Belltech 6640 Installation Instructions Manual

----1075 North Ave. Sanger, CA 93657-3539
Congratulations! You were selective enough to choose a BELLTECH PRODUCT. We have spent
many hours developing our line of products so that you will receive maximum
performance with minimum difficulty during installation.
Note: Confirm that all of the hardware listed in the parts list is in the kit. Do not begin installation if
any part is missing. Read the instructions thoroughly before beginning this installation.
Warning: DO NOT work under a vehicle supported by only a jack. Place support stands securely under
the vehicle in the manufacturer's specified locations unless otherwise instructed.
Warning: DO NOT drive vehicle until all work has been completed and checked. Torque all hardware to
values specified.
Reminder: Proper use of safety equipment and eye/face/hand protection is absolutely necessary when
using these tools to perform procedures!
NOTE: This is a complex installation that requires trimming of the rear chassis rails and cross members. It
should not be attempted by someone without the proper tools and some experience in installations of this
type. This installation may also require exhaust system modification to re-route the tailpipe aft of the muffler.
We recommend that the installation be performed by a qualified mechanic or repair facility.
RECOMMENDED TOOLS:
•
Properly rated floor jack, support stands, and wheel chocks
•
Combination wrench set
•
Torque wrench: 0-75 lb ft. range
•
Ratcheting socket wrench and socket sets
•
Safety Glasses
KIT INSTALLATION
1. Open the hardware kit and remove all of the contents. Refer to the part list (Page 5) to verify that all
parts are present.
2. Park the vehicle on a smooth, level concrete or seasoned asphalt surface and activate the parking
brake. Block the FRONT wheels of the vehicle with appropriate wheel chocks; making sure the
vehicle's transmission is in 1
3. Raise the rear of the vehicle off the ground using a floor jack rated for this load. Position a set of jack
stands rated for this load under the frame rails just forward of the rear leaf spring forward hangers.
Lower the vehicle down onto the jack stands and verify the vehicle stability on the jack stands with the
floor jack located under the center of the rear axle housing.
4. Remove, and set aside, the rear wheels and tires.
6640-888 9/05 ©
A Division of KW AUTOMOTIVE North America, Inc.
toll free: 800-445-3767
6640
FLIP KIT
CHEVY / GMC 2 DR. TAHOE / YUKON
st
gear (manual) or "Park" (automatic).
1

INSTALLATION INSTRUCTIONS

web: www.belltechcorp.com----