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Newport i Series Operator's Manual

Ild big display universal temperature & process monitor
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iLD Big Display
Universal Temperature & Process
Monitor
Operator' s Manual
®
NEWPORT Electronics, Inc.
http://www.newportUS.com/i

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  • Page 1 Big Display Universal Temperature & Process Monitor Operator’ s Manual ® NEWPORT Electronics, Inc. http://www.newportUS.com/i...
  • Page 2 It is the policy of NEWPORT to comply with all worldwide safety and EMC/EMI regulations that apply. NEWPORT is constantly pursuing certification of its products to the European New Approach Directives. NEWPORT will add the CE mark to every appropriate device upon certification.

  • Page 3: Table Of Contents

    TABLE OF CONTENTS Part 1: Introduction....................2 Description .................2 Safety Considerations ...............3 Before You Begin ...............4 Part 2: Setup.......................5 Mounting ..................5 Rear Panel Connections............7 Electrical Installation ..............8 2.3.1 Power Connections............8 2.3.2 Thermocouple - Input Connection........9 2.3.3 Two / Three / Four Wire RTD-Hookups .......10 2.3.4 Process Current - Wiring Hookup.......11 2.3.5 Process Voltage - Wiring Hookup .......11 2.3.6 Communication Output - Wiring Hookup....12...
  • Page 4 LIST OF FIGURES: Figure 2.1 Mounting ....................5 Figure 2.2 Rear Panel Power Connector Labels..........7 Figure 2.3 Rear Panel Input Connector Labels............7 Figure 2.4 Main Power Connections..............8 Figure 2.5 Inside Cover Rear View................8 Figure 2.6 Thermocouple Wiring Hookup ............9 Figure 2.7 Two/Three/Four-wire RTD a) RTD-1000 ohm and 500 ohm Wiring Hookup ......10 b) RTD-100 ohm Wiring Hookup .............10...
  • Page 5 NOTES, WARNINGS and CAUTIONS Information that is especially important to note is identified by following labels: • NOTE • WARNING or CAUTION • IMPORTANT • TIP NOTE: Provides you with information that is important to successfully setup and use the Programmable Digital Meter. CAUTION or WARNING: Tells you about the risk of electrical shock.

  • Page 6: Part 1: Introduction

    PART 1 INTRODUCTION 1.1 Description This device can be purchased as monitor (read process value only) or as a controller. • The iLD Big Display monitor offers unparalleled flexibility in process measurement. Each unit allows the user to select the input type, from 10 thermocouple types (J, K, T, E, R, S, B, C, N and J DIN), Pt RTDs (100, 500 or 1000 Ω, with either 385 or 392 curve), DC voltage, or DC current.

  • Page 7: Safety Considerations

    1.2 Safety Considerations This device is marked with the international caution symbol. It is important to read this manual before installing or commissioning this device as it contains important information relating to Safety and EMC (Electromagnetic Compatibility). This instrument is a panel mount device protected in accordance with EN 61010-1:2001, electrical safety requirements for electrical equipment for measurement, control and laboratory.

  • Page 8: Before You Begin

    1.3 Before You Begin Inspecting Your Shipment: Remove the packing slip and verify that you have received everything listed. Inspect the container and equipment for signs of damage as soon as you receive the shipment. Note any evidence of rough handling in transit.

  • Page 9: Part 2: Setup

    PART 2 SETUP 2.1 Mounting Figure 2.1 Mounting...

  • Page 10: Table 2.1 Front Panel Annunciators

    Mounting iLD Big Display Through Panel: 1. Using the panel cutout diagram shown in your Quick Start manual, cut an opening in the panel. 2. Remove six (or eight) screws at the back of iLD Big Display to remove back cover. 3.

  • Page 11: Rear Panel Connections

    2.2 Rear Panel Connections The rear panel connections are shown in Figures 2.2 and 2.3. Figure 2.2 Rear Panel Power Connections Figure 2.3 Rear Panel Input Connections Table 2.2 Rear Panel Connector POWER AC Power Connector: All models INPUT Input Connector: TB7 & TB8 for TC models TB9 for PR (Process) &...

  • Page 12: Electrical Installation

    2.3 Electrical Installation 2.3.1 Power Connections Caution: Do not connect power to your device until you have completed all input and output connections. Failure to do so may result in injury! Connect the main power connections as shown in Figure 2.4. Figure 2.4 Main Power Connections REMOTE COMMUNICATION...

  • Page 13: Thermocouple - Input Connection

    2.3.2 Thermocouple The figure below shows the wiring hookup for any thermocouple type. For example, for Type K hookup, connect the yellow wire to the TB7 terminal and the red wire to the TB8 terminal. When configuring your controller, select Thermocouple and Thermocouple Type in the Input Type menu (see Part 3).

  • Page 14: Two / Three / Four Wire Rtd-Hookups

    2.3.3 Two/Three/Four-Wire RTD The figures below show the input connections and input connector jumpers (shown in bold lines) required to hookup a 2-, 3- or 4-wire RTD. Figure 2.7 a) RTD-1000 ohm and 500 ohm b) RTD-100 ohm Wiring Hookup Wiring Hookup The two-wire connection is simplest method, but does not compensate for lead-wire temperature change and often requires calibration to cancel lead-wire...

  • Page 15: Process Current - Wiring Hookup

    2.3.4 Process Current The figure below shows the wiring hookup for Process Current 0 – 20 mA. Figure 2.8 Process Current Wiring Hookup (Internal and External Excitation) When configuring your instrument, select Process Type in the Input Type Menu (see Part 3). 2.3.5 Process Voltage The figure below shows the wiring hookup for Process Voltage 0 –...

  • Page 16: Communication Output - Wiring Hookup

    2.3.6 Communication Output This device may have a programmable communication output. The RS-232 and RS-485 Output Connection are shown below. Figure 2.10 a) RS-232 Output Wiring Hookup b) RS-485 Output Wiring Hookup...

  • Page 17: Part 3: Operation: Configuration Mode

    PART 3 OPERATION: Configuration Mode 3.1 Introduction The instrument has two different modes of operation. The first, Run Mode, is used to display values for the Process Variable, and to display or clear Peak and Valley values. The other mode, Menu Configuration Mode, is used to navigate through the menu options and configure the controller.

  • Page 18: Menu Configuration

    3.2 Menu Configuration It is recommended that you put the controller in the Standby Mode for any configuration change other than Setpoints & Alarms. Figure 3.1 Flow Chart for ID and Setpoints...

  • Page 19: Id Number

    3.2.1 ID Number SEE ID MENU SELECTION IN CONFIGURATION SECTION FOR ENABLE/DISABLE OR CHANGE ID CODE. If ID Code is Disabled or set as Default (0000) the menu will skip ID step to Setpoint Menu. If ID Code is set to Full Security Level and user attempts to enter the Main Menu, they will be prompted for an ID Code.

  • Page 20: Setpoints

    3.2.2 Set Points SETPOINT 1: Press a 1) Press a, if necessary until SP1 prompt appears. Press d 2) Display shows previous value of “Setpoint 1”. Press b & c 3) Press b and c to increase or decrease Setpoint 1 respectively.

  • Page 21: Configuration Menu

    3.2.3 Configuration Menu Figure 3.2 Flow Chart for Configuration Menu Enter Configuration Menu: Press a 1) Press a, if necessary, until CNFG prompt appear. Press d 2) Display advances to INPT Input Menu. Press a 3) Pressing and releasing a to scroll through all available menus of Configuration section.

  • Page 22: Input Type (Thermocouple)

    Input Type (Thermocouple) ENTER INPUT TYPE MENU: Press a 1) Press a, if necessary, until CNFG prompt appears. Press d 2) Display advances to INPT Input Menu. Press d 3) Display flashes T.ç , RTD or PROC (Thermocouple, RTD or Process).

  • Page 23: Input Type (Rtd)

    Input Type (RTD) ENTER INPUT TYPE MENU: Press a 1) Press a, if necessary, until CNFG prompt appears. Press d 2) Display advances to INPT Input Menu. Press d 3) Display flashes T.ç , RTD or PROC (Thermocouple, RTD or Process).

  • Page 24: Input Type (Process)

    Input Type (Process) ENTER INPUT TYPE MENU: Press a 1) Press a, if necessary, until CNFG prompt appears. Press d 2) Display advances to INPT Input Menu. Press d 3) Display flashes T.ç , RTD or PROC (Thermocouple, RTD or Process).
  • Page 25 ENTER READING CONFIGURATION MENU: Press a 1) Press a , if necessary, until CNFG prompt appears. Press d 2) Display advances to INPT Input Menu. Press a 3) Display advances to RDG Reading Configuration Menu. Press d 4) Display advances to DEC Decimal Point. DECIMAL POINT SUBMENU: Press d 5) Display flashes previous selection for Decimal location.
  • Page 26 Reading Configuration (If Process was selected) INPUT/READING (SCALE AND OFFSET) SUBMENU: Input Voltage or Current can be converted or scaled into values appropriate for the process or signal being measured. So, a reading may be displayed, for example, in units of weight or velocity instead of in amperes or volts. The instrument determines Scale and Offset values based on two user-provided input values entered with the corresponding readings.

  • Page 27: Table 3.2 Conversion Table

    Conversion number is a coefficient of conversion between input values and real full display range (10000 counts, shown as 9999). See Table 3.2 below for proper conversion number. Table 3.2 Conversion Table RANGE CONVERSION NUMBER 100 mV 10000 / (100 x 1) = 100 10000 / (1000 x 1) = 10 10 V 10000 / (1000 x 10) = 1...

  • Page 28: Alarm 1 Menu

    3.2.6 Alarm 1 Figure 3.5 Flow Chart for Alarm 1 ENTER ALARM 1 MENU: Press a 1) Press a, if necessary, until CNFG prompt appears. Press d 2) Display advances to INPT Input Menu. Press a 3) Press a, if necessary, until Display advances to ALR1 Alarm 1 Menu.
  • Page 29 ALARM 1 ENABLE/DISABLE SUBMENU: Press b 5) Scroll though the available selection until ENBL displays to use Alarm 1. Press d 6) Display shows STRD stored message momentarily and then advances to ABSo only if it was changed, otherwise press a to advance to ABSo Alarm 1 Absolute/Deviation Submenu.
  • Page 30 ACTIVE SUBMENU: Press d 11) Display flashes previous selection. Press b to scroll through the available selections: ABoV Above, BELo Below, HI.Lo HI/Low and BAND Band. (Band is active if _DEV Deviation was selected). Press d 12) Display shows STRD stored message momentarily and then advances to A.P.oN only if it was changed, otherwise press a to advance to A.P.oN Alarm Enable/Disable at Power On Submenu.
  • Page 31 ALARM ENABLE/DISABLE AT POWER ON: Press d 15) Display flashes previous selection. Press b to ENBL enable or DSBL disable. Press d 16) Display shows STRD stored message. momentarily and then advances to ALR.L only if it was changed, otherwise press a to advance to the ALR.L Alarm 1 Low Value Submenu.

  • Page 32: Alarm 2 Menu

    3.2.7 Alarm 2 Figure 3.6 Flow Chart for Alarm 2 ENTER ALARM 2 MENU: Press a 1) Press a , if necessary, until CNFG prompt appears. Press d 2) Display advances to INPT Input Menu. Press a 3) Press a , if necessary, until Display advances to ALR2 Alarm 2 Menu.

  • Page 33: Reading Adjust Menu

    3.2.8 Reading Adjust Menu For Temperature Reading only, not Process Figure 3.7 Flow Chart for Reading Adjust Menu ENTER READING ADJUST MENU: Press a 1) Press a , if necessary, until CNFG prompt appears. 2) Display advances to INPT Input Menu. Press d Press a 3) Press a , if necessary, until Display advances to R.ADJ...

  • Page 34: Setpoint Deviation Menu / Field Calibration

    3.2.9 Setpoint Deviation Menu / Field Calibration ENTER SETPOINT DEVIATION MENU: Press a 1) Press a , if necessary, until CNFG prompt appears. Press d 2) Display advances to INPT Input Menu. Press a 3) Press a , if necessary, Figure 3.8 Flow Chart for until Display advances to Setpoint Deviation Menu /...

  • Page 35: Id Code Menu

    3.2.10 ID CODE Figure 3.9 Flow Chart for ID Code ENTER ID CODE MENU: Press a 1) Press a , if necessary, until CNFG prompt appears. Press d 2) Display advances to INPT Input Menu. Press a 3) Press a , if necessary, until Display advances to ID ID Code Menu.
  • Page 36 ENTERING OR CHANGING YOUR (DEFAULT) ID CODE: Enter ID menu (Repeat steps from 1 to 3). Press d 10) Display advances to CH.ID Change ID Code Submenu. Press d 11) Display shows 0000 message with flashing 1 digit. If you want to change your default “ID Code” you can do it now, otherwise press a and menu will skip to FULL Full Security Submenu.

  • Page 37: Figure 3.10 Flow Chart For Communication Option

    3.2.11 COMMUNICATION OPTION Purchasing the controller with Serial Communications permits an instrument to be configured or monitored from an IBM PC compatible computer using software available from the website or on the CD-ROM enclosed with your shipment. For complete instructions on the use of the Communications Option, refer to the Serial Communications Reference Manual.

  • Page 38: Communication Options Menu

    ENTER COMMUNICATION OPTION MENU: 1) Press a , if necessary, until CNFG prompt appears. Press a Press d 2) Display advances to INPT Input Menu. Press a 3) Press a , if necessary, until Display advances to COMM Communication Options Menu. Press d 4) Display advances to C.PAR Communication Parameters Submenu.
  • Page 39 STOP BIT SUBMENU: Press d 15) Display flashes previous selection for “Stop Bit”. Press b 16) Scroll through the available selections: 1-BIT , 2-BIT . Press d 17) Display shows STRD stored message momentarily and then advances to BUS.F only, if it was changed, otherwise press a to advance to BUS.F Bus Format Submenu.
  • Page 40 Press d 25) Display flashes previous selection for “Echo”. Press b 26) Scroll through the available selections: NO, YES. Press d 27) Display flashes STRD stored message momentarily and then advances to STND only if it was changed, otherwise press a to advance to STND Communication Standard Submenu.
  • Page 41 DATA FORMAT SUBMENU: Preformatted data can be sent automatically or upon request from the controller. Use the Data Format Submenus to determine what data will be sent in this preformatted data string. Refer to the iSeries Communications Manual for more information about the data format.
  • Page 42 TEMPERATURE UNIT SUBMENU: Includes a byte in the data string to indicate whether reading is in Celsius or Fahrenheit. Press d 50) Display flashes previous selection for UNIT . Press b 51) Scroll through the available selections: NO, YES. 52) Display shows STRD stored message momentarily and then Press d advances to ADDR only, if it was changed, otherwise press a to advance to ADDR Address Setup Submenu.

  • Page 43: Display Color Selection Menu

    3.2.12 DISPLAY COLOR SELECTION This submenu allows the user to select the color of the display. Figure 3.11 Flow Chart for Display Color Selection ENTER DISPLAY COLOR SELECTION MENU: Press a 1) Press a , if necessary, until CNFG prompt appears. Press d 2) Display advances to INPT Input Menu.
  • Page 44 ALARM 2 DISPLAY COLOR SUBMENU: Press d 11) Display flashes previous selection for “Alarm 2 Color Display”. Press b 12) Scroll through the available selections: GRN , RED or AMBR . Press d 13) Display shows STRD stored message momentarily and then momentarily shows the software version number, followed by RST Reset, and then proceeds to the Run Mode.
  • Page 45 Example 3: Setpoint 1 = 300, Setpoint 2 = 200 Alarm 1 & 2 Setup: Deviation, Band, “ALR.H” = 10 Color Display Setup: “N.CLR” = Green, “1.CLR” = Amber, “2.CLR” = Red Display Colors change sequences: GREEN •➤ --------------- • ------ • ------ • -------------------------------- • ------ • ------- • ---------------- ➤ 190 200 210 300 310 Alarm 1 is designed to monitor the Process Value around the Setpoint 1.

  • Page 46: Part 4: Specifications

    PART 4 SPECIFICATIONS Accuracy Thermocouple Lead Resistance ±0.5°C temp; 0.03% reading process 100 ohm max Resolution RTD Input (ITS 68) 1°/0.1°; 10 µV process 100/500/1000 Ω Pt sensor, 2-, 3- or 4-wire; 0.00385 or 0.00392 curve Temperature Stability 1) RTD: 0.04°C/°C Voltage Input 2) TC @ 25°C (77°F): 0.05°C/°C 0 to 100 mV, 0 to 1 V, 0 to 10 Vdc...
  • Page 47 NETWORK AND COMMUNICATIONS GENERAL (Optional -C24, -C4EI) Power Ethernet: Standards Compliance 100-240 Vac +/-10%, 50/60 Hz IEEE 802.3 10Base-T 22.5 W Supported Protocols: TCP/IP, ARP, Fuse HTTPGET 4A, 250V, GFE, 5x20mm RS-232/RS-422/RS-485: Programmable 300 to 19.2 K baud; Environmental Conditions complete programmable setup 0 to 40°C (32 to 104°F), capability;...

  • Page 48: Table 4.1 Input Properties

    Table 4.1 Input Properties Input Type Range Accuracy* Iron-Constantan -210 to 760°C 0.4°C -346 to 1400°F 0.7°F -270 to -160°C 1.0°C ® CHROMEGA -160 to 1372°C 0.4°C ALOMEGA ® -454 to -256°F 1.8°F -256 to 2502°F 0.7°F -270 to -190°C 1.0°C Copper-Constantan -190 to 400°C...

  • Page 49: Part 5: Factory Preset Values

    PART 5 FACTORY PRESET VALUES Table 5.1 Factory preset value MENU ITEMS FACTORY PRESET VALUES NOTES Set Point 1 (SP1) 000.0 Set Point 2 (SP2) 000.0 Input: Input Type (INPT) TC, type K Reading Configuration (RDG): Decimal Point (DEC.P) FFF.F Temperature unit (TEMP) °F Filter value (FLTR)

  • Page 50: Ce Approval Information

    PART 6 CE APPROVALS INFORMATION This product conforms to the EMC directive 89/336/EEC amended by 93/68/EEC, and with the European Low Voltage Directive 72/23/EEC. Electrical Safety EN61010-1:2001 Safety requirements for electrical equipment for measurement, control and laboratory. Double Insulation Pollution Degree 2 Dielectric withstand Test per 1 min •...
  • Page 51 Warranty/Disclaimer NEWPORT Electronics, Inc. warrants this unit to be free of defects in materials and workmanship for a period of one (1) year from the date of purchase. In addition to NEWPORT’s standard warranty period, NEWPORT Electronics will extend the warranty period for four (4) additional years if the warranty card enclosed with each instrument is returned to NEWPORT.
  • Page 52 Newport Electronics GmbH Daimlerstrasse 26 • D-75392 Deckenpfronn • Germany TEL: 49 7056 9398-0 • FAX: 49 7056 9398-29 Toll Free: 0800 / 6397678 • www.newport.de • e-mail: sales@newport.de Mexico and Latin America FAX: 001 (203) 359-7807 En Español: 001 (203) 359-7803...

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