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Related Manuals for Cortalk RMU1
Summary of Contents for Cortalk RMU1
- Page 1 RMU1 Installation and Configuration Guide RMU1-S/RMU1-G RMU1-I Print Date: July 11, 2018 MOBILTEX® DATA LTD. TITLE: RMU1 Installation and Configuration Guide Calgary, Alberta DOCUMENT NO.: SHEET: REV: www.corTalk.com RMU1-MAN-001 1 of 53 1.14...
- Page 2 Added additional parts to accessories table. 1.14 July 6, 2018 Added Single Coupon + Bond CP39 measurement type (v1.14+ firmware) Tony da Costa Updated AC mitigation transformer list. MOBILTEX® DATA LTD. TITLE: RMU1 Installation and Configuration Guide Calgary, Alberta DOCUMENT NO.: SHEET: REV: www.corTalk.com RMU1-MAN-001 2 of 53 1.14...
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Page 3: Table Of Contents
Kit Contents ................................8 RMU1-S (Globalstar Simplex Satellite) Kit A20A00RMU10 ................. 8 RMU1-I (Iridium SBD Satellite) Kit A20A00RMU11 ..................8 RMU1-G (LTE Cellular) Kit A20A00RMU12 (USA), A20A00RMU13 (Canada) ......... 9 RMU1 Optional Installation Items........................9 Quick Bench Test ..............................13 Installation ................................ - Page 4 Figure 20 Separate AC/DC Coupons Flex Connections ....................27 Figure 21 Isolated Digital Input Connection Example ....................27 Figure 22 RMU1 Segment LCD and LED Status Indicators ..................28 Figure 23 LCD Enable Magnet Location ........................29 Figure 24 Test Station Shield A20100RMU11 ....................... 30 Figure 25 Banana Jack Test Point Kit A20100RMU10 ....................
- Page 5 Tables Table 1 RMU1-S Kit Contents ............................8 Table 2 RMU1-I Kit Contents ............................8 Table 3 RMU1-G Kit Contents ............................9 Table 4 RMU1 Accessories ............................12 Table 5 Description of Special LCD Icons ........................29 MOBILTEX® DATA LTD.
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Page 6: Introduction
1991. The RMU1 is a low cost, high reliability device intended to monitor coupons and bonds. The device is available in two satellite (RMU1-S and RMU1-I) and one cellular (RMU1-G) communication configurations. The field hardware consists of a single component that is usually mounted inside a plastic test station. -
Page 7: General Safety Information
Symbols on the Product. The following symbols may appear on the product: CAUTION Protective Functional AC or DC Refer to Ground Ground Input Manual (Earth) Terminal Terminal MOBILTEX® DATA LTD. TITLE: RMU1 Installation and Configuration Guide Calgary, Alberta DOCUMENT NO.: SHEET: REV: www.corTalk.com RMU1-MAN-001 7 of 53 1.14... -
Page 8: Kit Contents
Typically installed inside a test station. Mobiltex Part Number A15000RMU10 1 pc – ½” #6-32 screw This item comes pre-attached to a mating nut in the RMU1 unit. Mobiltex Part Number H013120500S Table 1 RMU1-S Kit Contents 3.2 RMU1-I (Iridium SBD Satellite) Kit A20A00RMU11 1 pc –... -
Page 9: Rmu1-G (Lte Cellular) Kit A20A00Rmu12 (Usa), A20A00Rmu13 (Canada)
Mobiltex Part Number A15000RMU12 (USA) Mobiltex Part Number A15000RMU13 (Canada) 1 pc – ½” #6-32 screw This item comes pre-attached to a mating nut in the RMU1 unit. Mobiltex Part Number H013120500S Table 3 RMU1-G Kit Contents 3.4 RMU1 Optional Installation Items RMU1 Wiring Kit 24 cm (10 in.) wiring harness with factory installed ¼”... - Page 10 Can also be used with a PC through the USB connection. Test Magnet Mobiltex Part Number H00000MAG04 Modified RMU1 Replacement Lid For Direct Installation In 3” Pipe Mobiltex Part Number H23390RMU02 Only for RMU1S or RMU1G. Spacer Ring For 3” Test Stations...
- Page 11 Includes 3.3’(1m) leads Mobiltex Part Number T01252RMU03 Electrical isolation shield. Prevents accidental user contact with exposed test station termination screws. Mobiltex Part Number A20100RMU11 MOBILTEX® DATA LTD. TITLE: RMU1 Installation and Configuration Guide Calgary, Alberta DOCUMENT NO.: SHEET: REV: www.corTalk.com RMU1-MAN-001 11 of 53 1.14...
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Page 12: Table 4 Rmu1 Accessories
100+ units. Mobiltex Part Number A20A03RMU14 Test station with RMU1-to-test-station flex PCB Connects the RMU1 6-pin connector directly to the test station bolts. Mobiltex P/N A03A00RMU01 (Orange with 8 bolts) Mobiltex P/N A03A00RMU02 (Orange with 5 banana jack bolts) -
Page 13: Quick Bench Test
If the GPS receiver is enabled in the configuration (for the RMU1-S, the GPS is always enabled at power-up), the RMU1 will display the ‘GPS’ icon on the LCD display and also show a number in the format of ‘X.YY’ where X is the number of satellites being received and YY is the average signal strength of those satellites. -
Page 14: Installation
With specialized cover locking systems or for other special test station installations, it may also be possible to cut off part of the test station terminal board to make room for the RMU1; in that case the spacer ring would not be needed. -
Page 15: Figure 5 Three Inch Pipe Direct Installation
Figure 5 Three Inch Pipe Direct Installation Figure 6 Installation Inside NEMA4X Box MOBILTEX® DATA LTD. TITLE: RMU1 Installation and Configuration Guide Calgary, Alberta DOCUMENT NO.: SHEET: REV: www.corTalk.com RMU1-MAN-001 15 of 53 1.14... -
Page 16: Measurement Type Wiring
5.2 Measurement Type Wiring The RMU1 can be wired in several different pre-defined configurations for single coupon, dual coupon, separate AC and DC coupons, and bond monitoring. The diagrams in the following pages illustrate typical installations for each measurement type. Each measurement type diagram contains a table indicating the six measurement points (Slots) that are transmitted to the corView server. -
Page 17: Figure 8 Dual Coupon Wiring Diagram (Cp34)
Native Coupon DC Potential NATIVE COUPON DC V Native Reference CP Coupon Structure Coupon Cell Figure 8 Dual Coupon Wiring Diagram (CP34) MOBILTEX® DATA LTD. TITLE: RMU1 Installation and Configuration Guide Calgary, Alberta DOCUMENT NO.: SHEET: REV: www.corTalk.com RMU1-MAN-001 17 of 53 1.14... -
Page 18: Figure 9 Single Coupon With Ac Mitigation Wiring Diagram (Cp35)
Figure 9 Single Coupon with AC Mitigation Wiring Diagram (CP35) With this type of installation, a scaling factor must be entered for the AC mitigation slot in the RMU1 configuration. The scaling factor is dependent on the transformer and the burden/divider resistors. For Mobiltex supplied transformer kits, the required slot scale factor is printed on the transformer assembly. -
Page 19: Figure 10 Bond Wiring Diagram (Bond36)
Bond AC Current BOND AC A Reference Structure #2 Structure #1 Cell Bond Figure 10 Bond Wiring Diagram (BOND36) MOBILTEX® DATA LTD. TITLE: RMU1 Installation and Configuration Guide Calgary, Alberta DOCUMENT NO.: SHEET: REV: www.corTalk.com RMU1-MAN-001 19 of 53 1.14... -
Page 20: Figure 11 Test Point Wiring Diagram (Tp37)
DC A AC Current AC A Reference Structure #2 Structure #1 Cell Bond Figure 11 Test Point Wiring Diagram (TP37) MOBILTEX® DATA LTD. TITLE: RMU1 Installation and Configuration Guide Calgary, Alberta DOCUMENT NO.: SHEET: REV: www.corTalk.com RMU1-MAN-001 20 of 53 1.14... -
Page 21: Figure 12 Separate Dc And Ac Coupons Wiring Diagram (Cp38)
Figure 12 Separate DC and AC Coupons Wiring Diagram (CP38) When using separate DC and AC coupons with the RMU1, an adapter board must be used. This adapter board contains a precision shunt resistor and provides a terminal block for connections to the coupons, structure and reference cell. The shunt is a 10 ohm resistor;... -
Page 22: Figure 9 Single Coupon With Dc Bond Wiring Diagram (Cp39)
BOND DC A Reference Structure Structure #2 CP Coupon Cell Bond Figure 13 Single Coupon with DC Bond Wiring Diagram (CP39) MOBILTEX® DATA LTD. TITLE: RMU1 Installation and Configuration Guide Calgary, Alberta DOCUMENT NO.: SHEET: REV: www.corTalk.com RMU1-MAN-001 22 of 53 1.14... -
Page 23: Figure 13 Rmu1 Measurement Wiring Connections
Wire the appropriate measurement signals from the coupon or bond to the terminal block on the RMU1. The green terminal block is pluggable; it may be easier to remove it from the RMU1 while wiring. Strip ¼”(6mm) of insulation off the end of each measurement wire before inserting the wire into the terminal block. Use a small Philips- style or flat blade screwdriver to tighten the connector clamps to the measurement wiring. -
Page 24: Wiring With Flex Pcb Equipped Test Station
5.3 Wiring With Flex PCB Equipped Test Station As an optional accessory, a standard test station equipped with a flex PCB that connects the RMU1 6-pin connector directly to the test station bolts is available. All measurement sources are then connected directly to the test station bolts. -
Page 25: Figure 15 Test Station Flex Pcb Connections
Internally, the flex PCB connects the RMU1 to the test station bolts as shown here: Figure 16 Test Station Flex PCB Connections The following figures illustrate the necessary connections for each RMU1 measurement type. Figure 17 Single Coupon Flex Connections MOBILTEX®... -
Page 26: Figure 17 Dual Coupon Flex Connections
Figure 20 Bond Flex Connections External links between bolts 6-9 and 5-8 are needed. An external shunt resistor between bolts 5 and 6 is also needed. MOBILTEX® DATA LTD. TITLE: RMU1 Installation and Configuration Guide Calgary, Alberta DOCUMENT NO.: SHEET: REV: www.corTalk.com... -
Page 27: Isolated Digital Input
3VDC will change the input to the active state. The digital input state may replace the transmission value for any data slot or the cap detector state by setting the appropriate options in the RMU1 configuration. The isolated input may be used to monitor a dry set of contacts by wiring the contacts in series with an external power supply. -
Page 28: Configuration
Place a magnet at the point labelled “TEST” on the RMU1 for between 1s and 5s to initiate an immediate measurement cycle and “Button Press” exception transmission to the corView web host. Note that a maximum of 6 “Test”... -
Page 29: Figure 23 Lcd Enable Magnet Location
Coupon relay is open. Pipe terminal is disconnected from coupon terminal. Communications antenna is enabled. For the cellular or Iridium satellite version of the RMU1, an ‘X’ is shown through the antenna symbol if there is no coverage available. Communications antenna is transmitting. -
Page 30: Coupon Disconnect
5.9.1 Test Station Shield for RMU1 – A20100RMU11 This section details the corTalk® test station shield for use with the RMU1 remote monitor. The shield provides electrical isolation intended to prevent users from contacting the exposed termination screws of a test station. Kit part number A20100RMU11 consists of a custom molded shield with integral mounting screw. -
Page 31: Shield Installation With Banana Jack Test Point Kit
Drill a 3/16” (4.5mm) hole in each location that banana jack test point access is required. The drilled shield is then installed on the test station securing the RMU1 using the Philips head screw. Internal View c/w Drilled Holes External View c/w Drilled Holes MOBILTEX®... -
Page 32: Figure 26 Shield Installation With Banana Jack Test Point Kit
Installed with RMU1 Banana Test Leads Figure 27 Shield Installation with Banana Jack Test Point Kit MOBILTEX® DATA LTD. TITLE: RMU1 Installation and Configuration Guide Calgary, Alberta DOCUMENT NO.: SHEET: REV: www.corTalk.com RMU1-MAN-001 32 of 53 1.14... -
Page 33: Configuration Using A Pc
RMU1ADP (Kit A20A0333101) The RMU1 programming interface is shown in Figure 28. It has one cable exiting, a USB cable that attaches to a PC. The interface is powered from the PC USB port, so an external power supply in not required. USB cable color may be either white (A15000RMU1P) or black (A20A0332701). -
Page 34: Software Installation
As an alternative method, the drivers may be installed using the Windows “Found New Hardware Wizard” by plugging the RMU1 programming interface into the PC first. If the “Found New Hardware Wizard” does not appear, it is possible that drivers for the programming interface are already installed. Complete the following steps: MOBILTEX®... -
Page 35: Figure 31 Driver Installation - Found New Hardware
You can uncheck “Search removable media (floppy, CD-ROM…)” to save time in this case. MOBILTEX® DATA LTD. TITLE: RMU1 Installation and Configuration Guide Calgary, Alberta DOCUMENT NO.:... -
Page 36: Configuration Application Installation
“Finish” button to complete the driver installation. 6.2.2 Configuration Application Installation Click on the “Install RMU1 Configuration Application” button to start the application installer. A security warning dialog may appear. Click the “Run” button to continue. The following dialog should now appear: Figure 36 RMU1 Configuration Application Installation Dialog Follow the instructions presented in the installation screens, clicking “Next”... -
Page 37: Adobe Acrobat Reader Xi
6.2.3 Adobe Acrobat Reader XI Adobe Acrobat Reader XI is provided on the CD to allow viewing of the PDF version of the RMU1 manual. If Acrobat Reader is already installed on the PC, it is not necessary to re-install it. To install Acrobat Reader, click on the “Install Adobe Acrobat Reader XI”... -
Page 38: Rmu1 Communications And Status
6.3.1.4 Read Config From RMU1 This is used to get the current values configured in the RMU1. Note, if you have changed the values in any of the configuration groups, the changes will be over written by pressing this button. -
Page 39: Write Config To Rmu1
6.3.1.6 Defaults The RMU1 contains factory defaults that can be loaded using this button. This allows for easy return of a unit to a known state. “Write Config to RMU1” must be pressed to write the parameters to the active configuration in the RMU1. -
Page 40: Cap Detect Calibration
Cap Detect Calibration The RMU1 is equipped with a non-contact sensor (see Figure 43) that can detect when a test station cap is installed over the RMU1. This sensor may require calibration to operate correctly. In the event that a cap is not detected properly, click the ‘Cap Detect Calibration’... -
Page 41: Extract Datalogger Mem
6.3.1.12 Clear Datalogger Mem The ‘Clear Datalogger Mem’ button allows the RMU1 datalogger memory to be reset back to a blank state. This function requires the factory-enabled datalogger option be present on the RMU1. After clicking the button, a confirmation prompt will appear. If confirmation is given, then a progress display will be shown as the RMU1 memory is erased. -
Page 42: Measurement Slots Configuration
The ‘Initial Delay’ parameter sets how long, in days that the RMU1 will wait after a power-up before initiating the first depolarization cycle. When set to a value of 0, the RMU1 will wait one wakeup cycle (6 hours) before disconnecting the coupon. -
Page 43: Options
The ‘Disable Cap Detector’ option disables the cap infrared proximity sensor. This option is typically used to increase battery life on the RMU1. When cap detector is disabled, the LCD display will not turn on if the test station cap is removed. -
Page 44: Mobile Device Configuration
The mobile device must have the RMU1Config mobile app loaded from either the Apple App store or the Google Play store, as applicable. Simply search for ‘RMU1’ on each site to locate the download. Alternatively, use the following direct links: https://itunes.apple.com/us/app/rmu1-config/id1232422915... -
Page 45: Figure 45 Rmu1Pgm-Bt Usb Battery Pack Charging
‘PGM POWER’ LED on the RMU1PGM-BT or ‘PWR’ LED on the RMU1/2/3 Programming Interface should light green when power is being delivered to the device. Place the RMU1PGM-BT on the RMU1 as shown in the Figure 47. The RMU1/2/3 Programming Interface with RMU1ADP cable attaches in a similar fashion. -
Page 46: Figure 47 Ios App Sample Screenshots
Figure 48 iOS App Sample Screenshots Upon completion of configuration, disconnect the RMU1PGM-BT cable or RMU1/2/3 Programming Interface from the battery pack to conserve charge in the pack. MOBILTEX® DATA LTD. TITLE: RMU1 Installation and Configuration Guide Calgary, Alberta DOCUMENT NO.:... -
Page 47: Battery Replacement
8 Battery Replacement Remove the RMU1 from its mounting location. Unscrew and remove the top plastic circular lid from the RMU1. Remove the three screws that secure the transmitter board assembly to the unit as indicated in the pictures below. Set aside the three screws and transmitter board for re-assembly after the batteries have been changed. -
Page 48: Figure 50 Battery Polarity Markers
Re-attach the transmitter board. Make sure that the main PCB alignment tabs engage the matching slots in the antenna board. Then, re-install the previously removed three screws. Do not over-tighten the screws. Re-install the plastic circular lid. Re-install the RMU1 as instructed in section 5.1. No other maintenance or cleaning is required. MOBILTEX® DATA LTD. -
Page 49: Technical Support
Mobiltex Data Ltd. 3640-26 Street NE Calgary, AB T1Y 4T7 Canada Tel: (403)291-2770 Web: http://www.cortalk.com Service Email: service1@mobiltex.com Service Website: http://service.mobiltex.com MOBILTEX® DATA LTD. TITLE: RMU1 Installation and Configuration Guide Calgary, Alberta DOCUMENT NO.: SHEET: REV: www.corTalk.com RMU1-MAN-001 49 of 53 1.14... -
Page 50: Equipment Specifications
Internal Battery Measurement OK, Warning and Low conditions displayed on corView Communications Globalstar Simplex Satellite (RMU1-S) Iridium SBD Satellite (RMU1-I) Cellular UMTS B2,5 and LTE B2,4,5,12,13 (RMU1-G) GPS Receiver 72-channel u-blox M8 Datalogger Storage 1 million reading points (Factory Enabled Option) MOBILTEX®... -
Page 51: Rmu1-S Globalstar Simplex Satellite Coverage Map
B. RMU1-S Globalstar Simplex Satellite Coverage Map Figure 52 Globalstar Simplex Satellite Coverage Map MOBILTEX® DATA LTD. TITLE: RMU1 Installation and Configuration Guide Calgary, Alberta DOCUMENT NO.: SHEET: REV: www.corTalk.com RMU1-MAN-001 51 of 53 1.14... -
Page 52: Rmu1-I Iridium Sbd Satellite Coverage Map
C. RMU1-I Iridium SBD Satellite Coverage Map Iridium offers complete pole-to-pole coverage in all areas of the Earth due to its cross-linked polar orbiting constellation. MOBILTEX® DATA LTD. TITLE: RMU1 Installation and Configuration Guide Calgary, Alberta DOCUMENT NO.: SHEET: REV: www.corTalk.com... -
Page 53: Rmu1 Regulatory Statements
RMU1-I FCC ID: Q639603N IC:4629A-9603N RMU1-G FCCID: RI7LE910NAV2 IC: 5131A-LE910NAV2 Complies with FCC standards. FOR HOME OR OFFICE USE MOBILTEX® DATA LTD. TITLE: RMU1 Installation and Configuration Guide Calgary, Alberta DOCUMENT NO.: SHEET: REV: www.corTalk.com RMU1-MAN-001 53 of 53 1.14...