Tusk KTM 690 Installation Instructions And Information Manual

Tusk Pannier Racks: KTM 690
Thanks for your purchase of the Tusk Pannier Racks.
These racks are made to handle extreme adventure riding, but work
great for the commuter as well. Please take note of the information and
instructions below to get the most out of your Tusk racks and panniers.
Note: For instructional videos, refer to
Assembly: Before you throw any packaging away, make sure you received all the necessary hardware:
Rack Hardware (Fig. 1)
8mm x 60mm Hex Bolt
8mm x 55mm Hex Bolt
8mm x 20mm Allen Bolt
8mm ID x 25.4mm Spacer (4)
6mm x 20mm Hex Bolt
6mm Washer
10mm ID x 2mm Spacer/Washer
Use of thread lock is recommended.

Box Mounting Hardware

8mm x 30mm Marking Bolt
8mm x 25mm Allen Bolt
8mm x 20mm Allen Bolt
8mm x 20mm Hand Knob Bolt
8mm Externally Serrated Washer
8mm Hex Flange Nut
8mm x Flat Washer

Rack Installation

*If installing with the TUSK Top Rack, use the
25.4mm Spacers from the Pannier Rack
hardware and the 65mm and 60mm Hex
Flange Bolts from the Top Rack hardware.*
*If the rear fender already has the OEM
marked mounting holes drilled in it, skip to
step 4.*
1. Remove rear fender from bike.
2. Drill a ¾" hole through the four manufacturer
marked hole centers on the underside of
removed rear fender. (Fig. 2)
The Tusk ¾" Spade Drill Bit (Rocky Mountain
ATV/MC part no. 1484250001) works great for
this.
3. Re-install rear fender on bike.
4. Place one of the 25.4mm spacers in each of the
drilled holes in the fender. (Fig. 3)
5. Position the pannier rack on the right side of
the bike aligning the holes in the upper
mounting plates over the 25.4mm spacers.
(Fig. 4)
6. Start an 8mm x 55mm hex bolt into the upper
front mounting plate, through the spacer, and
loosely thread into the subframe.
Leave loose until all bolts are installed. (Fig. 4)
7. Start an 8mm x 60mm hex bolt into the upper
rear mounting plate, through the spacer, and
loosely thread into the subframe.
Leave loose until all bolts are installed. (Fig. 4)

Rack Parts

Left side hoop rack
(2)
Left side box mount
(2)
(4) Right side hoop rack
Right side box mount
(4) Rear brace
Internal box bar
(4)
(4)
(1)
(8)
(6)
(2)
(2)
(14)
(22)
www.rockymountainatvmc.com/videos
(1)
(1)
(1)
(1)
(1)
(2)
Fig. 1
Fig. 2
Fig. 3
8mm x 60mm Bolt
Fig. 4
(x4) 19mm (3/4") Drill
(x4) 25.4mm Spacers
8mm x 55mm Bolt
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