Stahlwille MANOSKOP 714 Operating Instructions Manual
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Stahlwille MANOSKOP 714 Operating Instructions Manual

Electromechanical torque and angle wrench
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English version of original German operating
instructions
STAHLWILLE
Electromechanical torque and angle wrench
MANOSKOP
714
®
Status 09/2016

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March 11, 2025

Ключ моментный предельный регулируемый Stahlwille 714/2 Manoskop ВЫДАЕТ Torgue tare error

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Summary of Contents for Stahlwille MANOSKOP 714

  • Page 1 English version of original German operating instructions STAHLWILLE Electromechanical torque and angle wrench MANOSKOP ® Status 09/2016...
  • Page 2 Introduction to the operating instructions Preface These operating instructions help you to make  proper,  safe and  economical use of the MANOSKOP 714 electromechanical ® torque and angle wrench. Target group of these operating instructions These operating instructions are aimed at torque and angle wrench users.

  • Page 3: Table Of Contents

    Contents Introduction to the operating instructions ....................6 Availability ................................6 Supplements ............................... 6 Structural features .............................. 6 Safety ................................6 Proper use ................................6 Basic safety instructions ............................. 7 Avoiding risks of injury ..........................7 Avoiding damage to the torque and angle wrench ................... 7 Avoiding malfunctions ..........................
  • Page 4 Menu overview ............................. 27 Menu structure in direct input ........................... 27 Torque measuring mode ........................28 Angle measuring mode .......................... 30 Torque-angle measuring mode ......................32 Angle-torque measuring mode ....................... 34 "Configuration & Data" menu ..........................36 Configuration menu item ........................36 Data menu item ............................
  • Page 5 Replacing batteries ............................57 Cleaning the torque and angle wrench ...................... 58 Repair, maintenance and calibration......................58 Repairing the torque and angle wrench ......................58 Notes on calibration ............................58 Accessories..............................59 Inserts with square drive ........................... 59 Plug-in tools ..............................59 Rechargeable battery ............................

  • Page 6: Introduction To The Operating Instructions

    Introduction to the operating instructions Introduction to the operating Structural features instructions Defined structural features are assigned to the various elements within the operating instructions. You can therefore easily determine the type of text Availability which this involves: You must always keep a complete and legible copy Normal text, of the operating instructions at the location at which the torque and angle wrench is used.

  • Page 7: Basic Safety Instructions

    Safety Improper operation particularly includes  Never exceed the maximum limit torque of 125 % of the nominal value. Observe the specifications  The uncontrolled release of seized, e.g. rusted on the type plate. tight, threaded connections  Use as a crowbar ...

  • Page 8: Avoiding Malfunctions

    Safety Handling rechargeable batteries and Avoiding malfunctions batteries  Check the device's accuracy at regular intervals, see page 58.  Rechargeable batteries and batteries may contain poisonous substances which pollute the  Do not overload the torque and angle wrench. environment.

  • Page 9: Structural Features Of The Danger Notices

    Transportation, scope of delivery and storage Transportation, scope of Structural features of the danger notices delivery and storage The following categories of notices are contained in Only transport the torque and angle wrench in the these operating instructions: original packaging and secure it against being dropped during transportation.

  • Page 10: Description

    Description Description Device characteristics Characteristics of the torque and angle wrench:  Electromechanical triggering  Four measuring modes  Torque-controlled tightening (torque)  Angle-controlled tightening (angle)  Torque-controlled tightening with angle control variable (torque-angle)  Angle-controlled tightening with torque control variable (angle-torque) ...

  • Page 11: Identification

    Accuracy  Fully automatic calibration and adjustment with The torque and angle wrench corresponds to the following STAHLWILLE calibration and DIN EN ISO 6789 and is based on adjustment facilities: VDI/VDE 2648 Part 2. Each torque and angle ...

  • Page 12: Display And Buttons

    Description Battery arrangement Explanation This symbol specifies the HOME (back one menu level) number, the type, the polarity Switch off (keep the button and the maximum voltage of the pressed until the device switches rechargeable batteries or off) batteries to be used. USB interface The four buttons on the torque and angle wrench can be used to select functions and undertake...
  • Page 13 Description The torque and angle wrench is switched on and in Explanation a menu Set torque or name of the sequence plan Button Function Set angle MENU Move upwards, (not in "torque" measuring mode) increase values Set function mode HOME Cancel process, Click (C) back step by step in the menu,...

  • Page 14: Direct Input, Measuring And Function Modes

    Description Direct input, measuring and function Symbol Explanation modes Battery status indicator MANOSKOP direct input ® Clockwise Concrete values for a bolting operation are defined in direct input. Counter-clockwise The torque and angle wrench offers both torque and Angle measurement running angle mode.

  • Page 15: Function Modes

    Description Angle-torque Angle In this measuring mode, the torque and angle are In this measuring mode, bolting is only implemented evaluated. To obtain a positive bolting operation according to the angle. Angle measurement begins evaluation, both values must lie within the defined after exceeding the preload.
  • Page 16 Description Peak During a bolting process, the maximum torque or the maximum angle is measured and shown on the display. This is the so-called peak. In this function mode, the values are not saved automatically after a bolting process. You may still save the values.

  • Page 17: Technical Data

    Description Technical data Size 1 Size 2 Size 4 Size 6 Size 10 Measuring range [N m] 1–10 2–20 4–40 6–60 10–100 [ft.lb] 0.75–7.5 1.5–15 3–30 4.5–45 7.4–75 [in.lb] 9–90 18–180 36–360 54–540 90–900 Square insert 9×12 9×12 9×12 9×12 9×12 [mm] Length [mm]...
  • Page 18 Description Size 20 Size 40 Size 65 Size 80 Size 100 Measuring range [N m] 20–200 40–400 65–650 80–800 100–1000 [ft.lb] 15–150 30–300 48–480 60–600 74–750 [in.lb] 180–1800 360–3600 580–5800 720–7200 900–9000 Square insert 14×18 14×18 22×28 22×28 22×28 [mm] Length [mm] 1158 1343...
  • Page 19 Description Size 65 Size 80 Size 100 Torque Display accuracy ±2 % ±1 digit Display resolution [N m] Setting resolution [N m] Overload limit 125 % Angle Size 1 Size 2 Size 4 Size 6 Size 10 Size 20 Size 40 Display ±1 % ±1 digit accuracy...
  • Page 20  Track (T) Alert Adjustable: 50–100 % of the set value Display Self-illuminating colour display Interface Micro USB 2.0, STAHLWILLE protocol Memory Sequences 25 sequence plans with 200 bolting operations Online bolting Yes, in track mode with the SENSOMASTER software...

  • Page 21: Installing The Sensomaster Software

    Installing the SENSOMASTER software Installing the The SENSOMASTER set-up wizard starts. SENSOMASTER software The SENSOMASTER software can be used, for example, to create bolting operations and sequence plans on the PC. These data can then be transferred to the MANOSKOP's internal memory and called up there.
  • Page 22 Preparing the torque and angle wrench A target folder for installation is suggested. You  To change settings which have been undertaken, may accept this target folder or select a different click onto "Back". folder.  Click onto "Cancel" to cancel installation. ...

  • Page 23: Preparing The Torque And Angle Wrench

    Preparing the torque and angle wrench Preparing the torque and  Turn the cover counter-clockwise to stop. angle wrench  Remove the cover.  Insert the rechargeable batteries or batteries, Prerequisites for use observing the polarity specified on the handle. ...

  • Page 24: Selecting Inserts And Plug-In Tools

    Risk of injury due to unsuitable plug-in tools.  Only use the plug-in tools recommended in the STAHLWILLE catalogue. Plug-in tools from STAHLWILLE guarantee the ATTENTION correct lever length, offer the necessary dimensional accuracy in all connection areas Damage to the measuring elements of and provide the required material strength.

  • Page 25: Installing And Removing Plug-In Tools

    Preparing the torque and angle wrench Installing and removing plug-in tools  When using a plug-in ratchet, switch this by turning the switching disk to the desired working Proceed as follows to install plug-in tools: direction.  Insert the plug-in tool into the recessed square on the wrench head.

  • Page 26: Plug-In Tool Installed Rotated By 180

    Risk of injury due to incorrect measured values caused by improper Further information can be found in the taring. STAHLWILLE catalogue.  Make sure that the torque and angle wrench is not moved or loaded 17.5 during the taring process.

  • Page 27: Taring On Switching On

    Menu overview Taring on switching on The completed taring process can be recognised by symbol (taring process ended) on the  Place the switched off torque and angle wrench display. onto a flat surface. To tare the torque and angle wrench with a Menu overview plug-in tool installed, have this e.g.

  • Page 28: Torque Measuring Mode

    Menu overview Torque measuring mode...
  • Page 29 Menu overview The desired torque unit is defined here.  N m  in lb  ft lb Target torque The target torque value is defined here. Whether a tolerance range is assigned to the value is defined  No tolerance specification here.

  • Page 30: Angle Measuring Mode

    Menu overview Angle measuring mode...
  • Page 31 Menu overview The desired torque unit is defined here.  N m  in lb  ft lb Preload The preload value is defined here. Target angle The target angle value is defined here. Whether a tolerance range is assigned to the value is defined ...

  • Page 32: Torque-Angle Measuring Mode

    Menu overview Torque-angle measuring mode...
  • Page 33 Menu overview The desired torque unit is defined here.  N m  in lb  ft lb Preload The preload value is defined here. Target angle The target angle value is defined here. Whether a tolerance range is assigned to the value is defined ...

  • Page 34: Angle-Torque Measuring Mode

    Menu overview Angle-torque measuring mode...
  • Page 35 Menu overview The desired torque unit is defined here.  N m  in lb  ft lb Preload The preload value is defined here. Target angle The target angle value is defined here. Whether a tolerance range is assigned to the value is defined ...

  • Page 36: Configuration & Data" Menu

    Whether bolting process data are to be saved or not is defined here. Ser. Communication This menu item must be activated for calibration with a STAHLWILLE perfectControl calibration and adjustment ® facility. So that the torque and angle wrench functions flawlessly again, the torque and angle wrench must be switched off once after calibration.

  • Page 37: Version Info Menu Item

    Basic menu operation Version Info menu item Torque and Angle Wrench Status The following information is provided here:  Type/torque range  S/N  ID of the torque and angle wrench  Firmware version  Bootloader version  Hardware version Basic menu operation Calling up direct input Moving in the menus...

  • Page 38: Calling Up Predefined Sequence Plans

    Basic menu operation Calling up predefined sequence plans The available measuring modes are displayed. Bolting operations and sequence plans can be created on the PC independently of the torque and angle wrench using the SENSOMASTER software. These data can then be transferred to the torque and angle wrench.

  • Page 39: Calling Up The Configuration Menu

    Basic menu operation Calling up the configuration menu  Set the first number using the arrow buttons. The basic settings for the torque and angle wrench,  Confirm with OK. such as e.g. saving the data for the completed  Set the other numbers in the same manner. bolting operations in the torque and angle wrench, After inputting the correct number, the are defined in the configuration menu.

  • Page 40: Undertaking Settings On The Pc

    Undertaking settings on the PC Undertaking settings on the ATTENTION If the torque and angle wrench is connected to a Malfunctions possible. PC, the SENSOMASTER software can be used  Insert the micro USB connector to e.g. to exchange data between the torque and stop into the socket in one angle wrench and the PC.

  • Page 41: Factory Settings

    Undertaking settings on the PC Changing the menu language  Make sure that the connectors are firmly seated. The following menu languages can be loaded in the  Start the SENSOMASTER software installed on internal torque and angle wrench memory: the PC.

  • Page 42: Setting The Time For Automatic Shut-Off

    Undertaking settings on the PC Setting the time for automatic shut-off  Connect the torque and angle wrench to the PC. A time after which the torque and angle wrench  Start the SENSOMASTER software installed on switches off automatically when not in use can be the PC.

  • Page 43: Using The Torque And Angle Wrench

    Using the torque and angle wrench Using the torque and angle wrench WARNING  Carry out the desired settings for the bolting Risk of injury due to unintentional operation as shown in the flow charts in the adjustment of the switching disk on the practical examples from page 48.

  • Page 44: Working In "Click" Function Mode

    Using the torque and angle wrench After clicking, the torque and angle wrench is ATTENTION immediately ready for use again. Damage to the torque and angle During the bolting process in "Click" function mode, wrench possible on overloading. the following displays and signals are provided depending on the settings which have been ...

  • Page 45: Working In "Peak" Function Mode

    Using the torque and angle wrench During the bolting process in "Track" function mode, During the bolting process in "Peak" function mode, the following displays and signals are provided the following displays and signals are provided depending on the settings which have been depending on the settings which have been undertaken: undertaken:...

  • Page 46: Working Through A Sequence Plan

    Using the torque and angle wrench Working through a sequence plan  Make sure that no forces are acting on the torque and angle wrench. WARNING  Switch the torque and angle wrench on.  Call up the desired sequence plan, see page 38. Danger of severe or fatal injuries due ...

  • Page 47: Manually Saving Bolting Values

    Using the torque and angle wrench Manually saving bolting values  Tighten the threaded connection again. The bolting values can only be saved manually in The release torque stored in the software on the PC "Track" and "Peak" function modes. is displayed in negative form.

  • Page 48: Practical Examples

    Practical examples Practical examples Torque measuring mode Wheel bolts on a passenger car Unit: M target torque 120 N m upper torque tolerance limit: +10 % lower torque tolerance limit: torque alert limit: 80 % Function mode: Click Extension length: 25 mm (standard with 14 ×...
  • Page 49 Practical examples...

  • Page 50: Angle Measuring Mode

    Practical examples Angle measuring mode Timing case cover in the area of the chain drive in a passenger car engine Unit: preload 5 N m α target angle: 30° α upper angle tolerance limit: +2 % α lower angle tolerance limit: –2 % α...
  • Page 51 Practical examples...

  • Page 52: Torque-Angle Measuring Mode

    Practical examples Torque-angle measuring mode Cylinder head bolts in a diesel engine (commercial vehicle) Unit: M target torque 210 N m upper torque tolerance limit: +40 % lower torque tolerance limit: –25 % torque alert limit: 80 % preload 150 N m α...
  • Page 53 Practical examples...

  • Page 54: Angle-Torque Measuring Mode

    Practical examples Angle-torque measuring mode Cylinder head bolts in a diesel engine (agricultural machine) Unit: M target torque 250 N m upper torque tolerance limit: +40 % lower torque tolerance limit: –25 % preload 170 N m α target angle: 90°...
  • Page 55 Practical examples...

  • Page 56: Reacting To Malfunction Messages

    Reacting to malfunction messages Reacting to malfunction messages Characteristic Cause Remedy The torque and angle A time is set for automatic shut-off The function can be switched off or wrench switches off when the torque and angle wrench the set time can be changed, see automatically when not in is not in use.

  • Page 57: Replacing Batteries

    Reacting to malfunction messages Characteristic Cause Remedy Display message: The torque and angle wrench has Calibrate the torque and angle Overload been overloaded. wrench using suitable equipment, see page 58. Display message: The set calibration interval has Calibrate the torque and angle Calibration due! expired.

  • Page 58: Cleaning The Torque And Angle Wrench

    In the event of damage to the torque and angle wrench or malfunctions, repair with subsequent calibration is necessary. Repairs may only be undertaken by STAHLWILLE.  To continue working, acknowledge the message with OK.  Have the torque and angle wrench calibrated...

  • Page 59: Accessories

     DakkS calibration certificate (DakkS: Deutsche  Plug-in ratchets Akkreditierungsstelle GmbH) can be supplied  Square plug-in tools STAHLWILLE is an accredited DakkS laboratory for  Open-ended plug-in tools the measurement variable of torque. The full  Ring plug-in tools address can be found on the last page of these ...
  • Page 60 EDUARD WILLE GmbH & Co. KG P.O. Box 12 01 03 – 42331 Wuppertal Lindenallee 27 – 42349 Wuppertal Germany Tel.: +49 202 4791-0 Fax: +49 202 4791-200 E-mail: support@stahlwille.de Internet: www.stahlwille.de www.manoskop714.de...

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