Box 15 of 72...
29.9 weight In combination with one of KSB's alarm switchgears AS 0, AS 2, AS 4 or AS 5 the M1 alarm contactor triggers an alarm if the permissible fluid level in the collecting tank is exceeded. The KSB washing machine interrupter triggers an alarm and stops the washing machine before the collecting tank overflows.
▪ Check the data on the name plate of the lifting unit to make sure it can be operated on the available mains. ▪ The fluid to be handled matches the description of suitable fluids. ▪ The above safety instructions have been complied with. ▪ The place of installation is frost-proof. Ama-Drainer-Box 17 of 72...
K3 (EN 1253-1). The following drawing can be used as a reference. Fig. 3: Installation example Flooring Screed Insulation Concrete Pipe backfill Sidefill Bedding Cover plate Level-adjustable extension Sealing collar (accessory) Puddle flange (accessory) Ama-Drainer-Box 18 of 72...
▪ Open the inlet and vent nozzles selected using a saw or angle grinder and debur the cut edges (▼A). ▪ Connect the inlet and vent line using commercial connection elements, e.g. PVC- KG socket or parts without sockets. Fig. 4: Opening the nozzles Ama-Drainer-Box 19 of 72...
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3. Insert supplied cable gland 826 with a joint ring into the hole. Fasten it from the inside with the nut. CAUTION Line too angled Feeding in a draw wire (fish tape) is too difficult or impossible! ▷ Lay pipes with maximum angles of 30°. Ama-Drainer-Box 20 of 72...
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3. Slide the discharge pipe into the spigot and socket connection from the outside. Apply a sufficient amount of lubricant to the pipe end before inserting it. 4. Align the discharge pipe and observe the installation dimension. 5. Connect the discharge line provided at the site. Ama-Drainer-Box 21 of 72...
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3. Insert the Y-pipe into the profile seal from the inside. Apply a sufficient amount of lubricant to the pipe end before inserting it. 4. Align the Y-pipe horizontally. Always observe the installation dimension. 5. Connect the discharge line provided at the site. Ama-Drainer-Box 22 of 72...
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Submersible motor pump cannot be installed in the collecting tank! ▷ Observe the alignment of the Y-pipe and the installation dimension (see Fig. Connecting the discharge line). The maximum permissible number of level-adjusting pieces is one. Ama-Drainer-Box 23 of 72...
ü Use of waterproof concrete. 1. Fit strap 3. 2. Slide on puddle flange 2 by hand. 3. Fit strap 3. 4. Position the puddle flange in the centre of floor plate 1. 5. Tighten straps 3. Ama-Drainer-Box 24 of 72...
Provide sufficient clearance at the circumference of the tank neck in the area of provisional cover 185 for fitting profile joint 410.02. 3. Encase the collecting tank in concrete so that its upper edge is flush with the floor plate. Ama-Drainer-Box 25 of 72...
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4. Prior to floor construction (insulation, screed, flooring) position level-adjustable extension 13-21 and profile seal 410.02. Make sure that sealing lips point inwards. 13-21 410.02 Fig. 13: Fitting the profile seal for Ama-Drainer-Box 1 U 13-21 410.02 Fig. 14: Fitting the profile seal for Ama-Drainer-Box Z2 U Sealing lip(s)
Roll out sealing sheet 2, cut it to length in the area of the tank edge and put it into place. Glue the sealing collar and sealing sheet together using a permanently elastic adhesive bonding and sealing compound. For Ama-Drainer-Box Z2 U only Ama-Drainer-Box 27 of 72...
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Roll out sealing sheet 3, cut it to length in the area of the tank edge and put it into place. Glue the sealing collar and sealing sheet together using a permanently elastic adhesive bonding and sealing compound. Ama-Drainer-Box 28 of 72...
The anti-vibration mounts of the lifting unit provide adequate insulation against solid-borne noise. 4. Place the tank on a level floor and level it with the help of a spirit level. 5. Use the float protection fixtures supplied to secure the tank firmly to the floor. Ama-Drainer-Box 29 of 72...
▷ Run the discharge line above the flood level before leading it into the sewer. ▷ Do not connect the discharge line to the downpipe. ▷ Do not connect any additional sanitary installations to the discharge line. Ama-Drainer-Box 30 of 72...
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(see Fig. Connecting the discharge line). Debur the pipe end. 3. Insert the Y-pipe into the profile seal from the inside. Apply a sufficient amount of lubricant to the pipe end before inserting it. Ama-Drainer-Box 31 of 72...
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Risk of fracture due to impermissible stresses and strains at the connections! Submersible motor pump cannot be installed in the collecting tank! ▷ Observe the alignment of the Y-pipe and the installation dimension (see Fig. Connecting the discharge line). Ama-Drainer-Box 32 of 72...
For connecting the discharge line, permanently remove the protective casing 13-16 fitted to the submersible motor pump. To do so, insert a flat-head screwdriver no more than 2 mm into the recesses provided for this purpose in the protective casing, and lever up the protective casing. Ama-Drainer-Box 33 of 72...
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To do so, insert a flat-head screwdriver no more than 2 mm into the recesses provided for this purpose in the protective casing, and lever up the protective casing. Fig. 22: Removing the protective casing with a screwdriver Ama-Drainer-Box 34 of 72...
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Cut-in level c Cut-out level b Cut-in level c [mm] [mm] [mm] [mm] Ama-Drainer N 301 SE Ama-Drainer N 302 SE Ama-Drainer N 303 SE Ama-Drainer N 358 SE Maximum values Minimum values for automatic operation Ama-Drainer-Box 35 of 72...
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5. Fit clamp (lower part) 81-39. Make sure that clamp 81-39 can move freely on the bracket. 6. Fix the cable of float switch 81-45 in clamp 81-39 (upper part). See the drawing below for the required clearance. Ama-Drainer-Box 36 of 72...
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5.5.1.3 Single-pump units – Installing the pump set NOTE In order to ensure tight sealing of the cable entry, carefully open the nubs of the cable grommets using an awl. Do not use a knife to open them. Ama-Drainer-Box 37 of 72...
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(fish tape). Above-floor box Pull the shockproof plug through the hole of the cable entry. On models with three- phase motor remove the CEE plug type Hyper. Ama-Drainer-Box 38 of 72...
5.5.2 Dual-pump units 5.5.2.1 Dual-pump units – Fitting the discharge pipe Ama-Drainer N 301 SE/NE, N 302 SE/NE, N 303 SE/NE 412.02 O-ring (2) Discharge pipe (2) Y-pipe 412.02 NOTE Fit the locking disc for the float switch. Ama-Drainer-Box 39 of 72...
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To do so, insert a flat-head screwdriver no more than 2 mm into the recesses provided for this purpose in the protective casing, and lever up the protective casing. Fig. 29: Removing the protective casing with a screwdriver Ama-Drainer-Box 40 of 72...
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Check valve (2) 5.5.2.2 Dual-pump units – Installing the pump sets DANGER Electrical connection work by unqualified personnel Danger of death from electric shock! ▷ Always have new shockproof plug fitted by a trained electrician only. Ama-Drainer-Box 41 of 72...
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Alarm (optional) Base Load ON Peak Load ON Pump sets OFF Clamp Place the pre-assembled bracket with float switches onto Y-pipe 715 using clamps 733.04 (ð Section 9.1.2, Page 55) . Check that it is securely fastened to the Y- pipe. Ama-Drainer-Box 42 of 72...
2. Route the power cables of the float switches out of the tank connector panel through cable glands 731 (set of cable glands, comprising 5 M 20 cable glands – drill to Ø 20 mm). 5.6 Fitting the cover plate/cover Refer to the following illustrations for the installation. Ama-Drainer-Box 43 of 72...
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▪ Anti-slip properties – Slip-resistant tiles with anti-slip properties rated R11 ▪ Building material classification by combustibility (to DIN 4102-1) – B2 normally flammable (The cover is made of polyurethane (PUR).) Ama-Drainer-Box 44 of 72...
If it is not possible to run a vent pipe out of the roof, e.g. in refurbished buildings or because of other site conditions, a venting device with an impregnated activated carbon filter can be used. Ama-Drainer-Box 45 of 72...
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▪ Install venting devices so that they are easy to access at any time (filter replacement). ▪ Provide a sufficient supply of air. NOTE Replace the filter element after two years at the latest – or sooner if odour is detected (mat. No. 01315572). Ama-Drainer-Box 46 of 72...
The pump (set) must have been properly connected to the electric power supply. The pump's control system will automatically cut in or out when the respective specified levels are reached. 6.1.3 Operating limits Table 9: Operating limits Characteristic Ama-Drainer-Box Single-pump unit Dual-pump unit Flow rate 35 m /h max.
Special preservation measures are not required. 6.3 Returning to service Observe the sections on commissioning/start-up and the operating limits to return the lifting unit to service. In addition, carry out all servicing/maintenance operations before returning the lifting unit to service. Ama-Drainer-Box 48 of 72...
Check the inside of the waste water lifting unit for any deposits, especially in the area of the float switch. Clean it if required. KSB recommends regular maintenance in accordance with the following plan: ▪ Every of a year for lifting units installed in industrial businesses ▪...
3. Always flush the system if it has been used for handling noxious, hot or other hazardous fluids. Always flush and clean the lifting unit thoroughly before transporting it to the workshop. 7.4 Recommended spare parts stock It is not necessary to keep spare parts on stock. Ama-Drainer-Box 50 of 72...
Non-compliance will lead to forfeiture of any and all rights to claims for damages. If problems occur that are not described in the following table, consultation with the KSB customer service is required. A Pump is running, but does not deliver B Insufficient flow rate...
9.1 General assembly drawing with list of components 9.1.1 Single-pump unit underfloor box 1 U / above-floor box 1 B Underfloor box 1 U 410.02 (826) (914) (550) (68-3) 68-3 90-1 720.04 710.01 13-21 Above-floor box 1 B 719.02 733.11 733.11 720.04 (901) 99-3.1 (733.03) (90-3) 99-3.2 Ama-Drainer-Box 52 of 72...
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13-21 Extension Siphon trap Cover with sealing element Gasket 410.02 Profile joint Locking ring Collecting tank Pump 68-3 Cover plate Siphon trap Gasket Disc 68-3 Cover plate 90-1 Plug Hexagon socket head cap screw Discharge line Ama-Drainer-Box 53 of 72...
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916.3 Cable grommet C 99-3.1 Set of fasteners 733.03 Pipe clamp 90-3 Anchor bolt Hexagon head bolt 99-3.2 Set of pads ( ) Not available as individual spare part [ ] See Ama-Drainer spare parts programme Ama-Drainer-Box 54 of 72...
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(12) Gasket 410.01 Profile seal 410.02 Profile seal Joint ring 412.01 O-ring 412.02 O-ring Collecting tank Pump 68-3 Cover plate Siphon trap Gasket 550.01 Disc 68-3 Cover plate 90-1 Plug 914.01 Hexagon socket head cap screw Ama-Drainer-Box 56 of 72...
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550.02 Disc 90-3 Anchor bolt Hexagon head bolt 99-32 Set of pads 99-9 Set of sealing elements Joint ring 412.02 O-ring ( ) Not available as individual spare part [ ] See Ama-Drainer spare parts programme Ama-Drainer-Box 57 of 72...
Waste water lifting unit Puddle flange Sealing collar Discharge line Socket gate valve Flood level Vent line 9.3.2 Above-floor box 1 B Inlet Waste water lifting unit Discharge line Socket gate valve Flood level Vent line Ama-Drainer-Box 62 of 72...
Waste water lifting unit Puddle flange Sealing collar Floor drain Discharge line Socket gate valve Flood level Vent line 9.3.4 Above-floor box Z2 B Inlet Waste water lifting unit Discharge line Socket gate valve Flood level Vent line Ama-Drainer-Box 63 of 72...
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9 Related Documents Ama-Drainer-Box 64 of 72...
10 EU Declaration of Conformity 10 EU Declaration of Conformity KSB SE & Co. KGaA Manufacturer: Johann-Klein-Straße 9 67227 Frankenthal (Germany) The manufacturer herewith declares that the product: Ama-Drainer-Box ▪ is in conformity with the provisions of the following Regulations as amended from time to time: –...
Waste water lifting units for waste water without faeces to EN 12050-2 Serial number See name plate Intended use For collecting and automatically lifting waste water without faeces above the flood level. Manufacturer KSB SE & Co. KGaA 67225 Frankenthal (Germany) Authorised representative Not applicable System of assessment and System 3...
We confirm that the above data and information are correct and complete and that dispatch is effected in accordance with the relevant legal provisions....................................Place, date and signature Address Company stamp Required fields Ama-Drainer-Box 67 of 72...
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