Marlec Rutland 1200 Installation And Operation

Introduction
Congratulations and thank you for purchasing your Rutland 1200 Wind Turbine and Hybrid MPPT Charge
Controller. Our range of Rutland Wind Turbines are renowned as reliable, quiet and efficient in service and have
been used worldwide by sailors and many off-grid power specialists since 1979.
The utmost of care goes into the manufacture of all our products in our ISO9001 approved factory. To ensure you
get the very best out of the Rutland 1200 we recommend that you read this manual and familiarise yourself with
its contents before installing and operating the wind turbine and charging system.
How to Use This Manual
There are 2 parts to this manual, we recommend installing the controller and wiring followed by the turbine
before final commissioning. Visit www.marlec.co.uk/support to see useful video installation and operating guides.
General Guidelines and Warnings
Safety is the primary concern during both installation and operation of your wind turbine. You should familiarise
yourself with the risks associated with electrical and mechanical installation and if in doubt seek professional
advice. The key safety risk factors to be assessed are:
The rotating turbine
· Install the turbine at a location and height where persons cannot interfere with the path of the blades. No
attempt to access the turbine should be made until it has been restrained from turning, if possible lower the
tower to ground level.
Use the electronic stall switches to stop power production of both the turbine and solar panel. The turbine
·
speed will eventually reduce to an idle for safer access.
· Caution: The aerofoil blades are very sharp, gloves are recommended for handling and every precaution must
be made to avoid them in rotation as there is risk of harm to persons if struck.
Handling DC voltages and batteries
Never allow the wind turbine or a solar panel to generate electricity without connection to a battery. Cover
·
solar panels and lower or stop the turbine, short circuit them to prevent operation.
Do not make live connections to controllers or batteries as high open circuit voltages will permanently damage
·
electronics.
· Observe correct polarity to avoid permanent damage to equipment.
Do not open electronic equipment during live operation.
·
Always use cable suitable for carrying the expected currents and ensure good quality electrical connections to
·
avoid arcing and fire risks.
Damages as a consequence of failure to follow these guidelines will invalidate the warranty.
·
Working at height—use suitable equipment. Effect as much of the installation at ground level as possible and
choose a calm day to install the turbine.
If in doubt refer to your dealer, a competent electrical engineer or the manufacturer
Inspection and Maintenance
The Rutland Wind Turbine requires no scheduled maintenance. An annual inspection should be undertaken to
monitor the general condition of the system to ensure the electrical and mechanical integrity and safety of the
system. For advice and troubleshooting visit www.marlec.co.uk or watch our videos at YouTube/MarlecTV
For Your Records—you will need this if you contact us
Serial Number of Rutland 1200 Turbine
Serial Number of Rutland 1200 Controller
Date of Purchase and Sellers Name
Date of Installation
Read in conjunction with Part 2 Rutland 1200 Controller Installation manual. Find more information at www.marlec.co.uk
The Marlec Engineering Company Limited Warranty provides free
replacement cover for all defects in parts and workmanship for 24 months
from the date of purchase Marlec's obligation in this respect is limited to
replacing parts which have been promptly reported to the seller and are in
the seller's opinion defective and so found by Marlec upon inspection. A
valid proof of purchase is required if making a warranty claim.
Defective parts must be returned by prepaid post to the manufacturer
Marlec Engineering Co Ltd, Rutland House, Trevithick Rd, Corby,
Northamptonshire, NN17 5XY, England or to an authorised Marlec agent.
This Warranty is invalid in the event of improper installation, owner
neglect, mis-use, damage caused by flying debris or natural disasters
including lightning strike and hurricane force winds. This Warranty does
not extend to support posts, inverters, batteries or ancillary equipment not
supplied by the manufacturer.
No responsibility is assumed for incidental damage. No responsibility is
assumed for consequential damage or loss. No responsibility is assumed
for damage caused by user modification to the product or the use of
unauthorised components.
Rutland House, Trevithick Rd, Corby, NN17 5XY
www.marlec.co.uk
Check you have received:
1 x Rutland 1200 Wind turbine with fixings
1 x Hybrid MPPT Charge Controller with External Temperature Sensor
9 x M6 Nylock-
Blade Nuts &
1 x M16 Nylock
Nut
.
Nose Cone.
Fix with
3 x No3x10
Plastech Screws
6mm Allen
Key
In the event of loss or damage consult your dealer or the manufacturer.
Limited Warranty
Manufactured in the UK by
Marlec Eng Co Ltd
sales@marlec.co.uk
Rotor Hub
Plate &
Generator
9 x M6 Hex
Hub
Head Blade
Wind Shaft
3 x Aerofoil 3 Core 2.5mm Tinned
Blades Output Cable and 3
Way Connector Block
Rutland 1200 Wind Turbine
& Hybrid MPPT Controller
Installation and Operation
Part 1—Turbine Installation
12V and 24V Models
Doc No: SM-469 Iss D Part 1 20.03.17
Tools Required
10mm & 17mm Spanner
PZ1 & PZ2 Crosshead
Screwdrivers
Terminal Screwdriver
Nacelle & Tail Fin
Wire Strippers
Multi-meter (useful)
Other items you may
require
Post Adaptor &
Yaw Axis
Tower / Mounting Pole
Fix with 2 x M10 Set
Screws & Shake-Proof
Connection Cables &
Washers
Connector Blocks
Deep Cycle Batteries &
2 x Pole Fairing. Fix with
Terminals
4 x No3.5x10 Screws
Controller Fixing Screws
Solar PV Panels & Diodes