KUHN AXIS 20.1 Operator's Manual
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KUHN AXIS 20.1 Operator's Manual

KUHN AXIS 20.1 Operator's Manual

Axis series fertilizer spreader
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OPERATOR'S MANUAL
RN001CGB A
Fertilizer spreaders
Original instructions
RN001CGB A
- English - 08-2010

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Summary of Contents for KUHN AXIS 20.1

  • Page 1 OPERATOR'S MANUAL RN001CGB A Fertilizer spreaders Original instructions RN001CGB A - English - 08-2010...

  • Page 2: Technical Improvements

    However, we are not obligated to apply such improvements or changes on machines that have already been sold. We will be pleased to answer any other questions that you might have. Yours sincerely KUHN S.A. Farm Machinery...
  • Page 3 At the end of the instruction manual, you will find the chapters dealing with disposal of the product and terms/conditions of warranty for all models. The chapter AXIS 20.1 contains specific information about the solid fertiliser broadcaster of the model type AXIS 20.1.

  • Page 5: Table Of Contents

    Contents Preface AXIS-GENERAL Intended use User instructions 2. 1 About this manual ........... 3 2.
  • Page 6 (only for AXIS 20.1/30.1/40.1) ........27...
  • Page 7 (only for AXIS 20.1, AXIS 30.1, AXIS 40.1) ....... 61...
  • Page 8 Commissioning Mount universal drive shaft with shear bolt coupling on the AXIS 20.1... 73 A.1.1 Mounting the universal drive shaft ....... . 73 A.1.2 Demounting the drive shaft.
  • Page 9 Contents AXIS 30.1, AXIS 40.1 Commissioning Connecting the slide feed controls........109 A.1.1 Connecting hydraulic slide feed controls: AXIS 30.1/40.1, versions K + D .
  • Page 10 Contents AXIS 50.1 W Commissioning Connecting electric slide feed actuator ....... . . 145 Filling up the solid fertiliser broadcaster .
  • Page 11 Contents AXIS-MAINTENANCE General maintenance and service (all models) Safety............183 Maintenance Schedule .
  • Page 12 Contents VIII...

  • Page 13: Intended Use

    Intended use Intended use The solid fertiliser broadcaster of the AXIS series should only be used in strict ac- cordance to the specifications given in the instruction manual. The solid fertiliser broadcaster of the AXIS series are built according to their spec- ified use, therefore they should be exclusively used for the following purposes: for conventional agricultural use ...
  • Page 14 Intended use...

  • Page 15: User Instructions

    User instructions User instructions 2. 1 About this manual This operator’s manual is a part of the solid fertiliser broadcaster of the AXIS se- ries. The manual contains important directions for a safe, proper and efficient usage and maintenance of the solid fertiliser broadcaster. Attention to the given direc- tions will help to avoid hazards, to minimise maintenance costs and downtime, as well as to increase the reliability and the life of the machine.

  • Page 16: Depictions In The Text

    User instructions 2. 3 Depictions in the text 2.3.1 Directions and instructions Steps that the operator must carry out are shown as a numbered list. 1. Instruction for action step 1 2. Instruction for action step 2 Directions involving a single step are not numbered. The same applies to actions which do not have to be carried out in a particular sequence.

  • Page 17: Safety

    Safety Safety Introduction The chapter on safety contains basic safety instructions and safety regulations for working and operation in traffic when using the solid fertiliser broadcaster AXIS. Observance of the instructions given in this chapter is a prerequisite for ensuring safe handling and trouble free operation of the solid fertiliser broadcaster.
  • Page 18 Safety Warning severity level The risk level is determined through the signal word. The risk levels are classified as follows: n DANGER Type and source of danger This is a warning against an immediate threat to the health and life of persons.

  • Page 19: General Safety Information

    Safety General safety information The solid fertiliser broadcaster of the AXIS series is designed and built according to state of the art technology and recognised technical regulations. Nevertheless, operation and maintenance of the machine may pose a risk to the life and limb of the operator or other persons, as well as cause damage to the machine or other assets in the surrounding area.

  • Page 20: Accident Prevention

    Safety 3.4.3 Accident prevention Safety and accident prevention regulations are regulated by law according to each country. The company operating the machine is responsible for compliance to the regulations of the country of deployment. Please note the following: Never leave the solid fertiliser broadcaster operating without supervision. ...

  • Page 21: Inspection Before Startup

    Safety 3.5.3 Inspection before startup Before the first and every subsequent operation, thoroughly inspect the solid fer- tiliser broadcaster to make sure that it is safe to operate. Is all safety equipment on the solid fertiliser broadcaster installed and func- ...

  • Page 22: Hydraulics

    Safety Hydraulics The hydraulic system is under high pressure. Fluid escaping under high pressure can cause serious injuries and environmental damage. To avoid danger, please note the following: The maximum allowed operating pressure should never be exceeded.  Release the pressure from the hydraulic system before all maintenance ...

  • Page 23: Service And Maintenance

    Safety Service and maintenance During service and maintenance tasks, you have to take additional dangers into account which cannot occur during normal operation. Carry out the service and maintenance tasks carefully and with full concen-  tration. Always work with full awareness of the risks involved. 3.8.1 Maintenance personnel qualification Welding and work on the electrical and hydraulic systems must be carried out...

  • Page 24: Traffic Safety

    Safety Never clear blockages in the broadcaster hopper by hand or with the foot but  always use a suitable tool. To prevent blockages always use the safety guard when filling the hopper. Before cleaning the solid fertiliser broadcaster with water, steam or other ...

  • Page 25: Transport With The Solid Fertiliser Broadcaster

    Safety 3.9.2 Transport with the solid fertiliser broadcaster The handling and the steering and braking characteristics of the tractor change when the solid fertiliser broadcaster is attached to it. So it can happen that, for example, due to the excessive weight of the solid fertiliser broadcaster, the front axle of the tractor becomes unloaded, resulting in a decrease in tractor steering reliability.

  • Page 26: Protective Equipment Built Into The Machine

    Safety 3.10 Protective equipment built into the machine 3.10.1 Positioning of the protective equipment AXIS 20.1/30.1/40.1 Figure 3.1: Position of protection devices, warning and instruction notices and reflectors [1] White reflector in front [10] Protective grid in hopper [2] Nameplate...
  • Page 27 Safety AXIS 50.1 W Figure 3.2: Position of protection devices, warning and instruction notices and reflectors [1] White reflector in front [12] Instructions: protective grid lock [2] Nameplate [13] Instructions: eyelet in hopper [3] Serial number [14] Spreading disc cover [4] Warning: read operator's manual [15] Instructions: no climbing [5] Warning: material throw-out...

  • Page 28: Protective Device Functions

    Safety [1] Drive shaft cover Figure 3.3: Drive shaft 3.10.2 Protective device functions The protective devices protect your life and limb. Always operate the solid fertiliser broadcaster with effective protective equip-  ment. Do not use the deflector bracket to climb up on the machine. It is not designed ...

  • Page 29: Warning And Instruction Message Stickers

    Safety 3.11 Warning and instruction message stickers The solid fertiliser broadcaster of the AXIS series has various warning and in- struction messages affixed to it (for an illustration please see figure 3.1 figure 3.2). These warning and instruction messages are a part of the machine. They may neither be removed nor modified.

  • Page 30: Warning Stickers

    Safety 3.11.1 Warning stickers Read instruction manual and warning messages. Read and understand the instruction manual before operat- ing the machine. The operator's manual explains in detail how to operate the spreader and contains valuable information on operation, care and maintenance. Danger through ejection of material Risk of injury to the entire body through rapidly ejected spreading material...

  • Page 31: Instruction Stickers And Factory Plate

    Safety 3.11.2 Instruction stickers and factory plate Only for AXIS 50.1 W: Steps Climbing on the retracted steps is prohibited. 2056545 Only climb on the steps when it is extended. Only travel on the road with the steps retracted. Ring eyelets on the hopper The brackets used for the fastening of the lifting gear Climbing prohibited...

  • Page 32: Reflectors

    Safety Rated speed of PTO shaft (optional, gearbox at 750 r.p.m.) The rated speed of the PTO shaft is 750 U/min. Maximum loading capacity (depending on model) 2100 kg max. 2055654 3000 kg max. 2052173 4000 kg max. 2056096 Nameplate Landmaschinenfabrik GmbH D-76545 Sinzheim Typ:...

  • Page 33: Technical Data

    KUHN SA F-67706 Saverne Cedex Tel.: +33 (0)3 88 01 81 00 Fax.: +33 (0)3 88 01 81 01 Internet: www.kuhn.com 4.1.2 Versions Model AXIS 20.1 AXIS 30.1 AXIS 40.1 AXIS 50.1 W Function W Q K Spreading speed, depending ...

  • Page 34: Specifications Of Base Equipment

    Technical data 4.1.3 Specifications of base equipment Dimensions: Data AXIS AXIS AXIS AXIS AXIS AXIS 20.1 30.1 30.1 W 40.1 40.1 W 50.1 W Overall width 240 cm 240 cm 240 cm 240 cm 240 cm 290 cm Overall length 141.5 cm 141.5 cm 145,0 cm...

  • Page 35: Specifications Of Extensions And Extension Combinations

    Specifications of extensions and extension combinations Solid fertiliser broadcaster AXIS can be operated with different extensions and combinations of extensions. Depending on the feature package the capacity, di- mensions and weights may change. Extension combination AXIS 20.1 L603 L800 XL1103 Change in capacity...
  • Page 36 Technical data AXIS 30.1, AXIS 40.1 Extension combination L603 L800 L1500 XL1103 XL1300 XL1800 Change in capacity + 600 l + 800 l + 1500 l + 1100 l + 1300 l + 1800 l Change in fill height + 26 cm + 50 cm + 24 cm + 38 cm + 52 cm Extension size max 240 x 130 cm...

  • Page 37: List Of Available Optional Equipment

    Technical data 4. 2 List of available optional equipment NOTICE We recommend that you have the extra equipment fitted and mounted on the basic machine by your supplier or an authorised service centre . 4.2.1 Extensions The holding capacity of the spreader can be increased by extending the main hopper by an hopper extension.

  • Page 38: Telimat T 25, T 50

    A separate assembly manual is supplied with the Tele-Space universal drive shaft. 4.2.7 Universal drive shaft with radial ratchet brace (only for AXIS 20.1) The radial ratchet brace coupling limits the torque in case of overloading. 4.2.8 Auxiliary lighting The solid fertiliser broadcaster can be fitted with auxiliary lighting.

  • Page 39: Asr 25 Transport Wheels With Bracket

    4.2.11 Hydraulic remote controller FHZ 25 for GSE 25 (only for AXIS 20.1/30.1/40.1) This remote controller is used, from the tractor cab, to hydraulically swing the GSE 25 border spreading unit into position or to swing it from border spreading position to the both side spreading position.

  • Page 40: Spreading Vane Set Z14, Z16, Z18

    Technical data 4.2.15 Spreading vane set Z14, Z16, Z18 This set of spreading vanes is used for spreading snail bait. The snail bait spread- ing vane replaces the short spreading vane on the right and left spreading discs. Application Spreading disc S4 ...

  • Page 41: Axle Load Calculation

    Axle load calculation Axle load calculation Calculation of the total weight n CAUTION Overload danger Mounted units on the front or rear three-point linkage must not cause the approved total weight to be exceeded. The front axle of the tractor must always be loaded with at least 20 % of the unladen weight of the tractor.
  • Page 42 Axle load calculation You will need the following data for the calculation: Character Meaning Calculation [unit] [kg] Unladen weight of tractor. [kg] Front-axle load of the unladen tractor. [kg] Rear-axle load of the unladen tractor. [kg] Total weight of front-mounted unit or front bal- last.
  • Page 43 Axle load calculation Rear-mounted unit or front-rear combinations Calculation of minimum ballast at front G V min • • • • – 0 2 T --------------------------------------------------------------------------------------------- Vmin Enter the calculated minimum ballast requirement in the table. Front-mounted unit Calculation of the minimum ballast at rear G H min •...

  • Page 44: Axle Loads Table

    Axle load calculation If the rear-mounted unit (G ) is lighter than the minimum ballast at the rear (G ), the weight H min of the rear-mounted unit must be increased to at least the weight of the minimum rear ballast. Calculation of the actual total weight Enter the calculated actual and approved total weight as specified in the tractor operator's manual in the table.

  • Page 45: Transport Without Tractor

    Transport without tractor Transport without tractor General safety instructions Before transporting the solid fertiliser broadcaster observe the following instructions: The solid fertiliser broadcaster must only be transported without the tractor if  the hopper is empty. The operation must only be carried out by suitable, trained and expressly au- ...
  • Page 46 Transport without tractor...

  • Page 47: Instructions Regarding The Spreading Process

     Discharge residue Chapter B.10  Cleaning/maintenance Open metering slide  Unhitch spreader from tractor  Maintenance and lubrication Chapter C and AXIS-Main-  tenance 1. See the solid fertiliser broadcaster register (AXIS 20.1, AXIS 30.1/40.1 or AXIS 50.1 W)
  • Page 48 Instructions regarding the spreading process...

  • Page 49: Standard Operating Procedure (All Models)

    The standard equipment includes 1 solid fertiliser broadcaster of the AXIS series,  1 operator’s manual AXIS 20.1, AXIS 30.1, AXIS 40.1, AXIS 50.1 W  1 calibration chart (Paper or CD),  1 calibration kit comprising chute and calculator, ...

  • Page 50: Mounting The Drive Shaft On The Solid Fertiliser Broadcaster

    The drive shaft with shear pin attachment can only be mounted on the solid fertiliser broadcaster of the type AXIS 20.1. See „Mount universal drive shaft with shear bolt coupling on the AXIS 20.1.“ on page 8.3.1 Fitting and removing the drive shaft Attachment: 1.
  • Page 51 Standard operating procedure (all models) 5. Remove the spigot protec- tion and grease the trans- mission spigot. Mount the drive shaft onto the trans- mission spigot. Figure 8.2: Mount the drive shaft onto the transmission spigot 6. Tighten hexagonal screw and nut with size 17 wrench (max.
  • Page 52 Standard operating procedure (all models) 7. Slide drive shaft shield with hose clamp over the univer- sal drive shaft and place on the gearbox neck (do not tighten). 8. Turn the drive shaft shield to the locking position. Figure 8.4: Put the drive shaft shield back on 9.
  • Page 53 Standard operating procedure (all models) Instructions for removal: Remove the universal drive shaft in reverse order of attachment.  Do not use safety chain to suspend the universal drive shaft.  Store uncoupled universal drive shaft on the bracket.  Figure 8.6: Universal drive shaft in bracket...

  • Page 54: Attaching Solid Fertiliser Broadcaster To The Tractor

    Standard operating procedure (all models) 8. 4 Attaching solid fertiliser broadcaster to the tractor 8.4.1 Requirements n DANGER Danger from unsuitable tractor Use of an unsuitable tractor for the solid fertiliser broadcaster of the AXIS series can lead to the severest accidents during opera- tion and transport.

  • Page 55: Attachment

    Standard operating procedure (all models) 8.4.2 Attachment n DANGER Danger of being crushed between tractor and the solid fertiliser broadcaster Persons present between the tractor and the solid fertiliser broad- caster when the tractor is approaching or when the hydraulics are actuated are risking their lives.
  • Page 56 Standard operating procedure (all models) Mounting instructions: The machine can be connected to the tractor with class III linkage only with  class II clearance and the use of reducing sleeves. The bottom and top linkage pins must be locked with the locking pins or spring ...
  • Page 57 Standard operating procedure (all models) n CAUTION Material damage due to too long drive shaft When the solid fertiliser broadcaster is lifted up, the drive shaft halves can come into contact inside each other. This can cause damage to the drive shaft, transmission or the solid fertiliser broadcaster.

  • Page 58: Preset The Mounting Height

    Standard operating procedure (all models) 8. 5 Preset the mounting height 8.5.1 Safety n DANGER Danger of being crushed under falling spreader If the two halves of the upper steering arm are brought totally apart from each other by mistake, it can happen that the steering arm cannot compensate for the weight of the full load of fertiliser, resulting in the solid fertiliser broadcaster abruptly falling over or falling down backwards.

  • Page 59: Maximum Approved Hopper Mounting Height At Front (V) And Rear (H)

    The maximum approved hopper height depends on the following factors: Normal or late fertilisation.  Spreader equipment Maximum approved hopper mounting height during normal fertilisation during late fertilisation V [mm] H [mm] V [mm] H [mm] AXIS 20.1 1040 1040 1010 AXIS 30.1/AXIS 40.1 AXIS 50.1 W...

  • Page 60: Hopper Mounting Heights A And B As Per The Spreading Calibration Chart

    Standard operating procedure (all models) 8.5.3 Hopper mounting heights A and B as per the spreading calibration chart The hopper mounting heights in the calibration chart (A and B) are always meas- ured in the field from the top of the crop height to the bottom edge of the frame. NOTICE The values of A and B are taken from the calibration charts.
  • Page 61 Standard operating procedure (all models) Figure 8.9: Mounting position and height during normal fertilisation The following applies: AXIS20.1 AXIS 50.1 W AXIS30.1/ AXIS40.1 A + crop height ≤ V Max. 1040 mm Max. 990 mm B + crop height ≤ H Max.
  • Page 62 2. Compare the hopper heights A and B (plus the crop height) with the maxi- mum approved hopper mounting heights at the front (V) and rear (H). Figure 8.10: Mounting position and height during late fertilisation The following applies: AXIS 20.1 AXIS 50.1 W AXIS 30.1/AXIS 40.1 A + crop height ≤ V Max.
  • Page 63  steering arm. Figure 8.11: Solid fertiliser broadcaster mounted to the lower coupling point of the lower steering arm The following applies: AXIS 20.1 AXIS 50.1 W AXIS 30.1/AXIS 40.1 A + crop height ≤ V Max. 950 mm Max. 900 mm B + crop height ≤...

  • Page 64: Using The Spreading Calibration Chart

    Standard operating procedure (all models) 8. 6 Using the spreading calibration chart 8.6.1 Information on the calibration chart The values in the calibration chart have been determined using the solid fertiliser broadcaster testing rig. The fertilisers used have been procured from fertiliser manufacturers or from stor- age depots.
  • Page 65 Standard operating procedure (all models) Example of spreading during normal fertilisation Figure 8.12: Spreading during normal fertilisation Field spreading in normal fertilisation yields a symmetrical scatter pattern. If the spreader is correctly set (see information in the calibration charts), the fertiliser is spread evenly over the field.
  • Page 66 Standard operating procedure (all models) Example of border spreading during normal fertilisation (Optional equipment TELIMAT T 25, T 50): Figure 8.13: Border spreading in normal fertilisation During border spreading in normal fertilisation, almost no fertiliser goes beyond the field boundary. Underfertilisation at the field boundary must be accepted in this case.
  • Page 67 Standard operating procedure (all models) Example of boundary spreading during normal fertilisation (Optional equipment TELIMAT T 25, T 50): Figure 8.14: Boundary spreading in normal fertilisation Boundary spreading in normal fertilisation refers to a spreading technique in which a bit more fertiliser lands beyond the boundary of the field. Therefore, there is just a slight underfertilisation at the field boundary.
  • Page 68 Standard operating procedure (all models) Example of field spreading in late fertilisation Figure 8.15: Field spreading in late fertilisation Field spreading in late fertilisation yields a symmetrical spreading pattern. If the spreader is correctly set (see information in the calibration charts), the fertiliser is spread evenly over the field.
  • Page 69 Standard operating procedure (all models) Example of boundary spreading during late fertilisation (Optional equipment TELIMAT T 25, T 50): Figure 8.16: Border spreading in late fertilisation During border spreading in normal fertilisation, almost no fertiliser goes beyond the field boundary. Underfertilisation at the field boundary must be accepted in this case.
  • Page 70 Standard operating procedure (all models) Example of boundary spreading during normal fertilisation (Optional equipment TELIMAT T 25, T 50): Figure 8.17: Boundary spreading in late fertilisation Boundary spreading in normal fertilisation refers to a spreading technique in which a bit more fertiliser lands beyond the boundary of the field. Therefore, there is just a slight underfertilisation at the field boundary.

  • Page 71: Spreading At The Headland

    Standard operating procedure (all models) 8. 7 Spreading at the headland For proper spreading at headlands, it is very important to have precise tramlining. Border spreading Spreading at the field boundary with the remote-controlled TELIMAT border spreading unit: Figure 8.18: Border spreading [T] Headland tramline [X] Working width Headland tramlining [T] should be laid at a distance of half of the working...
  • Page 72 Standard operating procedure (all models) Normal spreading in/out of the headland tramlining When continuing spreading in the field after spreading from the headland tram- line, please note the following: Move the border spreading unit TELIMAT out of the spreading area. ...

  • Page 73: Calibration Of The Border Spreading Unit Gse (Optional Equipment)

    8. 8 Calibration of the border spreading unit GSE (optional equipment) (only for AXIS 20.1, AXIS 30.1, AXIS 40.1) The border spreading unit is used for limiting the spreading width (either towards the right or left) in the range between approx. 0.5 m and 2 m from the middle of the tractor track towards the outer field boundary.

  • Page 74: Calibration Of The Telimat T 25, T 50 (Optional Equipment)

    Standard operating procedure (all models) Correcting the spreading range The specifications in the provided assembly manual are standard values. If there are deviations in fertiliser quality it may be necessary to correct the setting. To decrease the spreading distance, move towards the spreading disc. ...
  • Page 75 Standard operating procedure (all models) Figure 8.21: Calibrating the TELIMAT A1 Adjustment nut for alphabetic scale A2 Alphabetic scale for coarse adjustment B1 Adjustment nut for numeric scale B2 Numeric scale for fine adjustment Coarse adjustment (alphabetic scale): The complete TELIMAT housing can be rotated in tracks around the spreading disc pivot (alphabetic scale H to Z).

  • Page 76: Correcting The Spreading Distance

    Standard operating procedure (all models) 8.9.2 Correcting the spreading distance The values in the calibration chart are standard values. If there are deviations in fertiliser quality it may be necessary to correct the setting. With minor deviations it is generally sufficient to modify the guiding plate setting. To decrease the spreading distance relative to the calibration chart setting: ...
  • Page 77 Standard operating procedure (all models) NOTICE When the TELIMAT is in the lower position (boundary spreading), leakage in older control units may result in the TELIMAT moving away from the end posi- tion. Therefore, please return the TELIMAT to the end position at regular inter- vals to prevent spreading errors.

  • Page 78: Adjustments For Unlisted Fertiliser Types

    Standard operating procedure (all models) 8. 10 Adjustments for unlisted fertiliser types The settings for fertiliser types not listed in the calibration charts can be calculated with the practice test kit (optional). NOTICE See also the supplementary manual for the practice test kit to calculate settings for unlisted fertiliser types.

  • Page 79: Running One Pass

    Standard operating procedure (all models) 8.10.2 Running one pass Layout NOTICE We recommend the layout plan up to a spreading width of 24 m. A layout plan for larger working widths is included with the practice test kit. Length of testing area: 60 - 70 m ...
  • Page 80 Standard operating procedure (all models) Figure 8.24: Layout of the catch trays Set the trays horizontally. Slanted trays may cause measurement errors  (figure 8.24). Carry out a calibration test (see chapter B.6 for each solid fertiliser broadcast-  er model). Right and left hand side metering slides should be adjusted and set (see ...
  • Page 81 Standard operating procedure (all models) Evaluate the results and correct if necessary: Collect the contents of the trays and pour them into the measuring pipe from  the left. The quality of the cross-distribution can be easily read from the fill level of the ...

  • Page 82: Running Three Passes

    Standard operating procedure (all models) 8.10.3 Running three passes Layout NOTICE We recommend the layout plan up to a spreading width of 24 m. A layout plan for larger working widths is included with the practice test kit. Testing area width: 3 x track width ...
  • Page 83 Standard operating procedure (all models) Figure 8.27: Layout of the catch trays Set the trays horizontally. Slanted trays may cause measurement errors  (figure 8.27). Conduct a calibration test (see chapter B.6 for each solid fertiliser broadcast-  er model). Right and left hand side metering slides should be adjusted and set (see ...
  • Page 84 Standard operating procedure (all models) Evaluate the results and correct if necessary: Collect the contents of the trays and pour them into the measuring pipe from  the left. The quality of the cross-distribution can be easily read from the fill level of the ...

  • Page 85: A Commissioning

    The universal drive shaft with shear bolt coupling can only be mounted on the solid fertiliser broadcaster of the model type AXIS 20.1. In case you want to mount a drive shaft or a Tele-Space drive shaft with radial pin coupling please proceed as described in chapter 8.
  • Page 86 Commissioning 6. Remove lubricating nipples Figure 2: Remove lubricating nipples 7. Remove the spigot protec- tion and grease the trans- mission spigot. 8. Mount the drive shaft onto the transmission spigot. 9. Insert a hexagonal bolt through the shaft coupling and transmission spigot.
  • Page 87 Commissioning 11. Tighten lubricating nipples. Figure 5: Tighten lubricating nipples 12. Slide drive shaft shield with hose clamp over the univer- sal drive shaft and place on the gearbox neck (do not tighten). 13. Turn the drive shaft shield to the locking position.

  • Page 88: Demounting The Drive Shaft

    Commissioning A.1.2 Demounting the drive shaft Notes: Remove the universal drive shaft in reverse order of attachment.  Do not use safety chain to suspend the universal drive shaft.  Store uncoupled universal  drive shaft on the bracket. Figure 8: Universal drive shaft in bracket...

  • Page 89: Connecting The Slide Feed Controls

    Commissioning Connecting the slide feed controls A.2.1 Connecting hydraulic slide feed controls: AXIS 20.1, versions K + D Function The opening slide is actuated separately by two hydraulic cylinders. The hydrau- lic cylinders are connected to the slide actuator on the tractor by the hydraulic hoses.
  • Page 90 Commissioning Function The opening slide is actuated separately by two hydraulic cylinders. The hydrau- lic cylinders are connected to the slide feeder on the tractor by hydraulic hoses. When using the two-way unit, the hydraulic pipes between the hydraulic cylinders and the slide control are, in addition, sleeved with a protective hose in order to avoid injury to the operator caused by hydraulic oil.

  • Page 91: Connecting The Electric Slide Actuator Controls: Axis 20.1, Version R

    This prevents automatic opening of the metering slide caused by leaks in the valves in the tractor hydraulics. A.2.3 Connecting the electric slide actuator controls: AXIS 20.1, version R NOTICE The electric slide actuator is described in a separate operator's manual for the...

  • Page 92: Filling Up The Solid Fertiliser Broadcaster

    Commissioning Filling up the solid fertiliser broadcaster n DANGER Danger from running engine Working on the solid fertiliser broadcaster with the engine running can lead to serious injuries caused by mechanical components or escaping fertiliser. Never fill the solid fertiliser broadcaster with the tractor engine run- ning.
  • Page 93 Commissioning Fill level scale A fill level scale is installed in the hopper to monitor the filling level. The scale can be used to estimate how long spreading can continue until the hop- per must be refilled. Figure 10: Fill level scale [1] Fill level scale (in litres) [2] Protective grid in hopper...

  • Page 94: B Spreading Operation

    Spreading Operation Spreading Operation Safety n DANGER Danger from running engine Working on the solid fertiliser broadcaster with the engine running can lead to serious injuries caused by mechanical components or escaping fertiliser. Wait until all rotating parts have come to a complete stop before making any adjustments.

  • Page 95: Using The Calibration Charts

    8. 7: Spreading at the headland, page Setting the application rate NOTICE The solid fertiliser broadcaster AXIS 20.1 Q is fitted with an electric slide actua- tor for the setting the spreading volume. The electric slide actuator is described in a separate operator's manual for the electronic control system.
  • Page 96 Spreading Operation 1. Close metering slide. 2. Determine the position for the scale setting in the calibration charts or based on the calibration test. 3. Release the retaining screw [2] at the lower end of the scale plate [3]. 4. Move the pointer [1] of the stop to the determined position. 5.

  • Page 97: Setting The Working Width

    Spreading Operation Setting the working width B.5.1 Choosing the correct spreading disc Various spreading discs are available for implementation of the working width de- pending on the fertiliser type. Spreading disc Working width type: 12-18 m 18-28 m There are two different, permanently installed vanes on every spreading disc. The vanes are marked according to their model.

  • Page 98: Removing And Mounting Spreading Discs

    Spreading Operation B.5.2 Removing and mounting spreading discs n DANGER Danger from running engine Working on the solid fertiliser broadcaster with the engine running can lead to serious injuries caused by mechanical components or escaping fertiliser. Never remove or mount the spreading discs with the tractor engine running or the PTO shaft rotating.
  • Page 99 Spreading Operation Proceed for both sides (left and right) as follows. 1. Take the adjustment lever out of the clamp. 2. Use the adjustment lever to release the cap nuts on the spreading disc. Remove the spreading disc from its hub. Figure 14: Release cap nuts 3.
  • Page 100 Spreading Operation Fitting the spreading discs Requirements: PTO shaft and engine of the tractor are switched off and locked to prevent ac-  cidental starting. Mount the left spreading disc on the left side of direction of travel and the right spreading disc on the right side of direction of travel.

  • Page 101: Set Drop Point

    Spreading Operation B.5.3 Set drop point With the selection of the spreading vane type the operator specifies a particular range for the working width. Changing the drop point sets the working width and adjusts it for various types of fertilisers. The fertiliser drop point is set using the top scale.

  • Page 102: Calibration Test

    The calibration test must be conducted (with engaged PTO shaft) at a standstill or during travel over a test section. NOTICE The solid fertiliser broadcaster AXIS 20.1 Q is tested for calibration using the electronic control system. The calibration test is described in a separate operator's manual for the elec- tronic control system.
  • Page 103 Spreading Operation The exact ground speed can also be calculated by the following formula: Ground speed (km/h) time over 100 m Example: You need 45 seconds for 100 m: = 8 km/h 45 s Determine nominal output volume per minute To calculate the nominal output volume per minute you will require: the exact ground speed, ...
  • Page 104 Spreading Operation Figure 18: Scale for calculation of the nominal output volume per minute Calculation with formula The nominal output volume per minute can also be calculated with the following formula: Ground speed Working Application Nominal output (km/h) width (m) rate (kg/ha) volume (kg/min) Calculation for example:...

  • Page 105: Running Calibration Test

    Spreading Operation B.6.2 Running calibration test n WARNING Risk of injury due to chemicals Discharged fertiliser may cause injuries to eyes and nasal mucous membrane.  Wear safety goggles during the calibration test.  Direct all persons out of the danger zone of the solid ferti- liser broadcaster Requirements: The metering slides are closed.
  • Page 106 Spreading Operation Running the test (example on left side of spreader): NOTICE The calibration test should be carried out on only one side of the solid fertiliser broadcaster. For safety reasons, however, both spreading discs must be re- moved. 1. Use the adjustment lever to loosen the cap nuts on the spreading discs.
  • Page 107 Spreading Operation n WARNING Risk of injury from rotating machine components Contact with rotating machine components (universal drive shaft, hubs) may cause bruises, abrasions and crush injuries. Body parts or objects may be caught and pulled in.  When the machine is running keep clear of the rotating hubs.
  • Page 108 Spreading Operation Calculation with formula The position of the output rate stop can also be calculated with the following for- mula: Nominal out- New position Position of the stop during current test x put volume of the output rate stop Actual output volume during the current test 10.

  • Page 109: Check Mounting Height

    Spreading Operation 12. Carefully position cap nut (do not tilt). 13. Tighten the nut manually with 25 Nm (hand-tight). Do not use the adjustment lever. Figure 23: Screw on cap nuts NOTICE The cap nuts have an internal catching mechanism that prevents them from coming loose.

  • Page 110: Faults And Possible Causes

    Spreading Operation Faults and possible causes n WARNING Risk of injury and accident from missing or unprofessional troubleshooting. Missing or unprofessional troubleshooting can lead to uncalcula- ble risks with negative effects to man, machine and the environ- ment.  Have any faults corrected immediately. ...
  • Page 111 Spreading Operation Fault Possible cause/action Spreader feeds more on one side Fertiliser bridging above the agitator Hopper empties unevenly during Remove fertiliser until the height of the protective grid  normal spreading. on the affected side. Break up accumulated fertiliser with a wooden stick ...
  • Page 112 Spreading Operation Fault Possible cause/action Metering slide does not open Metering slides do not move easily. Regularly check  nuts and screws for tight fit and tighten them, if necessary. Check tension spring.  The reducing plate on the hose connection of the fe- ...

  • Page 113: Discharging Residue

    Spreading Operation B.10 Discharging residue n WARNING Risk of injury from rotating machine components Contact with rotating machine components (universal drive shaft, hubs) may cause bruises, abrasions and crushing inju- ries. Body parts or objects may be caught and pulled in. ...

  • Page 114: Decoupling And Parking The Solid Fertiliser Broadcaster

    Spreading Operation B.11 Decoupling and parking the solid fertiliser broadcaster The solid fertiliser broadcaster can be securely parked on the frame or the prop wheels (special accessories). n DANGER Danger of being crushed between tractor and the solid fertiliser broadcaster Persons between the tractor and solid fertiliser broadcaster while parking and uncoupling are risking their lives.
  • Page 115 Spreading Operation 1. Close the metering slide hydraulically. 2. Set the retaining screw to the highest scale value. 3. Open metering slides 4. Uncouple the hydraulic hoses.  The return springs are de-tensioned. n WARNING Danger of crushing and shearing through uncoupled solid fertiliser broadcaster If the retaining screw (slide actuation K and R) is released while the returning springs are under tension and there is air...

  • Page 116: C Maintenance And Repair

    Maintenance and repair Maintenance and repair Safety NOTICE Please note the warnings in chapter 3: Safety, page Please note in particular the instructions given in section 3.8: Service and maintenance, page Maintenance and repair work involves additional hazards that do not occur during operation of the machine.

  • Page 117: Adjusting The Metering Slide

    Maintenance and repair Adjusting the metering slide Check that the metering slides open evenly before every working season and during the season if necessary. n WARNING Danger of crushing and shearing! Power-operated components (adjustment lever, metering slide) may crush and shear when working on them. Pay attention to the shear points of the metering outlet and slides during all adjustment work.
  • Page 118 Maintenance and repair To adjust: The metering slide is in the position of step 2 (lightly pressed against the pin). 3. Slacken the retaining screws on the bottom scale of the scale plate. Figure 27: Metering slide adjustment scale 4. Adjust the scale in a way that the scale value 85 lies exactly under the display pointer.

  • Page 119: Adjusting The Fertiliser Drop Point

    Maintenance and repair Adjusting the fertiliser drop point Changing the drop point sets the working width and adjusts it for various types of fertilisers. Check the setting of the drop point at the start of each season and also during the season if uneven spreading is noticed.
  • Page 120 Maintenance and repair Adjustment 5. Release the adjustment plate under the "drop point indicator button" (2 self locking nuts). Figure 29: Release the adjustment plate for drop point 6. Turn the adjustment centre until the triangular mark lines up with the taut string.

  • Page 121: A Commissioning

    Commissioning AXIS 30.1, AXIS 40.1 Commissioning Connecting the slide feed controls A.1.1 Connecting hydraulic slide feed controls: AXIS 30.1/40.1, versions K + D Function The opening slide is actuated separately by two hydraulic cylinders. The hydrau- lic cylinders are connected to the slide actuator on the tractor by the hydraulic hoses.
  • Page 122 Commissioning Function The opening slide is actuated separately by two hydraulic cylinders. The hydrau- lic cylinders are connected to the slide actuator on the tractor by the hydraulic hoses. When using the two-way unit, the hydraulic pipes between the hydraulic cylinders and the slide control are, in addition, sleeved with a protective hose in order to avoid injury to the operator caused by hydraulic oil.

  • Page 123: Versions Q + W

    Commissioning Attachment 1. Depressurise hydraulic system. 2. Remove the pipes from the brackets attached to the frame of the solid fertilis- er broadcaster. 3. Insert pipes into corresponding couplings on the tractor. NOTICE Version R Before extended road travel or during filling, close the two ball-cocks on the two-way-unit.

  • Page 124: A.2 Filling Up The Solid Fertiliser Broadcaster

    Commissioning Filling up the solid fertiliser broadcaster n DANGER Danger from running engine Working on the solid fertiliser broadcaster with the engine running can lead to serious injuries caused by mechanical components or escaping fertiliser. Never fill the solid fertiliser broadcaster with the tractor engine run- ning.
  • Page 125 Commissioning Instructions for filling the solid fertiliser broadcaster: Close the metering slide and if necessary, also the ball cocks  (versions K + R). Fill up the solid fertiliser broadcaster only when it is mounted on the tractor.  Make sure that the tractor is standing on flat, firm ground. Secure the tractor to prevent movement.

  • Page 126: B Spreading Operation

    Spreading Operation Spreading Operation Safety n DANGER Danger from running engine Working on the solid fertiliser broadcaster with the engine running can lead to serious injuries caused by mechanical components or escaping fertiliser. Wait until all rotating parts have come to a complete stop before making any adjustments.

  • Page 127: B.2 Using The Calibration Charts

    Spreading Operation Using the calibration charts NOTICE Please note chapter 8. 6: Using the spreading calibration chart, page Spreading at the headland NOTICE Please note chapter 8. 7: Spreading at the headland, page Setting the application rate NOTICE The solid fertiliser broadcaster AXIS 30.1 W, AXIS 30.1 Q, AXIS 40.1 W an AXIS 40.1 Q are equipped with an electronic slide control for setting the appli- cation rate.
  • Page 128 Spreading Operation 1. Close metering slide. 2. Determine the position for the scale setting in the calibration charts or based on the calibration test. 3. Release the retaining screw [2] on the bottom scale of the scale plate [3]. 4. Move the pointer [1] of the stop to the determined position. 5.

  • Page 129: B.5 Setting The Working Width

    Spreading Operation Setting the working width B.5.1 Choosing the correct spreading disc Various spreading discs are available for implementation of the working width de- pending on the fertiliser type. Spreading disc Working Applicable in type: width AXIS AXIS AXIS AXIS 30.1 30.1 W 40.1...

  • Page 130: B.5.2 Removing And Mounting Spreading Discs

    Spreading Operation B.5.2 Removing and mounting spreading discs n DANGER Danger from running engine Working on the solid fertiliser broadcaster with the engine running can lead to serious injuries caused by mechanical components or escaping fertiliser. Never remove or mount the spreading discs with the tractor engine running or the PTO shaft rotating.
  • Page 131 Spreading Operation Proceed for both sides (left and right) as follows. 1. Take the adjustment lever out of the clamp. 2. Use the adjustment lever to release the cap nuts on the spreading disc. Remove the spreading disc from its hub. Figure 6: Release cap nuts 3.
  • Page 132 Spreading Operation Fitting the spreading discs Requirements: PTO shaft and engine of the tractor are switched off and locked to prevent ac-  cidental starting. Mount the left spreading disc on the left side of direction of travel and the right spreading disc on the right side of direction of travel.

  • Page 133: Setting The Fertiliser Drop Point

    Spreading Operation B.5.3 Setting the fertiliser drop point With the selection of the spreading disc model the operator specifies a particular range for the working width. Changing the drop point sets the working width and adjusts it for various types of fertilisers. The fertiliser drop point is set above the top of the scale.

  • Page 134: Calibration Test

    Spreading Operation Calibration test For precise control of the discharge amount we recommend running a new cali- bration test every time you change fertiliser types. Run the calibration test: Before spreading for the first time.  If the fertiliser quality has changed greatly (moisture, high dust content, ...
  • Page 135 Spreading Operation The exact ground speed can also be calculated by the following formula: Ground speed (km/h) time over 100 m Example: You need 45 seconds for 100 m: = 8 km/h 45 s Determine nominal output volume per minute To calculate the nominal output volume per minute you will require: the exact ground speed, ...
  • Page 136 Spreading Operation Figure 10: Scale for calculation of the nominal output volume per minute Calculation with formula The nominal output volume per minute can also be calculated with the following formula: Ground speed Working Application Nominal output (km/h) width (m) rate (kg/ha) volume (kg/min) Calculation for example:...

  • Page 137: Running Calibration Test

    Spreading Operation B.6.2 Running calibration test n WARNING Risk of injury due to chemicals Discharged fertiliser may cause injuries to eyes and nasal mucous membrane.  Wear safety goggles during the calibration test.  Direct all persons out of the danger zone of the solid ferti- liser broadcaster before the calibration test.
  • Page 138 Spreading Operation Figure 11: Calibration test chute [1] Position of calibration test chute Running the test (example on left side of spreader): NOTICE The calibration test should be carried out on only one side of the solid fertiliser broadcaster. For safety reasons however both spreading discs must be re- moved.
  • Page 139 Spreading Operation Symbol: 2. Set the drop point to 0. Figure 13: Attach calibration test chute 3. Attach the calibration test chute under the left outlet viewed in the direction of travel. 4. Set the metering slide stop to the scale value specified in the calibration charts.
  • Page 140 Spreading Operation 5. Place the collecting contain- er under the left outlet. Figure 14: Running calibration test 6. Start the tractor. Set the PTO speed as specified in the calibration charts. 7. Open (from the tractor seat) the left metering slide for the previously specified calibration test time.
  • Page 141 Spreading Operation 10. End calibration test. Disengage PTO shaft and switch off tractor engine and lock to prevent unauthorised starting. 11. Mount the spreading discs. Make sure that the left and right spreading discs are not reversed. NOTICE The pins on the spreading disc holders have different positions on the left and right.

  • Page 142: Check Mounting Height

    Spreading Operation NOTICE The cap nuts have an internal catching mechanism that prevents them from coming loose. The stop must be felt when tightening the nut. Otherwise the cap nut is worn and must be replaced. 14. Check that there is a clearance between the spreading vanes and the outlet by turning the spreading discs manually.

  • Page 143: Faults And Possible Causes

    Spreading Operation Faults and possible causes n WARNING Risk of injury and accident from missing or inadequate trou- bleshooting. Delayed or unprofessional troubleshooting can lead to uncalcula- ble risks with negative effects to man, machine and the environ- ment.  Have any faults corrected immediately. ...
  • Page 144 Spreading Operation Fault Possible cause/action Spreader feeds more on one side Fertiliser bridging above the agitator Hopper empties unevenly during Remove fertiliser to the height of the protective grid on  normal spreading. the affected side. Break up accumulated fertiliser with a wooden stick ...
  • Page 145 Spreading Operation Fault Possible cause/action Metering slide does not open Metering slides do not move easily. Regularly check  slides, nuts and screws for tight fit and tighten them, if necessary. Check tension spring.  The reducing plate on the hose connection of the female ...

  • Page 146: Discharging Residue

    Spreading Operation B.10 Discharging residue n WARNING Risk of injury from rotating machine components Contact with rotating machine components (universal drive shaft, hubs) may cause bruises, abrasions and crushing injuries. Body parts or objects may be caught and pulled in. ...

  • Page 147: Decoupling And Parking Thesolid Fertiliser Broadcaster

    Spreading Operation B.11 Decoupling and parking thesolid fertiliser broadcaster The solid fertiliser broadcaster can be securely parked on the frame or the prop wheels (optional accessories). n DANGER Danger of being crushed between tractor and the solid fertiliser broadcaster Persons between the tractor and solid fertiliser broadcaster while parking and uncoupling are risking their lives.
  • Page 148 Spreading Operation n WARNING Danger of crushing and shearing through uncoupled solid fertiliser broadcaster If the retaining screw (slide feeds K and R) is released while the returning springs are under tension and there is air in the hydraulic pipe, the stop lever can snap back unexpectedly and forcefully against the end of the outlet.

  • Page 149: C Maintenance And Repair

    Maintenance and repair Maintenance and repair Safety NOTICE Please note the warnings in chapter 3: Safety, page Please note in particular the instructions given in section 3.8: Service and maintenance, page Maintenance and repair work involves additional hazards that do not occur during operation of the machine.

  • Page 150: C.2 Weight Spreader Lubrication

    Maintenance and repair Weight spreader lubrication Figure 17: Weight spreader lubrication point Check the screw connections in the weighing cell The solid fertiliser broadcaster comes with 2 weighing cells, which are mounted with 2 bolted connections per cell. The tie rod has one bolted connection. Check the bolted connections for the weighing cells and the tie rod for tightness on both sides of the solid fertiliser broadcaster: before every spreading season...
  • Page 151 Maintenance and repair 2. Tighten the bolted connec- tion with a torque wrench (torque = 300 Nm). Figure 19: Fasten the tie rod (in the rear of the travelling direction under the intermediate roof) NOTICE After tightening of the bolted connections with the torque wrench, the weighing cells must be tared anew.

  • Page 152: C.4 Metering Slide Adjustment

    Maintenance and repair Metering slide adjustment Check that the metering slides open evenly before every working season and also during the season, if necessary. n WARNING Danger of crushing and shearing! Power-operated components (adjustment lever, metering slide) may crush and shear when working on them. Pay attention to the shear points of the metering outlet and slides during all adjustment work.
  • Page 153 Maintenance and repair Adjustment: The metering slide is in the position of step 2 (lightly pressed against the pin). 3. Release the retaining screws on the scale of the lower scale plate. Figure 21: Metering slide adjustment scale 4. Adjust the scale in a way that the scale value 85 lies exactly under the display pointer.

  • Page 154: C.5 Fertiliser Drop Point Adjustment

    Maintenance and repair Fertiliser drop point adjustment Changing the drop point sets the working width and adjusts it for various types of fertilisers. Check the setting of the drop point at the start of each season and also during the season if uneven spreading is noticed.
  • Page 155 Maintenance and repair Adjustment: 5. Slacken the adjustment plate under the "drop point indicator button" (2 self locking nuts). Figure 23: Release the adjustment plate for drop point 6. Turn the adjustment centre until the triangular mark lines up with the taut string.
  • Page 156 Maintenance and repair...

  • Page 157: A Commissioning

    Commissioning AXIS 50.1 W Commissioning Connecting electric slide feed actuator NOTICE An electric slide feed actuator is connected to the solid fertiliser broadcaster AXIS 50.1 W. The electric slide actuator is described in a separate operator's manual for the electronic control system. This operator 's manual is part of the electronic con- trol system.
  • Page 158 Commissioning Instructions for filling the solid fertiliser broadcaster: Park the solid fertiliser broadcaster on a smooth, solid surface only.  Fill up the solid fertiliser broadcaster only when it it mounted on the tractor.  Make sure that the tractor is standing on flat, firm ground. Secure the tractor to prevent movement.

  • Page 159: B Spreading Operation

    Spreading operation Spreading operation Safety n DANGER Danger from running engine Working on the solid fertiliser broadcaster with the engine running can lead to serious injuries caused by mechanical components or escaping fertiliser. Wait until all rotating parts have come to a complete stop before making any adjustments.

  • Page 160: B.4 Setting The Application Rate

    Spreading operation Setting the application rate NOTICE The solid fertiliser broadcaster AXIS 50.1 W has an electric slide feed actuator for adjusting the application rate. The electric slide actuator is described in a separate operator's manual for the electronic control system. This operator 's manual is part of the electronic con- trol system.

  • Page 161: B.5 Setting The Working Width

    Spreading operation Setting the working width B.5.1 Choosing the correct spreading disc Various spreading discs are available for implementation of the working width de- pending on the fertiliser type. Spreading disc type Working width 18-28 m 24-36 m 30-42 m 32-48 m 42-50 m There are two different, permanently installed vanes on every spreading disc.

  • Page 162: B.5.2 Removing And Mounting Spreading Discs

    Spreading operation B.5.2 Removing and mounting spreading discs n DANGER Danger from running engine Working on the solid fertiliser broadcaster with the engine running can lead to serious injuries caused by mechanical components or escaping fertiliser. Never remove or mount the spreading discs with the tractor engine running or the PTO shaft rotating.
  • Page 163 Spreading operation Proceed for both sides (left and right) as follows. 1. Take the adjustment lever out of the clamp. 2. Use the adjustment lever to release the cap nuts on the spreading discs. Remove the spreading disc from its hub.
  • Page 164 Spreading operation Fitting the spreading discs Requirements: PTO shaft and engine of the tractor are switched off and locked to prevent ac-  cidental starting. Mount the left spreading disc on the left side of direction of travel and the right spreading disc on the right side of direction of travel.

  • Page 165: B.5.3 Setting The Fertiliser Drop Point

    Spreading operation B.5.3 Setting the fertiliser drop point NOTICE The solid fertiliser broadcaster AXIS 50.1 W is equipped with an electronic drop point adjustment. The electronic slide feed actuator adjustment is described in a separate opera- tor's manual for the electronic control system. This operator's manual is part of the electronic control system.

  • Page 166: B.6 Calibration Test

    Spreading operation Calibration test For precise control of the discharge amount we recommend running a new cali- bration test every time you change fertiliser types. Run the calibration test: Before spreading for the first time.  If the fertiliser quality has changed greatly (moisture, high dust content, ...

  • Page 167: B.6.1 Running Calibration Test

    Spreading operation B.6.1 Running calibration test n WARNING Risk of injury due to chemicals Discharged fertiliser may cause injuries to eyes and nasal mucous membranes.  Wear safety goggles during the calibration test.  Direct all persons out of the danger zone of the solid ferti- liser broadcaster before the calibration test.
  • Page 168 Spreading operation Running the test (example on left side of spreader): NOTICE The calibration test should be carried out on only one side of the solid fertiliser broadcaster. For safety reasons however both spreading discs must be re- moved. 1. Use the adjustment lever to release the cap nuts on the spreading discs.
  • Page 169 Spreading operation n WARNING Risk of injury from rotating machine components Contact with rotating machine components (universal drive shaft, hubs) may cause bruises, abrasions and crushing injuries. Body parts or objects may be caught and pulled in.  When the machine is running keep clear of the rotating hubs.

  • Page 170: B.7 Check Mounting Height

    Spreading operation 8. Carefully position cap nut (do not tilt). 9. Tighten the nut manually with 25 Nm (hand-tight). Do not use the adjustment le- ver. Figure 11: Screw on cap nuts NOTICE The cap nuts have an internal catching mechanism that prevents them from coming loose.

  • Page 171: B.9 Faults And Possible Causes

    Spreading operation Faults and possible causes n WARNING Risk of injury and accident from missing or inadequate trou- bleshooting. Delayed or unprofessional troubleshooting can lead to uncalcula- ble risks with negative effects to man, machine and the environ- ment.  Have any faults corrected immediately. ...
  • Page 172 Spreading operation Fault Possible cause/action Spreader feeds more on one side Fertiliser bridging above the agitator Hopper empties unevenly during Remove fertiliser to the height of the protective grid on  normal spreading. the affected side. Break up accumulated fertiliser with a wooden stick ...
  • Page 173 Spreading operation Fault Possible cause/action Agitator does not operate Check agitator drive See 9.8: Checking agitator drive,  page 190. Blockage of metering outlets by: Clear blockages. Proceed as follows:  fertiliser clumps, damp fertiliser, 1. Park tractor, remove ignition key miscellaneous impurities (leaves, 2.

  • Page 174: B.10 Discharging Residue

    Spreading operation B.10 Discharging residue n WARNING Risk of injury from rotating machine components Contact with rotating machine components (universal drive shaft, hubs) may cause bruises, abrasions and crushing injuries. Body parts or objects may be caught and pulled in. ...

  • Page 175: B.11 Decoupling And Parking Thesolid Fertiliser Broadcaster

    Spreading operation B.11 Decoupling and parking thesolid fertiliser broadcaster. The solid fertiliser broadcaster can be securely parked on the frame or the prop wheels (optional accessory). n DANGER Danger of being crushed between tractor and the solid ferti- liser broadcaster Persons between the tractor and solid fertiliser broadcaster while parking and uncoupling are risking their lives.

  • Page 176: C Maintenance And Repair

    Maintenance and repair Maintenance and repair Safety NOTICE Please note the warnings in chapter 3: Safety, page Please note in particular the instructions given in section 3.8: Service and maintenance, page Maintenance and repair work involves additional hazards that do not occur during operation of the machine.

  • Page 177: Using The Steps

    Maintenance and repair Using the steps C.2.1 Safety Always keep in mind that troubleshooting involves additional hazards in case you are climbing into the hopper. Use the steps with extra care. Work very carefully and with awareness of danger. Observe the following instructions in particular: Turn tractor motor off and wait till all moving parts have stopped moving.

  • Page 178: Folding In The Step

    Maintenance and repair Please follow the following instructions for folding out of steps. 1. Lift the steps at the bottom and fold them out. 2. Lock them into open position. Figure 13: Folding out steps C.2.3 Folding in the step Before every trip and during spreading operation: Folding in the steps.

  • Page 179: Weight Spreader Lubrication

    Maintenance and repair Weight spreader lubrication Figure 15: Weight spreader lubrication point [1] Lubrication point (2x) [2] Dirt deflector at the front in direction of travel [3] Lower coupling point for weight spreader Check the bolted connections in the weighing cell The solid fertiliser broadcaster comes with 2 weighing cells, which are mounted with 2 bolted connections per cell.
  • Page 180 Maintenance and repair 2. Tighten the bolted connec- tion [1] with a torque wrench (torque = 300 Nm). Figure 17: Fasten the tie rod NOTICE After tightening the bolted connections with the torque wrench, the weighing cells must be tared anew. Please follow the instructions in the chapter "Taring the scales“...

  • Page 181: Metering Slide Adjustment

    Maintenance and repair Metering slide adjustment Check that the metering slides open evenly before every working season and during the season if necessary. n WARNING Danger of crushing and shearing! Power-operated components (adjustment lever, metering slide) may crush and shear when working on them. Pay attention to the shear points of the metering outlet and slides during all adjustment work.
  • Page 182 Maintenance and repair Adjustment: The metering slide is in the position from work step 2. 3. Unfasten the fixing screws for the scale. Figure 19: Scale fixing screws 4. Move the entire scale so scale value 85 is exactly at the display pointer. Tighten the scale again.

  • Page 183: Fertiliser Drop Point

    Maintenance and repair Fertiliser drop point Changing the drop point sets the working width and adjusts it for various types of fertilisers. Check the setting of the drop point at the start of every season and also during the season if uneven spreading is noticed. n WARNING Danger of crushing and shearing! There is a risk of crushing and shearing when working on power-...
  • Page 184 Maintenance and repair Checking the standard setting of the toothed segments 1. Remove the protection devices from the setting unit (5) by undoing the 2 screws. 2. There are markings on the underside of the toothed segments.  These must coincide (see figure 22 figure 23).
  • Page 185 Maintenance and repair Disengaging the actuator for the drop point adjustment Remove the pin.  Figure 24: Disengage actuator Standard setting of the inner yoke NOTICE The inner and outer yokes must have the same setting on both sides. Proceed as described below for both sides.
  • Page 186 Maintenance and repair Standard setting of the outer yoke 1. Disengage the outer yoke at the left and right adjustment centres. 2. Screw the yoke (1) in until the threaded rod rests on the inner edge of the yoke. 3. Screw the yoke out again by 2 turns.
  • Page 187 Maintenance and repair 7. Attach a suitably thin string at the rear in the direction of travel to the lower sides of the left and right adjustment centres as shown, and tau- ten it. Figure 30: Attaching the string to the adjust- ment centre 8.
  • Page 188 Maintenance and repair 9. Adjustment: Release both of the pointer  fixing screws. Turn the adjustment centre  until the triangular mark lines up with the taut string. Retighten the two pointer fix-  ing screws. When tightening make sure that the pointer is parallel to and flush with the baseplate.
  • Page 189 Maintenance and repair 13. Adjust the outer yokes so that the adjustment centre and the adjusting rod can be coupled by the pin (1). 14. Tighten the locknut. Figure 35: Engaging the outer yoke 15. Push the pointer back 16. Tighten the screw. Figure 36: Pushing the pointer back 17.
  • Page 190 Maintenance and repair 18. Hook the actuator back in position and secure. Figure 38: Engaging the actuator...

  • Page 191: D Appendix

    Appendix Appendix Manual adjustment of the drop point on the AXIS 50.1 W (only in event of an electrical fault) NOTICE If the drop point can no longer be electrically actuated it is adjusted manually. Deactivating the actuator control The actuators, which are electrically operated for drop point adjustment, must be disconnected prior to manual adjustment of the drop point.

  • Page 192: Set Drop Point

    Appendix Set drop point The drop point is manually adjusted using the scale plate on both sides. NOTICE Ensure that the drop point on both sides is set the same. 1. Release the screw under the pointer using a spanner (spanner width 13).
  • Page 193 Appendix 3. Push pointer forward at the desired value.  The pointer engages. 4. Tighten lock. Figure 43: Tighten lock...
  • Page 194 Appendix...

  • Page 195: General Maintenance And Service (All Models)

    General maintenance and service (all models) General maintenance and service (all models) Safety NOTICE Please note the warnings in chapter 3: Safety, page Please note in particular the instructions given in section 3.8: Service and maintenance, page Maintenance and repair work involves additional hazards that do not occur during operation of the machine.

  • Page 196: Maintenance Schedule

    AXIS 20.1: chap. C.3 AXIS 30.1/40.1: chap. C.5 AXIS 50.1 W: chap. C.6 Gear oil Quantity and types; page 194 Change oil Lubrication chart page 187 1. See the register of your solid fertiliser broadcaster (AXIS 20.1, AXIS 30.1/40.1 or AXIS 50.1 W)

  • Page 197: Opening The Protective Grid In The Hopper

    General maintenance and service (all models) Opening the protective grid in the hopper n WARNING Danger of injury from moving parts in the hopper There are moving parts in the hopper. Injuries to hands and feet can occur during commissioning and operation of the solid fertiliser broadcaster.
  • Page 198 General maintenance and service (all models) Figure 9.2: Open the protective grid interlock Carry out regular functional checks of the protective grid interlock. See illus-  tration below. Replace defective protective grid interlocks immediately.  If necessary, correct the setting by moving the protective grid interlock [1] ...

  • Page 199: Cleaning

    General maintenance and service (all models) Cleaning We recommend cleaning the solid fertiliser broadcaster immediately with a soft water spray after each deployment. To facilitate cleaning, the protective grids in the hopper can be folded up (see chapter 9.3: Opening the protective grid in the hopper, page 185).

  • Page 200: Wearing Parts And Bolted Connections

    General maintenance and service (all models) Wearing parts and bolted connections 9.6.1 Checking wearing parts Wearing parts are: spreading vanes, agitator head, outlet, hydraulic pipes. Check the wearing parts.  If these parts show visible signs of wear, deformation or holes, they must be re- placed, otherwise the spreading pattern will not be correct.

  • Page 201: Checking The Position Of The Spreading Disc Hub

    General maintenance and service (all models) Checking the position of the spreading disc hub The spreading disc hub must be centred exactly under the agitator. _ + 2 mm 136,5 < 2 mm Figure 9.4: Checking the position of the spreading disc hub Requirements: The spreading discs are removed (see section B.5.2).

  • Page 202: Checking Agitator Drive

    General maintenance and service (all models) Checking agitator drive NOTICE There is a left and a right hand agitator. Both agitators rotate left and right in the same direction as the spreading discs. The agitator must operate at a constant speed to ensure an even flow of fertiliser. Agitator speed: 15 - 20 rpm at a PTO shaft speed of 540 rpm.
  • Page 203 General maintenance and service (all models) 1. Check the connecting rods. Connecting rods should not show any cracks or other signs of damage.  Check pivots for wear and tear.  Check safety element functions at all joints.  2. Turn the agitator head manually in the rotational direction of the spread- ing discs.

  • Page 204: Changing Spreading Vanes

    General maintenance and service (all models) Changing spreading vanes Worn spreading vanes must be replaced. NOTICE Worn spreading vanes must be replaced only by your dealer or authorised service centre. Requirement: The spreading discs are removed (see section B.5.2).  Determining the vane type: n CAUTION Matching the vane types...
  • Page 205 General maintenance and service (all models) Changing vanes: Figure 9.8: Release the vane screws 1. Release the self-locking nuts on the vane and remove the vane. 2. Position the new vane on the spreading disc. Make sure you have the correct vane model.

  • Page 206: Gear Oil

    The gear unit of the solid fertiliser broadcaster is filled with approx. 5.5 l (AXIS 20.1, AXIS 30.1/40.1) or 10. 5 l (AXIS 50.1 W) of gear oil. All oils that meet the requirements of CLP 460 DIN 51517 (SAE 140 GL-4) are suitable for filling the gearbox.
  • Page 207 General maintenance and service (all models) Figure 9.10: Gear oil filling and draining points; Left: AXIS 20.1, AXIS 30.1/40.1, right AXIS 50.1 W [1] Filling screw [2] Oil level checking screw [3] Drain screw Checking oil level: Open the oil level check plug.
  • Page 208 General maintenance and service (all models)

  • Page 209: Disposal (All Models)

    Disposal (all models) Disposal (all models) 10.1 Safety n WARNING Pollution of the environment due to unsuitable disposal of hydraulic and gear oil Hydraulic oil and gear oil are not fully biodegradable. Therefore oil must not be disposed off in the environment in an uncontrolled manner.

  • Page 210: Disposal

    Disposal (all models) 10.2 Disposal The following points apply without restriction. The precautions laid down as a re- sult of national regulations are to be carried out implicitly. 1. All parts, auxiliary and operating substances are to be removed from the solid fertiliser broadcaster by specialist personnel.

  • Page 211: Limited Warranty

    KUHN equipment from an authorized KUHN dealer, that such equipment is, at the time of delivery to such purchaser, free from defects in material and workmanship, and that such equipment is covered under this Limited Warranty providing the machine is used and serviced in accordance with the recommendations in the Operator's manual.
  • Page 212 - The warranty claim is completed on line via extranet - www.kuhn.com or submitted on a KUHN warranty claim form and returned to the Company within one month after the date of failure or the date of problem becoming apparent.
  • Page 213 $Specimen of the "Declaration of conformity" EC Declaration of conformity (European directive 2006/42/CE) The manufacturer: KUHN S.A., 4 impasse des fabriques B.P. 50060 F - 67706 SAVERNE CEDEX declares that the product described hereafter: Type: ’’Machine name’’ Serial no.: ’’Machine serial number’’...
  • Page 216 Société Anonyme au Capital de 2 530 000 Euros KUHN-BLANCHARD SAS - 24, route de Nantes - F - 44680 CHEMERE (FRANCE) Tél. : + 33 (0) 2 40 21 30 24 - Fax : + 33 (0) 2 40 64 80 11 Société...

This manual is also suitable for:

Axis 40.1 wAxis 40.1Axis 30.1Axis 50.1 w

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