Introduction These operating instructions describe the installation, operation and programming of the combined process photometer ® and titrator Testomat 2000 TH/Cl. We recommend that, whilst familiarising yourself with the operation of the unit aided by this manual, you have immediate access to the unit in order to perform the functions and combinations as described. As certain functions are interrelated, it is advisable to follow the instructions in the given order.
Notes for the user • Repeated switching 'on' and 'off': Wait at least for 5 seconds before you switch the unit repeatedly 'on' or 'off' at the main switch. • Observation of the environmental conditions: In order to guarantee a reliable operation, the unit must only be used under the environmental conditions described in the technical data.
Installation and commissioning Installation and commissioning must be undertaken only by authorised technicians! Installation The unit should be fixed vertically! Avoid tension of the housing. The unit doors swing to the left when they are opened. Please ensure that there is sufficient space for opening them. In this way, you facilitate the electrical installation and later maintenance and service work.
Commissioning 1. Full reagent bottles must be connected before commissioning and switching on. Attach the vacuum connection onto the reagent bottle using the union nut. Please observe the correct allocation of the reagents A, B and C to the dosing pumps: TH2025 = DOSIClip 1 (left), Cl2025A = DOSIClip 2, Cl2025B = DOSIClip 3, Cl2025C = DOSIClip 4 (right).
General description Internal construction Terminal block for inputs Start, Stop, IN1, IN2 and output OUT F1 T0,1A/ 240V F9 T4A H 250 V F1 T0,1A 230 V F8 T1A F4 T0,16A 230 V E-Ventil A-Ventil 24 V F7 T0,08A F5 T0,2A F6 T0,315A J2 DOSI 1 J3 DOSI 2...
Description of the electrical connections Terminal block identification IN = input, OUT = output Terminal Type Function Note Mains-Protective earth (5 x) Mains, N = Neutral Mains-input 230 - 240 V AC Mains, L = Live (or 24V AC) Neutral switched (8 x) Mains voltage, max.
Description of displays and operating features (1) Power switch The 'ON'/'OFF' switch is located on the right- hand side panel. Use it to switch the unit on and off. (2) Unit fuse (inside the unit) Protects outputs against overload and short circuit.
Status display The display indicates active unit components. Description of relays outputs Flush external flush valve We recommend the fitting of a programmed flush valve upstream of the unit if, when installing the unit, the use of a long sampling tube is unavoidable Also, in cases where the unit is used for monitoring two measuring points, an external flush valve should be installed in order to prevent faulty measurements caused by mixing of the samples.
AUX Programmable function output The function of this volt-free relay output is programmable: 1. Message of a current analysis "M" º BASIC PROGRAM º PROGRAM VALUES º FUNCTION AUX º CONTACT DURING ANALYSIS and/or 2. Contact before an analysis, e. g. control of a cooler "M"...
Description of the signal inputs and output Connect the signal inputs "Start", "Stop", "IN1" and "IN2" only with volt-free contacts! Start external analysis start Stop external analysis stop Function Type of contact Test time Action Start S Mode of operation EXTERNAL starts normally open an analysis by triggering a contact at none...
Measuring points switch-over The Testomat 2000 THCl enables the monitoring of 2 measuring points. The measuring points switch-over occurs automatically, but can be suppressed by a contact at input IN1. The active status of IN1 should be programmed correspondingly.
Setting the timer FLUSH TIMES/INTERVAL s s t t M E INTERNAL FLUSH TIME Internal flush External flush time In order to ensure the analysed sample represents the current value, the sampling Interval pause tube must be sufficiently well flushed taking its length into consideration. After the installation has been out of operation for a longer period, or in the case of long analysis intervals, it is sensible to select a flushing time in excess of 60 seconds.
Logic functions of the limit value outputs LV1 and LV2 Schematic representation of logic function Logic function 0, Duration Output relay LV1 or LV2 pulls up when the measured value rises above limit value LV1 or LV2. If the measured value falls below the limit value LV1 or LV2 without lock out, the relevant relay drops out again.
Service II SERVICE II s st t M E Reset operating time The service II menu contains a number of functions for monitoring the operation of the Maintenance interval unit. The functions in the service II menu have a direct influence on the operation, and monitoring functions of the unit! Reset operating time After replacing the metering pump or the holder for the measuring chamber, the current operating time can be reset to...
Structure of the menu Displayed function "i" "M" (Key) Information Menu Program Menu Selection and input Start menu Select one of the two menus by pressing either the "M" or the "i" key. Selection The active line position is displayed in CAPITALS. Use the "ENTER" key to activate the line, i.e. to enter a submenu. By using the arrow key "w", the next parameter appears below the lowest display line: The menu can be scrolled.
Information Menu "i" TH: 0.20 °dH Cl: 0.24 mg/l 4 lines are displayed ^1: 0.20 °dH (black scale) ^2: 0.40 mg/l Structure of the "i" - menu i button The information menu can be used to call up the active settings and status unit, error...
Program Menu "M" PROGRAM MENU TH: 0.20 °dH Testomat 2000 TH/Cl Cl: 0.24 mg/l BASIC PROGRAM ^1: 0.20 °dH ^2: 0.40 mg/l Call (1) Description on the next The program menu "M" is selected by page pressing the "M" key M - key PROGRAM s st t M E...
Confirm maintenance (10) After maintenance has been carried out confirm this by pressing "ENTER", and leave this item by pressing "M". The maintenance interval is started afresh. A maintenance request at the end of the maintenance interval must be confirmed in the M-menu. The message on the display is deleted and the maintenance output is reset.
Structure of the basic program MODE OF OPERATION s s t t M E VOLUME INTERVAL s s t t M E PROGRAM MENU Testomat 2000 TH/Cl TIME-CONTROLLED 000l BASIC PROGRAM Volume interval External (START) ENTER DISPLAY OF UNIT TH s st t M E BASIC PROGRAM st M E...
Error Messages / Trouble Shooting Displayed Message Unit result functions Possible causes Remedies (flashes at selected display) POWER FAILURE 24V S After programming: • Internal power failure Replace fuse F4 or F8 Continuous alarm or message of the 24 V supply (The control-lamp "Power"...
Further information Fault Possible causes Remedies Interface works incorrectly • Incorrect measuring value at the output or no S Replace fuse F7 power supply S Replace the plug-in circuit board Although unit is switched • Fuse F9, F5 or F2 (240 V: F1) defective S Replace fuses "ON"...
We reserve the right to make technical changes without notice in the interest of constantly improving our products! Art.-Nr. 49546 Kf T2000_THCL_GB030523.wpd L enntech L enntech 23 / 23 info@lenntech.com Tel. +31-152-610-900 info@lenntech.com Tel. +31-152-610-900 www.lenntech.com Fax. +31-152-616-289 www.lenntech.com Fax. +31-152-616-289...
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