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SSD Drives 650V Product Manual

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650V AC Drive
Frames 1, 2, 3, C, D, E & F
Software Product Manual
HA466358U001 Issue 4
Compatible with Version 4.8 (onwards) Software
 Copyright 2005 SSD Drives Limited (formerly Eurotherm Drives Limited)
All rights strictly reserved. No part of this document may be stored in a retrieval system, or transmitted in any form or by
any means to persons not employed by an SSD Drives company without written permission from SSD Drives Ltd.
Although every effort has been taken to ensure the accuracy of this document it may be necessary, without notice, to
make amendments or correct omissions. SSD Drives cannot accept responsibility for damage, injury, or expenses
resulting therefrom.

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Summary of Contents for SSD Drives 650V

  • Page 1 All rights strictly reserved. No part of this document may be stored in a retrieval system, or transmitted in any form or by any means to persons not employed by an SSD Drives company without written permission from SSD Drives Ltd.
  • Page 2 SSD Drives warrants the goods against defects in design, materials and workmanship for the period of 12 months from the date of delivery on the terms detailed in SSD Drives Standard Conditions of Sale IA058393C. SSD Drives reserves the right to change the content and product specification without notice. Cont.2...
  • Page 3 Safety Information Requirements IMPORTANT: Please read this information BEFORE installing the equipment. Intended Users This manual is to be made available to all persons who are required to install, configure or service equipment described herein, or any other associated operation. The information given is intended to highlight safety issues, and to enable the user to obtain maximum benefit from the equipment.
  • Page 4 The specifications, processes and circuitry described herein are for guidance only and may need to be adapted to the user’s specific application. SSD Drives does not guarantee the suitability of the equipment described in this Manual for individual applications. Risk Assessment Under fault conditions, power loss or other operating conditions not intended, the equipment may not operate as specified.

  • Page 5: Table Of Contents

    Contents Contents Page Chapter 1 P R O G R A M M I N G O U R P P L I C A T I O N Programming with Block Diagrams ............. 1-1 Modifying a Block Diagram Over Comms ..............1-1 •...
  • Page 6 Contents Contents Page • REFERENCE RAMP ....................1-55 • REFERENCE STOP ....................1-57 • SEQUENCING LOGIC ..................1-58 • SKIP FREQUENCIES..................1-60 • SLEW RATE LIMIT....................1-62 • SLIP COMP ......................1-63 • SPEED LOOP ....................1-64 • STABILISATION ....................1-66 • STALL TRIP .......................1-67 • TORQUE LIMIT ....................1-68 •...
  • Page 7 Contents Contents Page Chapter 4 S E Q U E N C I N G O G I C Principle State Machine ................4-1 Main Sequencing States...................4-1 State Outputs of the SEQUENCING LOGIC Function Block ........4-1 Transition of States ....................4-2 State Diagram ......................4-3 External Control of the Drive ................
  • Page 8 Contents Contents Page Cont.8...

  • Page 9: Rogramming Our Pplication

    In parameterisation mode you can change parameter values. The drive can be running DEFAULT or stopped. Note that some parameters can only be changed when the drive is stopped. It is not possible to modify the internal links when the drive is in parameterisation mode. 650V AC Drive...

  • Page 10: Execution Rules

    Real Enumerated REMOTE ONLY (2) (Note that (2) will not always return Remote Only) Table 1-1 Execution Rules Saving Your Modifications Whenever a value/link is changed, the modification is stored automatically and will be saved on power-down. 650V AC Drive...

  • Page 11: Function Block Descriptions

    VF (Volts/Hz) motor control mode, as selected by parameter CL01. Parameters indicated with are only visible when the drive is in SV (Sensorless Vector) motor control mode, as selected by parameter CL01. 650V AC Drive...

  • Page 12: Function Blocks By Category

    SEQUENCING LOGIC 1-58 Setpoint Functions AT LOAD PRESET 1-49 AT SPEED 1-10 RAISE/LOWER 1-51 MINIMUM SPEED 1-41 SKIP FREQUENCIES 1-60 1-47 ZERO SPEED 1-81 Trips I/O TRIPS 1-35 TRIPS HISTORY 1-69 STALL TRIP 1-67 TRIPS STATUS 1-70 650V AC Drive...

  • Page 13: Function Blocks In Alphabetical Order

    BREAK VALUE Range: -100.0 to 100.0 % The value that will appear as the VALUE output when BREAK is TRUE VALUE SET/IN IPA1 & IPA2 Range: — .x % The input reading with scaling and offset applied. 650V AC Drive...
  • Page 14 If you don't want the break detect facility, select the "0 to 20mA". You can also apply OFFSET to recreate the "4 to 20mA" hardware range. TYPE SCALING OFFSET UNPROCESSED INPUT BREAK VALUE VALUE INPUT LOSS LEVEL 650V AC Drive...

  • Page 15: Analog Output

    If ABS is TRUE then the final output is the magnitude of value after being scaled and offset and the output sign is ignored If ABS is FALSE then as above, except that the output sign is valid. SCALE OFFSET VALUE OUTPUT 650V AC Drive...

  • Page 16: App Config

    AT SPEED in the AT SPEED block 6 : AT LOAD AT OR ABOVE LOAD in the AT LOAD block SET\SETP ST98 APP LOCK Range: FALSE / TRUE Set this parameter to TRUE to prevent the APPLICATION parameter from being edited. 650V AC Drive...

  • Page 17: At Load

    In this case, the comparison level may be positive or negative. AT OR ABOVE LOAD Range: FALSE / TRUE This parameter is TRUE if the load is equal to or above the value set by the LEVEL parameter. 650V AC Drive...

  • Page 18: At Speed

    SPEED SETPOINT 0.5% 0.3% Off level true zero true AT SPEED false AT SPEED Range: FALSE / TRUE This parameter is TRUE when the speed demand is within the hysterisis band, as shown above, otherwise it is FALSE. 650V AC Drive...

  • Page 19: Auto Restart

    TIME LEFT Range: — .x s When in the Restarting state, this parameter indicates the time left before an auto restart attempt will be permitted. When non-zero, this value is unaffected by changes to ATTEMPT DELAY 1. 650V AC Drive...

  • Page 20: Autotune

    The values of the above are stored in the MOTOR DATA function block. Autotune will overwrite any previous entry made for these parameters. Autotune can only be initiated from the “stopped” condition. When the test is complete, the stack is disabled and ENABLE is set to FALSE. 650V AC Drive...

  • Page 21: Brake Control

    OFF HOLD TIME or ON HOLD TIME. Functional Description frequency ON FREQUENCY OFF FREQUENCY time load ON LOAD time RELEASE time HOLD time t = ON HOLD TIME t = OFF HOLD TIME 650V AC Drive...

  • Page 22: Comms Control

    Diagnostic showing the 16-bit Status word as seen by the communications. Refer to Chapter 4: “Sequencing Logic”. COMMS COMMAND Range: 0000 to FFFF Diagnostic showing the 16-bit Command as written by the communications. Refer to Chapter 4: “Sequencing Logic”. 650V AC Drive...

  • Page 23: Comms Ports

    The SSD Drives protocol group identity address. COMMS ADDRESS SET\SERL SE03 Range: 0 to 255 The SSD Drives protocol unit identity address or the Modbus node address. Note: if set to 0, it will only respond to broadcast messages. SET\SERL SE04 BAUD RATE Range: Enumerated - see below Selects the Baud Rate for the MODBUS protocol.
  • Page 24 RS485 PROTOCOL Range: Enumerated - see below This parameter is not available on the 650V Frame 1, 2 & 3. Selects the protocol to be used by the RS485 programming port on the drive's control board. Enumerated Value : Protocol...

  • Page 25: Current Limit

    If a motor of larger rating than the 650V is connected to the drive, then the current limit applies to the 650V and not the motor. In this case the maximum value of the current limit parameter is 150.00%...

  • Page 26: Custom Menu

    CUSTOM MENU 2 is the second of the new parameters in the menu, and so on. These parameters contained in 901 to 908 will appear at the bottom of the parameter list for the PAR Menu. Enter 0 to leave a position in the menu unused. 650V AC Drive...

  • Page 27: Demultiplexer

    Parameter Descriptions INPUT Range: 0000 to FFFF The input to be split into its component bits. OUTPUT 0 TO OUTPUT 15 Range: FALSE / TRUE Each output returns the corresponding bit of the 16 bit input word. 650V AC Drive...

  • Page 28: Digital Input

    DIGITAL INPUT 7 is associated with terminal 13 Parameter Descriptions INVERT SET\IN IP01 to IP07 Range: FALSE / TRUE Controls the optional inversion of the VALUE output. VALUE SET/IN IPD1 to IPD7 Range: FALSE / TRUE The TRUE or FALSE input, (after any inversion). 650V AC Drive...

  • Page 29: Digital Output

    DIGITAL OUTPUT 1 is associated with terminals 9 (shares terminal with DIN3) DIGITAL OUTPUT 2 is associated with terminals 10 (shares terminal with DIN4) DIGITAL OUTPUT 3 is associated with terminals RL1A and RL1B (user relay) INVERT OUTPUT VALUE 650V AC Drive...

  • Page 30: Display/Keypad

    This is the software version of the keypad connected to the keypad port on the front of the drive. DISP 2 VERSION Range: 0000 to FFFF This is the software version of the keypad connected to the RS232 programming port. This port is located on the control board inside the drive. 650V AC Drive...

  • Page 31: Dynamic Braking

    With this information the drive is able to deduce the loading on the brake resistor. Optional trips may be enabled should the switch or resistor be loaded beyond its capabilities. Refer also to the Installation Product Manual, Chapter 12: “Application Notes” - Dynamic Braking. 650V AC Drive...

  • Page 32: Encoder

    A and B. Speed is calculated using the following function: CountsPerSecond SPEED HZ = filter , FilterTime Lines x 4 where counts per second are the number of edges received from the encoder. There are 4 counts per line. 650V AC Drive...

  • Page 33: Energy Meter

    Range: -32768.00 to 32767.00 kVAr This diagnostic shows the reactive power being delivered to the load in kilovolt-amperes reactive. ENERGY USED Range: 0.00 to 32767.00 kWh This diagnostic shows the total energy consumed by the load in kilowatt hours. 650V AC Drive...

  • Page 34: Feedbacks

    • In SENSORLESS VEC mode the parameter shows the calculated mechanical speed of the motor shaft in revolutions per second. • In VOLTS / Hz mode, the parameter shows the motor synchronous speed in revolutions per second. 650V AC Drive...
  • Page 35 TORQUE FEEDBACK Range: — .xx % Shows the estimated motor torque, as a percentage of rated motor torque. FIELD FEEDBACK Range: — .xx % A value of 100% indicates the motor is operating at rated magnetic flux (field). 650V AC Drive...

  • Page 36: Fluxing

    This parameter allows for no-load stator resistance voltage drop compensation. This correctly fluxes the motor (under no-load conditions) at low output frequencies, thereby increasing available motor torque. Fixed boost can be set in addition to auto boost. 100% BOOST = 10% BASE FREQUENCY 650V AC Drive...
  • Page 37 In this mode AUTO BOOST (CL08) should be set to provide optimum low speed performance. TRUE emulates the terminal volts profile provided by the SSD Drives' 601 product. This allows drop in replacement of the 601 by the 650V. AUTO BOOST (CL08) has no effect in this mode. 601 Mode (CL07 = TRUE)
  • Page 38 Correct no-load motor fluxing at low drive output frequencies can be achieved by setting the FIXED BOOST parameter. Correct motor fluxing under load conditions is achieved by setting the AUTO BOOST parameter. The motor is correctly fluxed when the FIELD FEEDBACK diagnostic in the FEEDBACKS function block reads 100.0% . 650V AC Drive...

  • Page 39: Flycatching

    The rate of rise of volts from the search level to the working level after a successful speed search. Refluxing the motor too quickly can cause the drive to trip on either overvoltage or overcurrent. In either case, increasing this parameter will reduce the risk of tripping. 650V AC Drive...
  • Page 40 The flycatching sequence can be triggered by different starting conditions: ALWAYS: All starts (after controlled or uncontrolled stop, or after a power-up) TRIP or POWER-UP: After uncontrolled stop, i.e. trip or coast, or after a power-up TRIP: After uncontrolled stop, i.e. trip or coast 650V AC Drive...

  • Page 41: Inj Braking

    BASE VOLTS Range: 0.00 to 115.47 % Determines the maximum volts at base speed applied to the motor during injection braking. ACTIVE Range: FALSE / TRUE Indicates the state of the drive. TRUE when injection braking. 650V AC Drive...

  • Page 42: Inverse Time

    LIMIT once the overload is removed. IT LIMITING Range: FALSE / TRUE This indicates if the inverse time current limit is active. INVERSE TIME OP Range: — .x % This indicates the present level of the inverse time current limit. 650V AC Drive...

  • Page 43: I/O Trips

    The I/O TRIPS function block allows trips to be generated by signals on the input terminals of the drive. Refer to the Installation Product Manual, Chapter 7 for a description of the trips supported by the drive. 650V AC Drive...

  • Page 44: Local Control

    Remote (from the terminals). REMOTE REF Range: FALSE / TRUE This parameter indicates the present source of the reference signal. When set to FALSE, speed control is from Local (keypad), when TRUE speed control is from Remote (from the terminals). 650V AC Drive...

  • Page 45: Logic Function

    NOT(A) – [229] TYPE – – Parameter Descriptions INPUT A Range: FALSE / TRUE General purpose logic input. INPUT B Range: FALSE / TRUE General purpose logic input. INPUT C Range: FALSE / TRUE General purpose logic input. 650V AC Drive...
  • Page 46 OUTPUT is TRUE. INPUT B OUTPUT INPUT C OR(A,B,C) If at least one of A or B or C OR(A,B,C) is TRUE then the OUTPUT INPUT A is TRUE, otherwise the OUTPUT is FALSE. INPUT B OUTPUT INPUT C 650V AC Drive...
  • Page 47 This function outputs a pulse of 20ms duration when INPUT A to the block becomes FALSE. When INPUT C is TRUE, the output is inverted. The output is held TRUE for one execution of the function block diagram. 650V AC Drive...
  • Page 48 INPUT B is not used. SWITCH When INPUT C is FALSE, the INPUT A output is equal to INPUT A. When INPUT C is TRUE, the INPUT C output is equal to INPUT B. OUTPUT INPUT B 650V AC Drive...

  • Page 49: Minimum Speed

    = 300.00% – (2 x min) the input such that the output goes linearly between minimum and 100% for an input that goes from 0 to 100%. Note the constraints:- min >= 0 input >= 0 input max = 100% 100% 200% 650V AC Drive...

  • Page 50: Mmi Access

    Range: 0000 to FFFF Setting a non-zero value enables the password feature. DETAILED MENUS SET\SETP ST99 Range: FALSE / TRUE Selects Full menu detail for the keypad. The additional parameters shown in the menus are indicated in this manual by 650V AC Drive...

  • Page 51: Motor Data

    12 : 12 pole CONTROL MODE SET\CTRL CL01 Range: Enumerated - see below Determines the main method of motor control used by the drive. Enumerated Value : Control Mode 0 : VOLTS / HZ 1 : SENSORLESS VEC 650V AC Drive...
  • Page 52 This parameter contains the motor model per-phase mutual inductance as determined by Autotune. ROTOR TIME CONST F M SV Range: 10.00 to 3000.00 SET\CTRL CL1A This parameter contains the motor model rotor time constant as determined by Autotune. 650V AC Drive...

  • Page 53: Multiplexer

    FALSE – [655] INPUT 14 – FALSE – [656] INPUT 15 – Parameter Descriptions INPUT 0 TO INPUT 15 Range: FALSE / TRUE The Boolean inputs to be assembled into a single word. OUTPUT Range: 0000 to FFFF The resulting word. 650V AC Drive...

  • Page 54: Pattern Gen

    The drive provides a unique quiet pattern PWM strategy in order to reduce audible motor noise. The user is able to select between the quite pattern or the more conventional fixed carrier frequency method. With the quiet pattern strategy selected (random pattern enabled), audible motor noise is reduced to a dull hiss. 650V AC Drive...

  • Page 55: Pid

    D FILTER TC PAR\ P504 Range: 0.05 to 5.00 s In order to help attenuate high frequency noise on the PID output, a first order output filter has been provided. This parameter determines the output filter time constant. 650V AC Drive...
  • Page 56 This error term is then used by the PID. The output of the PID may be used to trim the demand setpoint via the SPEED TRIM parameter in the REFERENCE function block. 650V AC Drive...

  • Page 57: Preset

    INPUT 0 TO INPUT 7 PAR\ P301 to P308 Range: -300.00 to 300.00 Inputs to the Preset block. OUTPUT 1 Range: — .xx Selected input. OUTPUT 2 Range: — .xx Selected input (if SELECT INPUT is in the correct range). 650V AC Drive...
  • Page 58 When SELECT INPUT is set to 4, 5, 6 or 7, OUTPUT 2 will return a value of zero. SELECT INPUT INPUT 0 INPUT 1 INPUT 2 INPUT 3 OUTPUT 1 INPUT 4 INPUT 5 INPUT 6 INPUT 7 OUTPUT 2 650V AC Drive...

  • Page 59: Raise/Lower

    RAMP TIME. If OUTPUT is less than MIN VALUE the OUTPUT will ramp up to MIN VALUE at RAMP TIME. IMPORTANT: If MAX VALUE is less than MIN VALUE then OUTPUT will be either the MIN VALUE or the MAX VALUE depending on its initial value. 650V AC Drive...

  • Page 60: Reference

    REMOTE SETPOINT, JOG SETPOINT or COMMS SETPOINT. (Refer to the REFERENCE JOG function block for the JOG SETPOINT parameter). REVERSE Range: FALSE / TRUE Indicates demanded direction. This may not be the actual direction as no account of setpoint sign is taken. 650V AC Drive...
  • Page 61 Local Reference SPEED SETPOINT MAX SPEED CLAMP LOCAL MIN SPEED sign change REFERENCE SPEED DEMAND LOCAL SETPOINT * RAMP SPEED TRIM TRIM IN LOCAL MIN SPEED CLAMP REVERSE LOCAL REVERSE * Set only from the Operator Station 650V AC Drive...

  • Page 62: Reference Jog

    Interaction between RUN and JOG Only one of these signals can be in effect at any one time; the other signal is ignored. The drive must be "stopped" to change from running to jogging, or vice versa. 650V AC Drive...

  • Page 63: Reference Ramp

    RAMP HOLD Range: FALSE / TRUE When TRUE the output of the ramp is held at its last value. RAMPING Range: FALSE / TRUE Set TRUE when ramping. 650V AC Drive...
  • Page 64 1-56 Programming Your Application Functional Description The ramp output takes the form shown below. S-Ramp Acceleration Deceleration Jerk Jerk Jerk Jerk Time (secs) Jerk Acceleration Velocity 650V AC Drive...

  • Page 65: Reference Stop

    Rate at which the SPEED DEMAND is ramped to zero (see REFERENCE function block) FINAL STOP RATE Range: 12 to 4800 Hz/s Rate at which any internally generated setpoint trims are removed. For example, the trim due to the slip compensation block. 650V AC Drive...

  • Page 66: Sequencing Logic

    Setting this parameter to FALSE disables the drive operation and causes the motor to coast. The action of setting this parameter to TRUE is latched. The drive can not be restarted until the coast stop is completed. This signal is effective even when the drive is in Local mode. 650V AC Drive...
  • Page 67 Set FALSE when the drive trips, and set TRUE when the run command is removed. This output is False while the pre-charge relay is open on power-up. FAN RUNNING Range: FALSE / TRUE This diagnostic is TRUE is the drive's cooling fans are running. 650V AC Drive...

  • Page 68: Skip Frequencies

    The skip frequencies are symmetrical and thus work in forward and reverse. Note: Setting the FREQUENCY to 0 disables the corresponding band. Setting the BAND to 0 causes the value of BAND 1 to be used for this band. 650V AC Drive...
  • Page 69 1-61 Programming Your Application The behaviour of this function block is illustrated below. Drive Frequency Skip band Skip Frequency Setpoint Drive Frequency Setpoint Frequency 1 Frequency 2 Drive Frequency Frequency 2 Setpoint Frequency 1 650V AC Drive...

  • Page 70: Slew Rate Limit

    This causes the SLEW RATE LIMIT block to hold the setpoint at its current value. This typically lasts for only 1ms, time for the excess energy to be dumped into the braking resistor. HOLD SIGNAL ACCEL LIMIT SETPOINT DECEL LIMIT 650V AC Drive...

  • Page 71: Slip Comp

    Based on the rated speed, the no load speed and the rated load of the motor, the slip compensation block adjusts the demand frequency to compensate for any speed slippage resulting from the load. Torque No Load Speed (synchronous speed) Rated Torque Speed Rated Speed 650V AC Drive...

  • Page 72: Speed Loop

    PI. When the drive is operating in torque control mode (i.e. “TORQ CTRL MODE is TRUE) the speed loop PI does not operate and the torque demand becomes the value of this parameter.. 650V AC Drive...
  • Page 73 SENSORLESS VEC mode, the speed feedback is calculated from the voltages and currents in the motor. Aux Torque Torque Demand Demand Torque Isolate Limits Torque Control Torque Demand Speed Demand Speed Clamp Control Lo-Pass Filter Prop Term Speed Feedback Lo-Pass Filter Integral Term Integral Integral Preset Defeat 650V AC Drive...

  • Page 74: Stabilisation

    Enabling this function reduces the problem of unstable running in induction motors. This can be experienced at approximately half full speed, and under low load conditions. Parameter Descriptions ENABLE Range: FALSE / TRUE SET\CTRL CL05 Enables (or disables) the stabilisation function. 650V AC Drive...

  • Page 75: Stall Trip

    The timer is reset whenever the measured current is less than the active Current Limit. Refer to the Installation Product Manual, Chapter 7 for a description of the trips supported by the drive. 650V AC Drive...

  • Page 76: Torque Limit

    This indicates the final actual positive torque limit including any current limit or inverse time current limit action. ACTUAL NEG LIM Range: — .0 % This indicates the final actual negative torque limit including any current limit or inverse time current limit action. 650V AC Drive...

  • Page 77: Trips History

    If more than ten trips have occurred since the drive was configured then only the ten most recent trips will be available for inspection. These parameters are preserved through a power failure. Refer to TRIPS STATUS, page 1-70 for an explanation of the four-digit codes. 650V AC Drive...

  • Page 78: Trips Status

    0x0008 EXTERNAL TRIP 0x0010 INVERSE TIME 0x0020 CURRENT LOOP 0x0040 MOTOR STALLED 0x0080 ANIN FAULT 0x0100 BRAKE RESISTOR 0x0200 BRAKE SWITCH 0x0400 DISPLAY/KEYPAD 0x0800 LOST COMMS 0x1000 CONTACTOR FBK CNTC 0x2000 SPEED FEEDBACK 0x4000 AMBIENT TEMP 0x8000 650V AC Drive...
  • Page 79 IDs from 1 to 16 inclusive. Keypads (MMIs): Trips shown as displays, i.e. , can be disabled using the keypads in the TRIPS menu. Other trips, as indicated, can be disabled over the Comms. 6511 6901 6521 650V AC Drive...
  • Page 80 SHORT CCT, DESAT (OVER I), Trip 23 (Reserved) and 24V FAILURE, (another unlikely situation). Note: The hexadecimal value is used over comms, however, pressing the M key whilst displaying the hexadecimal trip value will show the list of all trips and their current values. 650V AC Drive...

  • Page 81: Value Function

    -0.005 < x < 0.005 = FALSE, Else TRUE Parameter Descriptions INPUT A Range: -32768.00 to 32767.00 General purpose input. INPUT B Range: -32768.00 to 32767.00 General purpose input. INPUT C Range: -32768.00 to 32767.00 General purpose input. 650V AC Drive...
  • Page 82 27 : MAX(A,B,C) 28 : PROFILE SQRT 29 : PROFILE LINEAR 30 : PROFILE x^2 31 : PROFILE x^3 32 : PROFILE x^4 OUTPUT Range: — .xx The result of performing the selected operation on the inputs. 650V AC Drive...
  • Page 83 | IN PU T B | magnitude of INPUT B, otherwise the OUTPUT is FALSE. A(1+B) The OUTPUT is set to INPUT A + ( INPUT A * INPUT B / 100.00 ). 650V AC Drive...
  • Page 84 INPUT A becoming FALSE starts the delay timer. INPUT B sets the duration of the delay in seconds (1 = 1 second). Setting INPUT C to TRUE (≠0) inverts the output. At the end of the duration, OUTPUT becomes FALSE unless INPUT A has reverted to TRUE. 650V AC Drive...
  • Page 85 INPUT B sets the length of the minimum pulse required in seconds (1 = 1 second). INPUT C inverts the output when TRUE. The duration of the pulse is at least the period set by INPUT B. 650V AC Drive...
  • Page 86 INPUT B (this is fulfilled in the default condition when inputs A, B & C are all zero) If INPUT C is set to a negative value, its absolute value defines the window range, and the output is inverted. 650V AC Drive...
  • Page 87 OUTPUT = INPUT B + (INPUT C - INPUT B) x (INPUT A) PROFILE x^3 OUTPUT = INPUT B + (INPUT C - INPUT B) x (INPUT A) PROFILE x^4 OUTPUT = INPUT B + (INPUT C - INPUT B) x (INPUT A) 650V AC Drive...

  • Page 88: Voltage Control

    BASE VOLTS Range: 0.00 to 115.47 % This parameter directly scales the output of the voltage control function block, thus allowing further scaling of the drive output volts if required. Refer also to “Normal/Heavy Duty Selection”, page 1-82. 650V AC Drive...

  • Page 89: Zero Speed

    The speed feedback used is the speed demand added to all trims, (such as those due to Note: stabilisation or slip compensation). Example where HYSTERISIS = 0.2% speed demand On level 0.7% speed feedback HYSTERISIS window THRESHOLD 0.5% Off level 0.3% true zero AT ZERO SPD DMD 650V AC Drive...

  • Page 90: Normal/Heavy Duty Selection

    Change from NORMAL DUTY to HEAVY DUTY Function Block Parameter Set to Note INVERSE TIME Max Overload Level 150.0 % Internal Parameter CURRENT LIMIT CURRENT LIMIT 150.0 % High Limit set 150.0 % VOLTAGE BASE VOLTS 100.0 % High Limit 115.47 % CONTROL 650V AC Drive...

  • Page 91: Specification

    MMI Name The parameter name as it appears on the MMI (keypad). CELITE Name The parameter name as it appears in SSD Drives' own programming tool, ConfigEd Lite. Function Block The function block under which the parameter is stored in CELITE.

  • Page 92: Specification Table: Tag Number Order

    0 to 1 BOOL 13.3.2 VALUE SET\IN IPD3 DIGITAL INPUT 3 (Terminal 9) Output BOOL 13.4.1 INVERT SET\IN IP04 DIGITAL INPUT 4 (Terminal 10) 0 to 1 BOOL 13.4.2 VALUE SET\IN IPD4 DIGITAL INPUT 4 (Terminal 10) Output BOOL 650V AC Drive...
  • Page 93 REAL 35.16 MUTUAL INDUC SET\CTRL CL19 MOTOR DATA 0.00 to 3000.00 (1) REAL 35.09 MOTOR CONNECTION SET\CTRL CL16 MOTOR DATA 0 : DELTA ENUM 1 : STAR 43.08 FINAL STOP RATE REFERENCE STOP 12. to 4800. REAL 650V AC Drive...
  • Page 94 15.7.1 INPUT A VALUE FUNC 7 -32768.00 to 32767.00 REAL 15.7.2 INPUT B VALUE FUNC 7 -32768.00 to 32767.00 REAL 15.7.3 INPUT C VALUE FUNC 7 -32768.00 to 32767.00 REAL 15.7.5 OUTPUT VALUE FUNC 7 Output REAL 650V AC Drive...
  • Page 95 16.7.2 INPUT B LOGIC FUNC 7 0 to 1 BOOL 16.7.3 INPUT C LOGIC FUNC 7 0 to 1 BOOL 16.7.5 OUTPUT LOGIC FUNC 7 Output BOOL 16.7.4 TYPE LOGIC FUNC 7 As LOGIC FUNC 1 ENUM 650V AC Drive...
  • Page 96 0 to 1 BOOL 43.01 RUN STOP MODE PAR 9 REFERENCE STOP 0 : RAMPED ENUM 1 : COAST 2 : DC INJECTION 24.04 SEQUENCING LOGIC 0 to 1 BOOL 41.04 SEQ DIRECTION LOCAL CONTROL 0 to 1 BOOL 650V AC Drive...
  • Page 97 SKIP FREQUENCIES Output REAL 17.1.2 INPUT 0 PAR 301 PRESET 1 -32768.00 to 32767.00 REAL 17.1.3 INPUT 1 PAR 302 PRESET 1 -32768.00 to 32767.00 REAL 17.1.4 INPUT 2 PAR 303 PRESET 1 -32768.00 to 32767.00 REAL 650V AC Drive...
  • Page 98 51.08 TRIP 8 TRIPS HISTORY As TRIPS STATUS ENUM 51.09 TRIP 9 TRIPS HISTORY As TRIPS STATUS ENUM 51.10 TRIP 10 (OLDEST) TRIPS HISTORY As TRIPS STATUS ENUM 17.4.2 INPUT 0 PRESET 4 -32768.00 to 32767.00 REAL 650V AC Drive...
  • Page 99 40.02 ATTEMPT DELAY 1 SET\SETP ST22 AUTO RESTART 0.0 to 600.0 REAL 40.07 ATTEMPTS LEFT AUTO RESTART Output 40.08 TIME LEFT AUTO RESTART Output REAL 40.06 RESTARTING AUTO RESTART Output BOOL 46.02 FEEDBACK -300.00 to 300.00 REAL 650V AC Drive...
  • Page 100 SET\OUT OP32 DIGITAL OUTPUT 3 (Relay) 0 to 1 BOOL 14.3.1 VALUE SET\OUT OP33 DIGITAL OUTPUT 3 (Relay) 0 to 1 BOOL 30.08 BASE VOLTS INJ BRAKING 0.00 to 115.47 REAL 50.04 ACTIVE TRIPS+ TRIPS STATUS Output WORD 650V AC Drive...
  • Page 101 AIMING POINT INVERSE TIME 50.0 to 150.0 (2) REAL 1149 32.02 DELAY INVERSE TIME 5.0 to 30.0 REAL 1150 32.03 DOWN TIME INVERSE TIME 1.0 to 10.0 REAL 1151 32.04 UP TIME INVERSE TIME 1.0 to 600.0 REAL 650V AC Drive...
  • Page 102 ENERGY METER Output (1) REAL 1607 64.05 ENERGY USED ENERGY METER Output REAL 1632 56.03 STALL LIMIT TYPE SET\CTRL CL84 STALL TRIP 0 to 1 BOOL 1655 33.08 ENERGY SAVING SET\CTRL CL09 FLUXING 0 to 1 BOOL 650V AC Drive...

  • Page 103: Mmi Parameters

    ENABLE SET\CTRL CL05 STAB ENABLE STABILISATION ENABLE SET\CTRL CL06 VOLTS CTRL MODE VOLTAGE CONTROL VOLTAGE MODE SET\CTRL CL07 BOOST MODE FLUXING 601 FLUXING F M VF 1058 SET\CTRL CL08 AUTO BOOST FLUXING AUTO BOOST F M VF 650V AC Drive...
  • Page 104 SET\OUT OP23 DIGOUT 2 VALUE DIGITAL OUTPUT 2 (Terminal 10) VALUE SET\OUT OP31 RELAY SOURCE APP CONFIG RELAY SOURCE 1093 SET\OUT OP32 RELAY INVERT DIGITAL OUTPUT 3 (Relay) INVERT SET\OUT OP33 RELAY VALUE DIGITAL OUTPUT 3 (Relay) VALUE 650V AC Drive...
  • Page 105 SET\ENC EN01 ENC MODE ENCODER MODE SET\ENC EN02 ENC RESET ENCODER RESET SET\ENC EN03 ENC INVERT ENCODER INVERT SET\ENC EN04 ENC LINES ENCODER LINES SET\ENC EN05 ENC SPEED SCALE ENCODER SPEED SCALE SET\ENC EN06 ENC SPEED ENCODER SPEED 650V AC Drive...

  • Page 106: Pref Cross Reference Table

    2-16 Parameter Specification Pref Cross Reference Table Pref is a unique identifier used internally by the MMI, for use by SSD Drives' engineers. When communicating over Comms, always use the Tag Number. Pref Pref Pref Pref Pref Pref Pref Pref 7.01...

  • Page 107: Product-Related Default Values

    # The correct value is selected for the size of drive - refer to the Power Dependent Parameters table below * The correct value is selected for the drive, however, when 60Hz is selected the 400V unit = 460V 650V AC Drive...

  • Page 108: Power Dependent Defaults

    500. ms 500. ms 500. ms 500. ms MOTOR CONNECTION MOTOR DATA 1 : STAR 1 : STAR 1 : STAR 1 : STAR 1 : STAR 1 : STAR BRAKE RESISTANCE DYNAMIC BRAKING BOOST MODE FLUXING 1058 650V AC Drive...
  • Page 109 1187 20.00 20.00 20.00 SPEED INT TIME SPEED LOOP 1188 500. ms 500. ms 500. ms MOTOR CONNECTION MOTOR DATA 1 : STAR 1 : STAR 1 : STAR BRAKE RESISTANCE DYNAMIC BRAKING BOOST MODE FLUXING 1058 650V AC Drive...
  • Page 110 500. ms 500. ms 500. ms 500. ms MOTOR CONNECTION MOTOR DATA 1 : STAR 1 : STAR 1 : STAR 1 : STAR 1 : STAR 1 : STAR BRAKE RESISTANCE DYNAMIC BRAKING BOOST MODE FLUXING 1058 650V AC Drive...
  • Page 111 500. ms 500. ms 500. ms 500. ms SPEED INT TIME SPEED LOOP 1188 1 : STAR 1 : STAR 1 : STAR 1 : STAR MOTOR CONNECTION MOTOR DATA BRAKE RESISTANCE DYNAMIC BRAKING BOOST MODE FLUXING 1058 650V AC Drive...
  • Page 112 100 ms 100 ms 100 ms 100 ms 100 ms MOTOR CONNECTION MOTOR DATA 1 : STAR 1 : STAR 1 : STAR 1 : STAR 1 : STAR BRAKE RESISTANCE DYNAMIC BRAKING BOOST MODE FLUXING 1058 650V AC Drive...
  • Page 113 SPEED INT TIME SPEED LOOP 1188 100 ms 100 ms 100 ms 100 ms MOTOR CONNECTION MOTOR DATA 1 : STAR 1 : STAR 1 : STAR 1 : STAR BRAKE RESISTANCE DYNAMIC BRAKING BOOST MODE FLUXING 1058 650V AC Drive...
  • Page 114 100 ms 100 ms MOTOR MOTOR DATA 1 : STAR 1 : STAR 1 : STAR 1 : STAR 1 : STAR 1 : STAR 1 : STAR CONNECTION BRAKE DYNAMIC RESISTANCE BRAKING BOOST MODE FLUXING 1058 650V AC Drive...
  • Page 115 100 ms 100 ms 100 ms 100 ms MOTOR MOTOR DATA 1 : STAR 1 : STAR 1 : STAR 1 : STAR 1 : STAR 1 : STAR CONNECTION BRAKE DYNAMIC RESISTANCE BRAKING BOOST MODE FLUXING 1058 650V AC Drive...
  • Page 116 100 ms 100 ms 100 ms 100 ms 100 ms MOTOR MOTOR DATA 1 : STAR 1 : STAR 1 : STAR 1 : STAR 1 : STAR CONNECTION BRAKE DYNAMIC RESISTANCE BRAKING BOOST MODE FLUXING 1058 650V AC Drive...
  • Page 117 SPEED INT TIME SPEED LOOP 1188 100 ms 100 ms 100 ms 100 ms MOTOR MOTOR DATA 1 : STAR 1 : STAR 1 : STAR 1 : STAR CONNECTION BRAKE DYNAMIC RESISTANCE BRAKING BOOST MODE FLUXING 1058 650V AC Drive...
  • Page 118 2-28 Parameter Specification 650V AC Drive...

  • Page 119: C O M M U N I C A T I O N S Communications Technology Options

    Refer to the Communications Interface Technical Manual for further details. ConfigEd Lite This is SSD Drives’ Windows-based block programming software. It has a graphical user- interface and drawing tools to allow you to create block programming diagrams quickly and easily. Contact your local SSD Drives sales office.
  • Page 120 Serial Communications 650V AC Drive...

  • Page 121: Principle State Machine

    Table 4-2 Parameter States for the MAIN SEQ STATE Parameter Note: 1. JOGGING is set TRUE once the jog cycle has started, and remains TRUE until the jog cycle has finished which is when either the stop delay has finished or 650V AC Drive...

  • Page 122: Transition Of States

    Fast Stop timer expired or FAST STOP MODE = Coast Stop OR Inverter at zero setpoint Trip Active Tripped Stack quenched Tripped Switch On Disabled Trip = FALSE and TRIP RESET 0->1 transition Table 4-3 Transition Matrix 650V AC Drive...

  • Page 123: State Diagram

    Sequencing Logic State Diagram 2,4,7,11,15,20 Trip Active Tripped Switch On Disabled Ready To Switch On Switched On Ready Ramp to zero Delay Enabled Fast Stop Active Program Stop #5 650V AC Drive...

  • Page 124: External Control Of The Drive

    ANDed with the NOT COAST STOP parameter of the SEQUENCING LOGIC function block. When both Set (=1) is the same as: NOT COAST STOP TRUE When either or both Cleared (= 0) is the same as : NOT COAST STOP FALSE 650V AC Drive...

  • Page 125: Example Commands

    Not implemented. It is intended to allow the PLC to toggle between local and remote. The state of this must be set (=1) to allow this feature to be added in the future. Example Commands 047F hexadecimal to RUN 047E hexadecimal to STOP 650V AC Drive...

  • Page 126: Communications Status

    Set (=1) only when in START DISABLED state, refer to Table 4-1. Remote This bit is set (= 1) if the Inverter is in Remote mode AND the parameter REMOTE COMMS SEL of the COMMS CONTROL function block is Set (= 1). 650V AC Drive...

  • Page 127: The Default Application

    Application by number. Press the key to load the Application. Application Description Note: Parameters whose default values are product-related are indicated in the block diagrams with * or **. Refer to Chapter 2: "Parameter Specification" - Product-Related Default Values. 650V AC Drive...
  • Page 128 Applications 650V AC Drive...

  • Page 129: Application 1: Basic Speed Control (Default)

    HEALTH – [1093] RELAY SOURCE – TRUE – [290] TRIP RST BY RUN – NONE – [1094] DIGIO2 SOURCE – TRUE – [283] POWER UP START – FALSE – [1064] APP LOCK – Application 1: Basic Speed Control (default) 650V AC Drive...
  • Page 130 0V = 0%, 10V = 100% ANALOG INPUT 2 Speed Trim 4mA = 0%, 20mA = 100% ANALOG INPUT 1 Speed Setpoint 0V = 0%, 10V = 100% RL1A DIGITAL OUTPUT 3 HEALTH Open = tripped, i.e. not RL1B (relay) healthy 650V AC Drive...

  • Page 131: Application 2: Auto/Manual Control

    HEALTH – [1093] RELAY SOURCE – TRUE – [290] TRIP RST BY RUN – NONE – [1094] DIGIO2 SOURCE – TRUE – [283] POWER UP START – FALSE – [1064] APP LOCK – Application 2: Auto/Manual Control 650V AC Drive...
  • Page 132 0V = 0%, 10V = 100% ANALOG INPUT 2 Auto Setpoint 4mA = 0%, 20mA = 100% ANALOG INPUT 1 Manual Setpoint 0V = 0%, 10V = 100% RL1A DIGITAL OUTPUT 3 HEALTH Open = tripped, i.e. not RL1B (relay) healthy 650V AC Drive...

  • Page 133: Application 3 Preset Speeds

    HEALTH – [1093] RELAY SOURCE – TRUE – – [290] TRIP RST BY RUN NONE – [1094] DIGIO2 SOURCE – TRUE – [283] POWER UP START – FALSE – [1064] APP LOCK – Application 3: Preset Speeds 650V AC Drive...
  • Page 134 4mA = 0%, 20mA = 100% ANALOG INPUT 1 Speed Setpoint 0V = 0%, 10V = 100% RL1A DIGITAL OUTPUT 3 HEALTH Open = tripped, i.e. not RL1B (relay) healthy Preset Speed Truth Table DIN4/DOUT2 DIN3 DIN2 Preset 650V AC Drive...

  • Page 135: Application 4: Raise/Lower Trim

    HEALTH – [1093] RELAY SOURCE – TRUE – [290] TRIP RST BY RUN – NONE – [1094] DIGIO2 SOURCE – TRUE – [283] POWER UP START – FALSE – [1064] APP LOCK – Application 4: Raise/Lower Trim 650V AC Drive...
  • Page 136 24V = raise input DIGITAL INPUT 1 Run Forward 24V = run forward ANALOG OUTPUT 1 Ramp Output absolute speed demand 0V = 0%, 10V = 100% RL1A DIGITAL OUTPUT 3 HEALTH Open = tripped, i.e. not RL1B (relay) healthy 650V AC Drive...

  • Page 137: Application 5: Pid

    – HEALTH – [1093] RELAY SOURCE – TRUE – [290] TRIP RST BY RUN – NONE – [1094] DIGIO2 SOURCE – TRUE – [283] POWER UP START – FALSE – [1064] APP LOCK – Application 5: PID 650V AC Drive...
  • Page 138 0V = 0%, 10V = 100% ANALOG INPUT 2 Process 0V = 0%, 10V = 100% Feedback ANALOG INPUT 1 Process Setpoint 0V = 0%, 10V = 100% RL1A DIGITAL OUTPUT 3 HEALTH Open = tripped, i.e. not RL1B (relay) healthy 650V AC Drive...

  • Page 139: Application Control Blocks

    FALSE – [129] SWITCH OP PORT – ** 2.0 s – [100] DEFLUX DELAY – TRUE – [283] POWER UP START – Application Control Blocks Some of these blocks may already be in use by the Applications 650V AC Drive...
  • Page 140 ON HOLD TIME – -100.00 – [354] INPUT 7 – -100.00 – [517] INPUT 7 – 0.00 s – [588] OFF HOLD TIME – Application Control Blocks Some of these blocks may already be in use by the Applications 650V AC Drive...
  • Page 141 NOT(A) – [204] TYPE – NOT(A) – [229] TYPE – IF(C) -A – [154] TYPE – IF(C) -A – [179] TYPE – Application Control Blocks Some of these blocks may already be in use by the Applications 650V AC Drive...
  • Page 142 FALSE – [567] INVERT – VALUE [728] – FALSE 100 – [566] LINES – FALSE – [727] INVERT – 1.00 – [110] SPEED SCALE – Application Control Blocks Some of these blocks may already be in use by the Applications 650V AC Drive...
  • Page 143 CL12 now all control modes p1-43. Update for sv4.8 onwards. 18825 13/07/05 Company name change. (18354) FIRST USED ON MODIFICATION RECORD 650V AC Drive Software Product Manual Frames 1, 2, 3, C, D, E, F DRAWING NUMBER SHT. 1 ZZ466358U001 OF 1...

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