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ABB TA0107L Instruction Manual page 18

Dodge torque-arm ii speed reducers ratios 5, 9, 15, 25, and 40:1

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10. Remove left housing half and clean housing flange
surfaces on both halves, making sure not to nick or scratch
flange face. Place a 1/8" bead of Dow RTV732 sealant or
equivalent on flange face (make sure RTV is placed around
bolt holes and inside of flange face). Place left housing half
into position and tap with a soft hammer (rawhide, not lead
hammer) until housing bolts can be used to draw housing
halves together. Torque housing bolts per torque values
listed in Table 12.
11. Install input seal, output seals, and auxiliary seals. Extreme
care should be used when installing seals to avoid damage
due to contact with sharp edges on the input shaft or
output hub. The possibility of damage and consequent
oil leakage can be decreased by covering all sharp edges
with tape prior to seal installation. Lightly coat the seal
lips with Mobilith AW2 All-Purpose grease or equivalent.
Seals should be pressed or tapped with a soft hammer
evenly into place in the reducer housing, applying pressure
only on the outer edge of the seals. A slight oil leakage at
the seals may be evident during initial running, but should
disappear unless seals have been damaged.
12. Install bushing backup plates and snap rings on Taper
Bushed reducers or hub collars on straight bore reducers.
Table 11 - Bearing Adjustment Tolerances
Reducer
Size
Input
TA0107L
.002-.004 Loose
TA1107H
.002-.004 Loose
TA2115H
.002-.004 Loose
TA3203H
.002-.004 Loose
TA4207H
.002-.004 Loose
TA5215H
.002-.004 Loose
TA6307H
.002-.004 Loose
TA7315H
.002-.004 Loose
TA8407H
.002-.004 Loose
TA9415H
.002-.004 Loose
TA10507H
.002-.004 Loose
TA12608H
.002-.004 Loose
Table 12 - Recommended Bolt Torque Values
Housing Bolt Recommended Torque Values
Reducer Size
Fastener Size
TA0107L
5/16-18
TA1107H
5/16-18
TA2115H
3/8-16
TA3203H
3/8-16
TA4207H
1/2-13
TA5215H
1/2-13
TA6307H
1/2-13
TA7315H
5/8-11
TA8407H
5/8-11
TA9415H
5/8-11
TA10507H
¾-10
TA12608H
¾-10
Bearing Endplay Values
Countershaft
Output
.0005-.003 Loose
.002-.004 Preload
.0005-.003 Loose
.002-.004 Preload
.0005-.003 Loose
.002-.004 Preload
.0005-.003 Loose
.002-.004 Preload
.0005-.003 Loose
.002-.004 Preload
.0005-.003 Loose
.003-.005 Preload
.0005-.003 Loose
.006-.008 Preload
.0005-.003 Loose
.006-.008 Preload
.0005-.003 Loose
.004-.006 Preload
.0005-.003 Loose
.004-.006 Preload
.0005-.003 Loose
.006-.008 Preload
.0005-.003 Loose
.006-.008 Preload
Torque in Ft..-Lbs.
17 – 15
17 – 15
30 – 27
30 – 27
75 – 70
75 – 70
75 – 70
90 – 82
90 – 82
90 – 82
148 – 138
148 – 138
Table 12 - Recommended Bolt Torque Values
Backstop Cover Bolt Recommended Torque Values
Reducer Size
TA0107L
TA1107H
TA2115H
TA3203H
TA4207H
TA5215H
TA6307H
TA7315H
TA8407H
TA9415H
TA10507H
TA12608H
Screw Conveyor Adapter Bolt Recommended Torque Values
Reducer Size
TA0107L
TA1107H
TA2115H
TA3203H
TA4207H
TA5215H
TA6307H
TA7315H
Screw Conveyor Drive Shaft Retainer Bolt Recommended Torque Values
Reducer Size
TA0107L
TA1107H
TA2115H
TA3203H
TA4207H
TA5215H
TA6307H
TA7315H
18
Fastener Size
Torque in Ft.-Lbs.
1/4-20
8 – 7
1/4-20
8 – 7
1/4-20
8 – 7
1/4-20
8 – 7
1/4-20
8 – 7
5/16-18
17 – 15
5/16-18
17 – 15
3/8-16
30 – 27
5/16-18
17 – 15
3/8-16
30 – 27
3/8-16
30 – 27
3/8-16
30 – 27
Fastener Size
Torque in Ft.-Lbs.
3/8-16
30 – 27
3/8-16
30 – 27
7/16-14
50 – 45
1/2-13
75 – 70
1/2-13
75 – 70
5/8-11
90 – 82
¾-10
148 – 138
¾-10
148 – 138
Fastener Size
Torque in Ft.-Lbs.
5/8-11
90 – 82
5/8-11
90 – 82
5/8-11
90 – 82
3/4-10
148 – 138
3/4-10
148 – 138
3/4-10
148 – 138
1-8
210 –190
1-8
210 – 190

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