Numatics G2-2 series Quick Start Manual

Modbus/tcp
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Getting Started

This is a brief document designed to quickly get you started setting up your valve manifold with an integrated
Numatics' G2-2 Series Modbus/TCP communication node.
1) Initial Unpacking and Inspection
1)
Examine exterior of package for signs of damage. Report any damage to shipping carrier.
2) Remove wrapped manifold assembly from box.
a) Remove manifold assembly from anti-static packaging
b) Retain documentation for installation and configuration
3) Examine manifold assembly for any shipping damage such as:
a) Bent pins or connectors
b) Report any damage to shipping carrier immediately
4) Examine manifold assembly for proper ordered configuration. (Valves, I/O, Protocol, etc.)
2) G2-2 Introduction
Below is an example of a 2012 series valve manifold. This fieldbus manifold series is capable of addressing a
total of 224 I/O. The manifold can be viewed as having two sections to it, the
Side
Valve Side
. The
maximum of 6 modules totaling 192 Outputs, 96 Inputs, or various combinations. The communication
module has two connectors: a communication connector and a 4-pin power connector. Pin-outs for these,
along with I/O connectors, are labeled on the side of the respective modules.
Discrete I/O
LED Status
Indicator(s)
Dual 25 Pin Sub-D
w/Aux Power
Output Module
Analog Module
Connector Module
G2-2 Series Modbus/TCP Quick Start Manual
supports a maximum of 32 solenoid coils and the
Connectors
I/O Point
19 Pin Round
8 Connector I/O Module
TDG22EMQS1-0EN
Subject to change without notice
www.numatics.com/fieldbus
Discrete I/O Side
(Maximum of 6 Modules)
Module/
Network
Status LED's
EtherNet
IP
MAC ADDRESS
Manual Configuration
Terminal Strip Module
Module (MCM)
9/07
Valve Side
and the
Discrete I/O Side
supports a
Valve Side
(Maximum of 32 Solenoids)
Chassis Ground
Connection
Valve
End Plates
Valve
Valve Side
Sub-D Output
Module
Communications
Module (Node)
Solenoid LED
Status Indicator
Discrete I/O
Manual
Override
Page 1

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Summary of Contents for Numatics G2-2 series

  • Page 1: Getting Started

    G2-2 Series Modbus/TCP Quick Start Manual Getting Started This is a brief document designed to quickly get you started setting up your valve manifold with an integrated Numatics’ G2-2 Series Modbus/TCP communication node. 1) Initial Unpacking and Inspection Examine exterior of package for signs of damage. Report any damage to shipping carrier.
  • Page 2 G2-2 Series Modbus/TCP Quick Start Manual 3) Modbus/TCP Communication Module Part Numbers Modbus/TCP Communication Replacement Part Numbers Connector Type Description Part Number Complete Module 240-163 M12 D Coded Communication Board with Cover 240-167 Valve Driver Board 256-680 Complete Module 240-164...
  • Page 3: Mcm - Manual Configuration Module (Optional)

    G2-2 Series Modbus/TCP Quick Start Manual 4) MCM - Manual Configuration Module (Optional) DIP Switch Rotary Switch (SW2) (SW3) DIP Switch Rotary Switch (SW1) (SW4) 5 6 7 8 5 6 7 8 All DIP switches shown in the "OFF" position The MCM is the module that allows the user to manually set the IP address, fault conditions, and other user definable options, without the need for software configuration.
  • Page 4 G2-2 Series Modbus/TCP Quick Start Manual DIP Switch Settings (SW1 and SW2) IP Address: The SW1 and SW2 DIP switches provide a manual way to configure the node’s IP address. The values of the first and second octets are factory set to 192.168, respectively. The switches set the binary value of the last two octets in the IP address.
  • Page 5: Self-Test Mode

    G2-2 Series Modbus/TCP Quick Start Manual 5) Self-Test Mode An internal diagnostic tool can also be enabled using the optional MCM module. This tool allows the user to confirm that all of the Inputs and Outputs on the manifold are fully functional without needing a network connection or controller.
  • Page 6 G2-2 Series Modbus/TCP Quick Start Manual 6) I/O Mapping Example Example: Assumed Settings - Single Z-Boards used with single solenoid valves - Double Z-Boards used with double solenoid valves Discrete I/O Configuration Module Type Part No. Bytes 239-1384 8O Sourcing...
  • Page 7 G2-2 Series Modbus/TCP Quick Start Manual I/O Mapping Table Example Continued Output Table BYTE Bit 7 Bit 6 Bit 5 Bit 4 Bit 3 Bit 2 Bit 1 Bit 0 Valve Coil Valve Coil Valve Coil Valve Coil Valve Coil...
  • Page 8: Ground Wiring

    National Electrical code IEC 60204-1 or EN 60204-1. There also is a, “ATTENTION: CONNECT TO EARTH GROUND FOR PROPER GROUNDING OF UNIT”, label attached to the chassis ground connection point on the G2-2 series communication node housing. This label also points out where the grounding guidelines can be found.
  • Page 9: Auxiliary Power Connector Pin-Out

    G2-2 Series Modbus/TCP Quick Start Manual 9) Auxiliary Power Connector Pin-Out Pin No. Function Description +24VDC Voltage Used to Power Outputs (Valves and Outputs) (Valve Coils and Discrete Outputs) Earth Ground Protective Earth (Case Ground) 0VDC Common 0VDC Common, for Valves, I/O, and Node Power...
  • Page 10: Led Functions

    G2-2 Series Modbus/TCP Quick Start Manual 10) LED Functions Upon power up, the LEDs indicate the status of the unit. There are seven LEDs on the G2-2 Modbus/TCP node, which are described below. LED Name Color Status Description No power applied to module Device operational.
  • Page 11: Ip Address Configuration

    G2-2 Series Modbus/TCP Quick Start Manual 11) IP Address Configuration The IP address of the Numatics G2-2 Modbus/TCP node may be configured via several different methods: • DHCP/ BOOTP • Integrated Web Page Configuration • ARP/PING Command • Manual Configuration via DIP Switch Use the area under “IP”...
  • Page 12 G2-2 Series Modbus/TCP Quick Start Manual Web Page Configuration The Numatics G2-2 Modbus/TCP node has an integrated web server. This server can be accessed via any standard web browser program. If the IP address of the node is known, the “Node Configuration” page for the node can be called up and the configuration parameters updated.
  • Page 13 G2-2 Series Modbus/TCP Quick Start Manual ARP/PING Command ARP (Address Resolution Protocol) and PING are DOS commands that can be used to set an IP address. This will require a PC equipped with an Ethernet Network Interface Card (NIC). The IP address will be stored in the node’s non-volatile FLASH memory after it is set.
  • Page 14 Home To get to the Numatics “Home” page, open a web browser. In the URL line, type in the IP address of the manifold and press “Enter”. The Numatics “Home” page will appear. This page shows a picture of the Numatics Modbus/TCP nodes and a manifold.
  • Page 15 G2-2 Series Modbus/TCP Quick Start Manual Node Configuration The “Node Configuration” window can be used to control different parameters within the manifold. These parameters include, “IP Address”, “Subnet Mask”, “Gateway Address”, “SMTP Server”, “DHCP/BOOTP enabled”, “MAC Address”, and “COMM Fault/Idle Mode”. “DHCP/BOOTP enabled”...
  • Page 16 G2-2 Series Modbus/TCP Quick Start Manual Once the changes have been made, left click on the “Update Configuration” button. The “Configuration Successfully Updated” window will appear. The Modbus/TCP node will reset in a few seconds, or the user may cycle power to enable the new configuration.
  • Page 17 G2-2 Series Modbus/TCP Quick Start Manual I/O Force and Test The “I/O Force and Test” window allows the user to test the outputs and inputs of the manifold. A Safety Warning will appear telling the user to shut off the air supply to the valve manifold. Once the air is shut off, left click on “Accept”.
  • Page 18 Quick Start Manual The “Quick Start Manual” window contains the Modbus/TCP Quick Start Manual for easy reference. Numatics.com The “Numatics.com” tab is a quick link to Numatics’ website. The computer must have internet access for this tab to be functional. TDG22EMQS1-0EN...
  • Page 19: Factory Default Settings

    G2-2 Series Modbus/TCP Quick Start Manual 13) Factory Default Settings Unless otherwise requested, all standard G2-2 Series Modbus/TCP manifolds ship with specific factory default settings. Below is a list of the factory default settings: Description Default Settings IP address DHCP/ BOOTP Enabled (192.168.3.120 in FLASH) A unique alpha-numeric code for each node (00-15-24-XX-XX-XX).

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