Advertisement
Quick Links
----3300 W. Pontiac Way Clovis, CA 93612
Thank you for being selective enough to choose our high quality BELLTECH PRODUCT. We
have spent many hours developing our line of products so that you will receive maximum
Note:
Confirm that all of the hardware listed in the parts list is in the kit. Do not begin installation if
any part is missing. Read the instructions thoroughly before beginning this installation.
Warning:
DO NOT work under a vehicle supported by only a jack. Place support stands securely under
the vehicle in the manufacturer's specified locations unless otherwise instructed.
Warning:
DO NOT drive vehicle until all work has been completed and checked. Torque all hardware to
values specified.
Reminder:
Proper use of safety equipment and eye/face/hand protection is absolutely necessary when
using these tools to perform procedures!
Note:
It is very helpful to have an assistant available during installation.
RECOMMENDED TOOLS:
KIT INSTALLATION
As this is a relatively involved installation, we recommend that a qualified mechanic at a properly equipped
facility perform it. We also recommend that the installation be performed on a firm, flat and level surface,
such as seasoned asphalt or concrete. The use of safe and properly maintained equipment is very important!
In order to document any possible irregularities in the factory ride height of your vehicle, please take a few
moments to fill out the Belltech Vehicle Inspection Record included with these instructions. We also
recommend measuring and recording all stock driveline angles prior to installing this kit. This information may
be helpful if vibration problems arise after installation.
6519-888 9/05
A Division of KW AUTOMOTIVE North America, Inc.
REAR AXLE FLIP & HANGER KIT
04-UP CHEVROLET 1500 QUAD CAB
performance with minimum difficulty during installation.
Properly rated floor jack and six (6) support stands
Wheel chocks
Die grinder equipped with abrasive cut-off wheel
½" drive torque wrench
Standard socket wrench set
Air powered ½" drive impact wrench
Flat bladed screw driver
Safety glasses
Air powered chisel
INSTALLATION INSTRUCTIONS
toll free: 1-800-445-3767
6519
1
web:
www.belltech.com----
Advertisement
Related Manuals for Belltech 6519
Summary of Contents for Belltech 6519
-
Page 1: Installation Instructions
In order to document any possible irregularities in the factory ride height of your vehicle, please take a few moments to fill out the Belltech Vehicle Inspection Record included with these instructions. We also recommend measuring and recording all stock driveline angles prior to installing this kit. This information may be helpful if vibration problems arise after installation. - Page 2 First, support the GAS TANK from underneath. NOTE: This step would be easier to do if the GAS TANK was near empty. Otherwise, moving a half-full or a full tank of gas is going to be more laborious. 6519-888 9/05 A Division of KW AUTOMOTIVE North America, Inc.
- Page 3 Using a 21mm wrench, un-bolt the hardware and remove completely. IMPORTANT NOTE: Once the LEAF SPRINGS have been removed, keep them in tack. Once you lay them on the ground, keep them in tact by using c-clamps. 6519-888 9/05 A Division of KW AUTOMOTIVE North America, Inc.
- Page 4 Prior to installing the REAR SHACKLE, our R & D Techs have found it easier to pre- assemble the REAR SHACKLE HANGER and the SPRING SHACKLE MOUNT. Using the kit supplied hardware, bolt up the new BELLTECH REAR SHACKLE HANGER to the existing holes in the chassis. (Photo 13)
- Page 5 Using a 21mm wrench, re-tighten the front hardware on the LEAF SPRING. 9. SPRING SADDLE AND U-BOLT INSTALLATION Locate the BELLTECH axle ADPATER SADDLES supplied in the kit. Place the ADPATER SADDLES on top of the springs with the hole over the head of the spring center bolt.
- Page 6 The BUMP STOP will also need to be replaced. Locate the BUMP STOP, one per side and remove. (Photo 19) Here removal of the stock BUMP STOP is shown. In Photo 20, you can see a difference in height from the stock to the BELLTECH BUMP STOP. 6519-888 9/05 ...
- Page 7 STOCK U-BOLTS 6519-888 9/05 A Division of KW AUTOMOTIVE North America, Inc.
- Page 8 6519-888 9/05 A Division of KW AUTOMOTIVE North America, Inc.
- Page 9 SPRING SHACKLE MOUNT SHOCK REAR EXTENSIONS HANGER MOUNT SADDLE AXLE U-BOLT STOCK PLATE 6519-888 9/05 A Division of KW AUTOMOTIVE North America, Inc.
- Page 10 Be aware that the vehicle will handle substantially different now that it has been modified. Installation is complete. Check all of the hardware and re-torque at intervals for the first 10, 100, 1000 miles. Parts List: 6519 Axle flip kit Part # Description Quantity...
Need help?
Do you have a question about the 6519 and is the answer not in the manual?
Questions and answers