Ditch Witch 100sx Operator's Manual
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Ditch Witch 100sx Operator's Manual

Ditch Witch 100sx Operator's Manual

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100sx
Operator's
Manual
Issue 1.0
053-2815
Original Instruction

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Table of Contents
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June 3, 2025

What name of the bracket is the blade mount bracket bolted too? That’s the part I’m looking for.

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Summary of Contents for Ditch Witch 100sx

  • Page 1 100sx Operator’s Manual Issue 1.0 053-2815 Original Instruction...

  • Page 2: Table Of Contents

    100sx Operator’s Manual Overview - 1 Overview Chapter Contents Serial Number Location ..... . 2 Intended Use ....... 3 Unit Components .

  • Page 3: Serial Number Location

    100sx Operator’s Manual Overview - 2 Serial Number Location Serial Number Location Record serial numbers and date of purchase in the spaces provided. t44om002w.eps Date of manufacture Date of purchase 100sx plow serial number (2) Engine serial number (1)

  • Page 4: Intended Use

    Overview - 3 Intended Use Intended Use The 100SX is a self-propelled, walk-along vibratory plow. The 100SX is powered by a 13 hp (9.7 kW) ® Briggs & Stratton engine and is designed to operate in a variety of soil conditions with either a pull or feed blade.

  • Page 5: Unit Components

    100sx Operator’s Manual Overview - 4 Unit Components Unit Components t44om004w.eps 1. Control panel/operator position 3. Weight assembly 2. Engine 4. Blade mount bracket...

  • Page 6: Operator Orientation

    100sx Operator’s Manual Overview - 5 Operator Orientation Operator Orientation 1. Front of unit 3. Rear of unit 2. Left of unit 4. Right of unit Right and left sides of machine are determined by facing front of unit while standing at the controls.
  • Page 7 100sx Operator’s Manual Overview - 6 About This Manual...

  • Page 8: Foreword

    If you sell your equipment, be sure to give this manual to the new owner. If you need a replacement copy, contact your Ditch Witch dealer. If you need assistance in locating a dealer, visit our website at www.ditchwitch.com or write to the following address: The Charles Machine Works, Inc.
  • Page 9 100sx Operator’s Manual Foreword - 8 100sx Operator’s Manual Issue number 1.0/OM-03/15 Part number 053-2815 Copyright 2015 by The Charles Machine Works, Inc. , Ditch Witch, CMW, and Roto Witch are registered trademarks of The Charles Machine Works, Inc.
  • Page 10 100sx Operator’s Manual Contents - 9 Contents Overview machine serial number, information about the type of work this machine is designed to perform, basic machine components, and how to use this manual Foreword part number, revision level, and publication date of this manual, and factory contact...
  • Page 11 100sx Operator’s Manual Contents - 10 Specifications machine specifications including weights, measurements, power ratings, and fluid capacities Support the warranty policy for this machine, and procedures for obtaining warranty consideration and training Service Record a record of major service performed on the machine...

  • Page 12: Safety

    100sx Operator’s Manual Safety - 11 Safety Chapter Contents Guidelines ....... . 12 Emergency Procedures .

  • Page 13: Guidelines

    Use equipment carefully. Stop operation and investigate anything that does not look or feel right. • Do not operate unit where flammable gas may be present. • Contact your Ditch Witch dealer if you have any question about operation, maintenance, or equipment use. • Complete the equipment checklist located at www.ditchwitch.com/resources/safety.

  • Page 14: Emergency Procedures

    100sx Operator’s Manual Safety - 13 Emergency Procedures Emergency Procedures Jobsite hazards could cause death or serious injury. Use correct equipment and work methods. Use and maintain proper safety equipment. 274-050 Before operating any equipment, review emergency procedures and check that all safety precautions have been taken.

  • Page 15: If An Electric Line Is Damaged

    100sx Operator’s Manual Safety - 14 Emergency Procedures If an Electric Line is Damaged If you suspect an electric line has been damaged and you are near pedestrian unit, DO NOT MOVE and do not touch unit. Take the following actions. The order and degree of action will depend upon the situation.

  • Page 16: If A Fiber Optic Cable Is Damaged

    100sx Operator’s Manual Safety - 15 Emergency Procedures If a Fiber Optic Cable is Damaged Do not look into cut ends of fiber optic or unidentified cable. Vision damage can occur. Contact utility company. If Machine Catches on Fire Perform emergency shutdown procedure and then take the following actions. The order and degree of action will depend on the situation.
  • Page 17 100sx Operator’s Manual Safety - 16 Emergency Procedures...

  • Page 18: Safety Alert Classifications

    100sx Operator’s Manual Safety - 17 Safety Alert Classifications Safety Alert Classifications These classifications and the icons defined on the following pages work together to alert you to situations which could be harmful to you, jobsite bystanders or your equipment. When you see these words and icons in the book or on the machine, carefully read and follow all instructions.

  • Page 19: Machine Safety Alerts

    100sx Operator’s Manual Safety - 18 Machine Safety Alerts Machine Safety Alerts t44om001w.eps Jobsite hazards could cause death or serious injury. Use correct equipment and work methods. Use and maintain proper safety equipment. 274-050; 274-724 (2P) Tiedown location. See Transport chapter for more information.

  • Page 20: Machine Safety Alerts

    100sx Operator’s Manual Safety - 19 Machine Safety Alerts Lift point. See Transport chapter for more information. 274-442 Read operator’s manual. Know how to use all controls. Your safety is at stake. 273-475...
  • Page 21 100sx Operator’s Manual Safety - 20 Machine Safety Alerts...

  • Page 22: Controls

    100sx Operator’s Manual Controls - 21 Controls Chapter Contents Plow ........22...
  • Page 23 100sx Operator’s Manual Controls - 22 Plow Plow t44om005w.eps 1. Choke 5. Throttle lever 2. Fuel shutoff valve 6. Ignition switch 3. Plow control 7. Operator presence switch 4. Speed/direction control Item Description Notes 1. Choke Push lever forward before starting.
  • Page 24 100sx Operator’s Manual Controls - 23 Plow Item Description Notes 2. Fuel shutoff valve Open to allow fuel flow to engine. Close to shut off fuel flow to engine. c00ic622w.eps 3. Plow control Push lever forward to engage plow vibrator.
  • Page 25 100sx Operator’s Manual Controls - 24 Plow Item Description Notes 6. Ignition switch Insert key and turn to ON IMPORTANT: Before starting position to enable rope start. machine: Turn key to OFF position to • ensure plow control is disengaged stop engine.

  • Page 26: Operation Overview

    100sx Operator’s Manual Operation Overview - 25 Operation Overview Chapter Contents Planning........26 Plowing .
  • Page 27 100sx Operator’s Manual Operation Overview - 26 Planning Planning 1. Gather information about jobsite. See page 28. 2. Inspect jobsite. See page 29. 3. Classify jobsite. See page 30. 4. Select plow blade for your installation. See page 51 5. Check supplies and prepare equipment. See page 32.

  • Page 28: Prepare

    100sx Operator’s Manual Prepare - 27 Prepare Chapter Contents Gather Information ......28 • Review Job Plan ......... . 28 •...

  • Page 29: Gather Information

    100sx Operator’s Manual Prepare - 28 Gather Information Gather Information A successful job begins before you dig. The first step in planning is reviewing information already available about the job and jobsite. Review Job Plan Review blueprints or other plans. Check for information about existing or planned structures, elevations, or proposed work that may be taking place at the same time.

  • Page 30: Inspect Site

    100sx Operator’s Manual Prepare - 29 Inspect Site Inspect Site Inspect jobsite before transporting equipment. Check for the following: • changes in elevation such as hills or other open trenches • obstacles such as buildings, railroad crossings, or streams •...

  • Page 31: Classify Jobsite

    100sx Operator’s Manual Prepare - 30 Classify Jobsite Classify Jobsite Inspect Jobsite • Follow U.S. Department of Labor regulations on excavating and trenching (Part 1926, Subpart P) and other similar regulations. • Contact your local One-Call (811 in USA) or the One-Call referral number (888-258-0808 in USA and Canada) to have underground utilities located before digging.

  • Page 32: Apply Precautions

    100sx Operator’s Manual Prepare - 31 Classify Jobsite Apply Precautions Once classified, precautions appropriate for jobsite must be taken. Electric Jobsite Precautions Use one or both of these methods. • Expose line by careful hand digging or soft excavation. •...

  • Page 33: Check Supplies And Prepare Equipment

    100sx Operator’s Manual Prepare - 32 Check Supplies and Prepare Equipment Check Supplies and Prepare Equipment Supplies • fuel • keys • personal protective equipment, such as hard hat and safety glasses Fluid Levels • fuel • hydraulic fluid •...

  • Page 34: Drive

    100sx Operator’s Manual Drive - 33 Drive Chapter Contents Start Unit ....... . . 34 Drive .
  • Page 35 100sx Operator’s Manual Drive - 34 Start Unit Start Unit Before operating plow, read engine manufacturer’s starting and operating instructions. Follow instructions for new engine break-in. Runaway possible. Machine could run over you or others. Learn how to use all controls. Start and operate only from operator’s position.
  • Page 36 100sx Operator’s Manual Drive - 35 Shut Down Drive EMERGENCY SHUTDOWN: Turn ignition switch to STOP. 1. Remove or reposition plow blade for ground clearance. 2. Check that tires are positioned straight or in direction of intended movement. 3. Press and hold operator presence switch.
  • Page 37 100sx Operator’s Manual Drive - 36 Shut Down...

  • Page 38: Transport

    100sx Operator’s Manual Transport - 37 Transport Chapter Contents Lift ........38 •...

  • Page 39: Lift

    Points Lifting points are identified by lifting decals. Lifting at other points is unsafe and can damage machinery. Procedure Use a crane capable of supporting the equipment's size and weight. See “100sx” on page 71. Use indicated lift points. t44om008w.eps...

  • Page 40: Haul

    100sx Operator’s Manual Transport - 39 Haul Haul Load Crushing weight. If load falls or moves it could kill or crush you. Use proper procedures and equipment or stay away. To help avoid injury: • Load unit with engine in low idle.

  • Page 41: Tie Down

    100sx Operator’s Manual Transport - 40 Tie Down Tie Down Points Tie-down points are identified by tie-down decals. Securing to trailer at other points is unsafe and can damage machinery. Procedure Attach chains at front and rear tie-down points. Make sure chains are tight before transporting unit.
  • Page 42 100sx Operator’s Manual Transport - 41 Tie Down Unload Crushing weight. If load falls or moves it could kill or crush you. Use proper procedures and equipment or stay away. To help avoid injury: • Unload unit with engine in low idle.
  • Page 43 100sx Operator’s Manual Transport - 42 Tie Down...

  • Page 44: Plow

    100sx Operator’s Manual Plow - 43 Plow Chapter Contents Setup ........44 •...

  • Page 45: Setup

    100sx Operator’s Manual Plow - 44 Setup Setup EMERGENCY SHUTDOWN - Turn ignition switch to STOP. Crushing weight could cause death or serious injury. Use proper procedures and equipment or stay away. To help avoid injury: Keep everyone at least 6’ (2 m) from machine, attachments, and their range of movement.

  • Page 46: Position Plow

    100sx Operator’s Manual Plow - 45 Setup Position Plow 1. Start plow. See page 34 for start-up procedures. 2. Drive to starting point. Move in line with planned path. See page 35 for operating procedures. 3. Lower plow blade to starting point of path.

  • Page 47: Operation

    100sx Operator’s Manual Plow - 46 Operation Operation Crushing weight could cause death or serious injury. Use proper procedures and equipment or stay away. Electrical shock. Contacting electrical lines will cause death or serious injury. Know location of lines and stay away.
  • Page 48 100sx Operator’s Manual Plow - 47 Operation Start Plowing 1. Start unit. (See “Start Unit” on page 34.) 2. Adjust throttle to low idle. 3. Check that ground drive control is in neutral. 4. Move ground drive control forward to a slow speed and lower plow blade until it begins to break the soil.
  • Page 49 100sx Operator’s Manual Plow - 48 Operation Finish Plowing 1. When installation is complete, move ground drive control to the neutral position. 2. With vibrator running, lower throttle speed and raise plow to just below ground level. 3. Move plow vibrator control to OFF.

  • Page 50: Systems And Equipment

    100sx Operator’s Manual Systems and Equipment - 49 Systems and Equipment Optional Equipment ......50 Plow Blades....... 51 •...
  • Page 51 100sx Operator’s Manual Systems and Equipment - 50 Optional Equipment Optional Equipment ® See your Ditch Witch dealer for more information about the following optional equipment. 100sx Plow Equipment Description plow blades and Choose the most efficient plow blade for your job based on your desired...
  • Page 52 Use a speed blade only for straight or gently curving installations. Do not use speed blades for installations that require sharp turns. ® • Use the plow blade most appropriate for the type of material being installed. Contact your Ditch Witch dealer for information about the most effective blade for your jobsite conditions. Blade Types Type...
  • Page 53 100sx Operator’s Manual Systems and Equipment - 52 Plow Blades...

  • Page 54: Complete The Job

    100sx Operator’s Manual Complete the Job - 53 Complete the Job Chapter Contents Rinse Equipment ......54...
  • Page 55 100sx Operator’s Manual Complete the Job - 54 Rinse Equipment Rinse Equipment Spray water onto equipment to remove dirt and mud. NOTICE: Do not spray water onto operator’s console. Electrical components could be damaged. Wipe down instead. Stow Tools Make sure all tools and accessories are loaded and properly secured on trailer.

  • Page 56: Service

    100sx Operator’s Manual Service - 55 Service Chapter Contents Service Precautions ......56 Lubrication Overview ..... . . 57 Recommended Lubricants/Service Key .

  • Page 57: Service Precautions

    100sx Operator’s Manual Service - 56 Service Precautions Service Precautions Read operator’s manual. Know how to use all controls. Your safety is at stake. 273-475 To help avoid injury: • Unless otherwise instructed, all service should be performed with engine off.

  • Page 58: Lubrication Overview

    100sx Operator’s Manual Service - 57 Lubrication Overview Lubrication Overview t44om011w.eps...

  • Page 59: Recommended Lubricants/Service Key

    For more information on engine lubrication and maintenance, see your engine manual. NOTICE: • Use only genuine Ditch Witch parts, filters, and approved lubricants to maintain warranty. • Use the “Service Record” on page 79 to record all required service to your machine.

  • Page 60: Engine Oil Selection Chart

    100sx Operator’s Manual Service - 59 Recommended Lubricants/Service Key Engine Oil Selection Chart SAE 30 10W-30 Synthetic 5W-30 5W-30 t44om010w.eps Select oil based on ambient temperature range expected before next oil change. Read operator’s manual. Know how to use all controls.

  • Page 61: Hour

    100sx Operator’s Manual Service - 60 5 Hour 5 Hour Location Task Notes Change engine oil initial service, GEO Change Engine Oil Change engine oil after 5 hours initially. Ensure unit is level and engine oil is warm. To drain: 1.

  • Page 62: Hour

    100sx Operator’s Manual Service - 61 10 Hour 10 Hour Location Task Notes Check engine oil level Clean air filter Check hydraulic fluid level Check tire pressure Check hydraulic hoses Check Engine Oil Level While engine oil is warm, check oil level at dipstick (1) every 10 hours.
  • Page 63 100sx Operator’s Manual Service - 62 10 Hour Clean Air Filter Check air filter every 10 hours. NOTICE: Compressed air or water may damage filter elements. To clean: 1. Remove air filter cover (2) by removing fastener (1). 2. Remove fastener (3) and filter (4).
  • Page 64 100sx Operator’s Manual Service - 63 10 Hour Check Tire Pressures Check tire pressure before each use. Tire option Max. pressure 16 x 6.5-8 4-ply bar lug 28 psi (1.9 bar) 18 x 11.00-8 3-ply knob 10 psi (0.69 bar)
  • Page 65 100sx Operator’s Manual Service - 64 10 Hour Check Hydraulic Hoses Fluid or air pressure could pierce skin and cause injury or death. Stay away. Escaping pressurized fluid can cause injury or pierce skin and poison. To help avoid injury: •...

  • Page 66: 50 Hour

    100sx Operator’s Manual Service - 65 50 Hour 50 Hour Location Task Notes Change engine oil and filter GEO, 5.5 qt (5.2 L) Change hydraulic fluid and filters Change spark plug Change air filter Change Engine Oil Change engine oil every 50 hours or annually, whichever occurs first.
  • Page 67 100sx Operator’s Manual Service - 66 50 Hour Change Hydraulic Fluid and Filters Change hydraulic fluid and filters every 50 hours or annually, whichever occurs first. To change hydraulic fluid: 1. With fluid warm, remove drain plug (3), located at bottom of reservoir.
  • Page 68 100sx Operator’s Manual Service - 67 50 Hour Change Air Filter Change air filter every 50 hours or annually, whichever occurs first. NOTICE: Compressed air or water may damage filter elements. To change: 1. Remove air filter cover (2) by removing fastener (1).
  • Page 69 100sx Operator’s Manual Service - 68 As Needed As Needed Location Task Notes Refuel Check wheel lug nut torque 88-95 ft•lb (108-129 N•m) Clean plow blade feed tube Check plow arm pins and bushings Check plow attachment mounting bolts Replace plow blade...
  • Page 70 100sx Operator’s Manual Service - 69 As Needed Refuel unit as needed. To refuel: 1. Turn engine switch off and let the engine cool for 3-5 min. 2. Open fuel cap (shown). 3. Insert fuel nozzle and add fuel. 4. Install fuel cap.
  • Page 71 100sx Operator’s Manual Service - 70 As Needed Replace Plow Blade Check plow blade (shown) for wear and replace as needed. Blade should be changed if: • Plow toe edge is worn to a curve • Side plates begin to peel •...
  • Page 72 100sx Operator’s Manual Specifications - 71 100sx Specifications 100sx t44om025w.eps Dimensions * U.S. Metric Operating height 41 in 104 cm A3’ Angle of departure without blade 50° 50° Maximum length without reel carrier 70 in 178 cm Maximum length with reel carrier 86.5 in...

  • Page 73: Specifications

    100sx Operator’s Manual Specifications - 72 100sx Operation U.S. Metric Maximum crowd speed Forward 92 fpm 28 m/min Reverse 92 fpm 28 m/min Vehicle clearance circle 70 in 178 cm Plow blade sizes Pull blades (cover depth x mole diameter) 6-12 x .75 in...

  • Page 74: Capacities

    100sx Operator’s Manual Specifications - 73 100sx Hydraulic System U.S. Metric Ground drive pump capacity @ 3600 rpm, relief valve setting @ 2,000 psi 2.2 gpm 8.3 L/min Ground drive pump displacement/revolution .223 in .556 cm Ground drive motor displacement/revolution 9.6 in...
  • Page 75 100sx Operator’s Manual Specifications - 74 100sx...
  • Page 76 Return damaged parts to dealer for inspection and warranty consideration if in warranty time frame. Order genuine Ditch Witch replacement or repair parts from your authorized Ditch Witch dealer. Use of another manufacturer's parts may void warranty consideration.

  • Page 77: Support

    Subject to the limitation and exclusions herein, free replacement parts will be provided at any authorized Ditch Witch dealership for any Ditch Witch equipment or parts manufactured by The Charles Machine Works, Inc. (CMW) that fail due to a defect in material or workmanship within one (1) year of first commercial use.
  • Page 80 100sx Operator’s Manual Service Record - 79 Service Record Service Performed Date Hours...

  • Page 81: Service Record

    100sx Operator’s Manual Service Record - 80 Service Performed Date Hours...

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