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Cascade 55K Installation Instructions Manual

K-series fork positioner solenoid control kits
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Installation
Instructions
This sheet provides installation instructions and replacement
parts list for Cascade Solenoid Control Kits. The kits provide
two function operation using a single function hydraulic supply
and solenoid actuation to select the sideshift or fork position
functions. A Cable Reel and internal hose reeving or 6-N-1
Cable-Hose Reel is required to supply hydraulics and electric
signal to the solenoid.
cascade
corporation
For Technical Support . . .
Call: 1-800-227-2233
Fax: 1-888-329-8207
Internet: www.cascorp.com
Write: Cascade Corporation, PO Box 20187, Portland, OR 97294
NOTE: Kits are UL Classified (File No. AU3546) for safety in
Electric Battery (UL 583) and IC Engine (UL 558) Indust. Truck
type E, ES, G, GS,G/LP/ GS/LPS, LP, LPS, D and DS.
NOTE: UL Classified Kits require installation by qualified
personnel only without major disturbance, cutting, splicing or
soldering of factory installed wiring.
Sideshifter
W
To Order Parts . . .
Call: 1-888-227-2233
Internet: www.cascorp.com
Write: Cascade Corporation, 2501 Sheridan Ave., Springfield, OH 45505
K-Series Fork Positioner
Solenoid Control Kits
Fork Positioner
Solenoid
Valve
NOTE: To be UL Classified, these
kits must be used with a Cascade
UL Classified Power Supply.
Fax: 1-888-329-0234
FP0955.eps
Cascade Corp.
File No. AU3546

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Summary of Contents for Cascade 55K

  • Page 1 This sheet provides installation instructions and replacement Electric Battery (UL 583) and IC Engine (UL 558) Indust. Truck parts list for Cascade Solenoid Control Kits. The kits provide type E, ES, G, GS,G/LP/ GS/LPS, LP, LPS, D and DS. two function operation using a single function hydraulic supply...
  • Page 2: Component Installation

    Component Installation Mount the guard to the sideshifter lower carriage bar. Tighten the capscrews to a torque of 25 ft.-lbs. (35 Nm). FP0783.eps Install the hoses to the valve fittings with the hose length orientation shown. Tighten the hose ends with the natural bend of the hoses upward.
  • Page 3 Remove any existing fittings from the sideshift cylinder ports. Install the new supply manifold and fittings to the sideshift cylinder ports. Do not remove the flow restrictor washers from the cylinder ports. FP0960.eps Remove existing fittings Install the kit hoses. Route the hoses to prevent wear and pinch points.
  • Page 4: Operation

    NOTE: UL Classified Kits require installation by qualified personnel only without major disturbance, cutting, splicing or soldering of factory installed wiring. Control Handle Switch– Use Control Knob Kit 6823292 (12V) OR 6823293 (24V-48V) WARNING: To reduce risk of fire, replace only with the same type and ratings of fuse.
  • Page 5 55K Solenoid Control Kit ⁄ & FP0961.eps PART NO. DESCRIPTION PART NO. DESCRIPTION 6064496 55K Solenoid Control Kit–12V 6050411 Manifold ● 6064505 55K Solenoid Control Kit–24V 6050405 Hose, 22.0 in. (560 mm) 6064506 55K Solenoid Control Kit–36V 6050725 Hose, 15.75 in. (400 mm) 6064507 55K Solenoid Control Kit–48V...
  • Page 6 65K Solenoid Control Kit ⁄ & FP1139.eps PART NO. DESCRIPTION PART NO. DESCRIPTION 6068058 65K Solenoid Control Kit–12V 6050411 Manifold ● 6068209 65K Solenoid Control Kit–24V 6064656 Hose, 24.0 in. (610 mm) 6068210 65K Solenoid Control Kit–36V 6050052 Hose, 20.0 in. (510 mm) 6068211 65K Solenoid Control Kit–48V 6064643...
  • Page 7 100K Solenoid Control Kit ⁄ & FP1657.eps ¤ PART NO. DESCRIPTION PART NO. DESCRIPTION 6074873 100K Solenoid Control Kit–12V 6050411 Manifold ● 6074945 100K Solenoid Control Kit–24V 6064643 Hose, 27.0 in. (686 mm) 6074947 100K Solenoid Control Kit–36V 6050052 Hose, 20.0 in. (510 mm) 6074948 100K Solenoid Control Kit–48V 6064656...
  • Page 8 120K, 150K & 165K Solenoid Control Kit & FP1718.eps PART NO. DESCRIPTION PART NO. DESCRIPTION 6805088 Solenoid Control Kit–12V 6050638 Fitting ● ■ 6805091 Solenoid Control Kit–24V 617917 Fitting, 4-4 ● 6805092 Solenoid Control Kit–36V 6805079 Hose, 34.0 in. (870 mm) 6805093 Solenoid Control Kit–48V 6050052...
  • Page 9 BLANK...
  • Page 10 Do you have questions you need answered right now? Call your nearest Cascade Service Department. Visit us online at www.cascorp.com AMERICAS Cascade Corporation Cascade Canada Inc. Cascade do Brasil U.S. Headquarters 5570 Timberlea Blvd. Praça Salvador Rosa, Mississauga, Ontario 131/141-Jordanópolis,...

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