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Trouble Shooting Chart - Bell and Gossett Ecocirc Vario series Instruction Manual

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Trouble Shooting Chart

LED Indicator: Solid green LED indicates pump is powered and functioning properly. If flashing green LED please follow the
Corrective Actions for the errors below.
Symptom
LED Sequence Code
1x Long, 3x Short, 1x Long
1x Long, 2x Short, 1x Long, 1x Short
Intermittent Operation
1X Long, 2x Short, 2x Long
1x Long, 1x Short, 1x Long, 2x Short
1x Long, 1x Short, 1x Long, 1x Short, 1x Long
Pump will not prime
1x Long, 1x Short, 2x Long, 1x Short
Little or no discharge
Noisy pump operation
No Operation
* If the LED sequence code continues after all corrective actions have been verified and applied, please contact your local B&G
representative for assistance and report the run error sequence when the pump is returned for a warranty replacement.
auto Pump Curve
LED Sequence
Code Error
1x Long, 4x Short
Run Error #1
Run Error #2
Run Error #3
Run Error #4
Run Error #5
Run Error #6
Dry-Run Error
Solid Light
Solid Light
No Light
Not Powered
Setting 1
1
2
Setting 2
3
Setting 3
Setting 4
4
5
Setting 5
Setting 6
6
Setting 7
7
Xylem Inc.
8200 N. Austin Avenue
Morton Grove, Illinois 60053
Phone: (847) 966-3700
Fax: (847) 965-8379
www.xyleminc.com/brands/bellgossett
Bell & Gossett is a trademark of Xylem Inc. or one of its subsidiaries.
© 2012 Xylem, Inc.
6-71-075-110A
Possible Causes
1. Improperly Wired
2. Foreign object in impeller and housing
3. Overheated pump electronics
1 . Leak, Obstruction, or kink in suction line
2 . Suction line closed
3. Pump is worn
1. Housing not filled with water
2. Suction piping too small
No Error
3. Total head too high
4. Impeller plugged
1. Air trapped in housing
No Error
2. Rotor bearing worn
3. Debris in housing
1. Blown Fuse or open circuit breaker
2. Loose or broken wiring
vario Pump Curve
July 2012
Corrective Action*
1. Check Motor wiring diagram
2. Disassemble pump, remove object, and clean
motor separating wall and impeller
3. Disconnect the power to the pump and let
the pump cooled down to ambient room
temperature. Check the fluid's temperature for
proper setting.
1. Repair as necessary.
2. Open, then reset the pump by unplugging power
to the pump
3. Replace parts.
1. Properly prime housing
2. Increase to pump inlet size or one size larger
3. Reduce discharge head
4. Disassemble pump and clean motor separating
wall and impeller
1. Check pump prime, also turn pump on and off
several times to bump air pocket out of pump
2. Replace rotor assembly
3. Dissemble pump and remove debris
1. Replace fuse or circuit breaker after reason for
overload has been corrected
2. Tighten connections, repair wiring
vario Pump Curves
7
6
5
3
4
2
1
Setting 1
1
2
Setting 2
3
Setting 3
Setting 4
4
5
Setting 5
Setting 6
6
Setting 7
7

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This manual is also suitable for:

Ecocirc auto series