Epec 5050 Technical Manual
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Epec 5050 Technical Manual

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Epec 5050 Control Unit
Technical Document & Cabling Instructions

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Summary of Contents for Epec 5050

  • Page 1 Epec 5050 Control Unit Technical Document & Cabling Instructions...
  • Page 2 19.10.2012 Technical Manual & Cabling Instructions 5050 / MAN000539 DOCUMENT VERSION HISTORY Date Notes 19.10.2012 First release Epec Oy reserves all rights for improvements without prior notice Epec Oy Postiosoite/Postal address Puhelin/Phone Internet Tiedekatu 6 PL/P.O.Box 194 +358-(0)20-7608 111 +358-(0)20-7608 110 www.epec.fi...

  • Page 3: Table Of Contents

    EMC Tests ........................63 Environmental Tests ....................69 Mechanics .......................... 70 Unit Dimensions ......................70 Mounting and cleaning Epec 5000 control unit platform products ......72 Epec Oy reserves all rights for improvements without prior notice Epec Oy Postiosoite/Postal address...
  • Page 4 8.4.5 Power supply ....................... 85 8.4.6 Welding ....................... 89 8.4.7 System Examples ....................90 Accessories & peripherals ....................92 Epec Oy reserves all rights for improvements without prior notice Epec Oy Postiosoite/Postal address Puhelin/Phone Internet Tiedekatu 6 PL/P.O.Box 194 +358-(0)20-7608 111 +358-(0)20-7608 110 www.epec.fi...

  • Page 5: Preface

    Please refer CoDeSys 2.3 manual for further information on programming environment and required installations. Please refer CAN and CANopen documentation from CAN in Automation (CiA) for further information on communication issues. Epec Oy reserves all rights for improvements without prior notice Epec Oy Postiosoite/Postal address Puhelin/Phone...

  • Page 6: Safety Guidelines

    This product is not field serviceable, so it should not be opened at any situation. External fuses should be installed for the product or the system power supply. The system should be designed and constructed according to the Epec general mounting and cabling instruction document.

  • Page 7: Limited Liability

    1.3.5 RoHS This product complies with the European Community directive 2011/65/EU (RoHS) restricting hazardous substances such as quicksilver and lead in electrical and electronic equipment. Epec Oy reserves all rights for improvements without prior notice Epec Oy Postiosoite/Postal address Puhelin/Phone...

  • Page 8: Product Overview

    Epec 5050 Control Unit is a compact, powerful and robust multifunction controller with 32-bit processor and efficient calculating power. Epec 5000 product platform is fully compatible to the existing Epec product portfolio. Some of the advances of the Epec 5050 Control Unit are listed below.
  • Page 9 • Floating point calculation makes programming more efficient • Epec products are based on PLCopen and CANopen®, which make them easily scalable to meet the requirements for both small and large machines • Open I/O and communication interface, thus making it possible to connect •...

  • Page 10: Technical Data

    -40...+185°F Connectors 3 x AMP35 Communications/ Interfaces 4 x CAN 2.0 B, 1 x Ethernet I/O pins total Epec Oy reserves all rights for improvements without prior notice Epec Oy Postiosoite/Postal address Puhelin/Phone Internet Tiedekatu 6 PL/P.O.Box 194 +358-(0)20-7608 111 +358-(0)20-7608 110 www.epec.fi...
  • Page 11 12 bit AD converter DI/PI 5/10 V, treshold selection by application, pull-up/pull-down selection by application DI/PI pull-up/pull-down selection by application DI/PI pull-down to GND Epec Oy reserves all rights for improvements without prior notice Epec Oy Postiosoite/Postal address Puhelin/Phone Internet Tiedekatu 6 PL/P.O.Box 194...

  • Page 12: Input / Output Specifications

    P1 / N X1.13 LOADER BSL For factory use only X1.14 CAN4L X1.15 CAN3L X1.16 CAN2L Epec Oy reserves all rights for improvements without prior notice Epec Oy Postiosoite/Postal address Puhelin/Phone Internet Tiedekatu 6 PL/P.O.Box 194 +358-(0)20-7608 111 +358-(0)20-7608 110 www.epec.fi FIN-60320 Seinäjoki...
  • Page 13 X2.21 Reserved For factory use only 0/4..20 mA X2.22 Reserved For factory use only 0/4..20 mA Epec Oy reserves all rights for improvements without prior notice Epec Oy Postiosoite/Postal address Puhelin/Phone Internet Tiedekatu 6 PL/P.O.Box 194 +358-(0)20-7608 111 +358-(0)20-7608 110 www.epec.fi...
  • Page 14 2k2 +10 V / 12k4 GND configurable Min input freq. X3.23 DI/PI_Type003 2k2 +10 V / 12k4 GND configurable Epec Oy reserves all rights for improvements without prior notice Epec Oy Postiosoite/Postal address Puhelin/Phone Internet Tiedekatu 6 PL/P.O.Box 194 +358-(0)20-7608 111 +358-(0)20-7608 110 www.epec.fi...
  • Page 15 P2 / Y Nominal current 2,5 A X3.35 PWM/DO/DI/CM_Type008 12k4 GND P2 / Y Nominal current 2,5 A Epec Oy reserves all rights for improvements without prior notice Epec Oy Postiosoite/Postal address Puhelin/Phone Internet Tiedekatu 6 PL/P.O.Box 194 +358-(0)20-7608 111 +358-(0)20-7608 110 www.epec.fi...

  • Page 16: Pwm Output / Digital Output / Digital Input

    Output On Nominal Output Current (Note 7) Internal current limitation Output On (Note 5, 9) typ. 8 o-lim Epec Oy reserves all rights for improvements without prior notice Epec Oy Postiosoite/Postal address Puhelin/Phone Internet Tiedekatu 6 PL/P.O.Box 194 +358-(0)20-7608 111 +358-(0)20-7608 110 www.epec.fi...
  • Page 17 The switching does not effect the application software Note 10: When the frequency increases, the actual duty cycle may be bigger than the value that has been set. Note 11: Overload conditions Epec Oy reserves all rights for improvements without prior notice Epec Oy Postiosoite/Postal address Puhelin/Phone...
  • Page 18 Functional block diagram Refer to section Connection Examples to see examples on how to connect some external actuators or sensors when using this type of pin. Epec Oy reserves all rights for improvements without prior notice Epec Oy Postiosoite/Postal address...

  • Page 19: Pwm/Do/Di_Type006

    Output Off, Pull-up kΩ Input Resistance typ. 13 resistor not selected Digital status input Output Off (Note 6) Epec Oy reserves all rights for improvements without prior notice Epec Oy Postiosoite/Postal address Puhelin/Phone Internet Tiedekatu 6 PL/P.O.Box 194 +358-(0)20-7608 111 +358-(0)20-7608 110 www.epec.fi...
  • Page 20 Functional block diagram Refer to section Connection Examples to see examples on how to connect some external actuators or sensors when using this type of pin. Epec Oy reserves all rights for improvements without prior notice Epec Oy Postiosoite/Postal address...

  • Page 21: Pwm/Do/Di/Cm_Type007

    Calculated 'worst case' acc-zero +/-33,0 +/-3,2 Accuracy (FS) Calculated 'worst case' acc-prop Proportional factor +/-117,0 Epec Oy reserves all rights for improvements without prior notice Epec Oy Postiosoite/Postal address Puhelin/Phone Internet Tiedekatu 6 PL/P.O.Box 194 +358-(0)20-7608 111 +358-(0)20-7608 110 www.epec.fi FIN-60320 Seinäjoki...
  • Page 22 2,5A then continuous max load for output2 is 4A – 2,5A = 1,5A. Note 10: When the frequency increases, the actual duty cycle may be bigger than the value that has been set. Note 11: Overload conditions Epec Oy reserves all rights for improvements without prior notice Epec Oy Postiosoite/Postal address Puhelin/Phone...

  • Page 23: Pwm/Do/Di/Cm_Type008

    The maximum continuous current for the pair is 4 A. The pairs are indicated with upper case characters in the pin table's Group column in section Pinout Map Epec Oy reserves all rights for improvements without prior notice Epec Oy Postiosoite/Postal address Puhelin/Phone...
  • Page 24 (Note 7) In current measurement mode (Note 1) PWM Frequency In PWM mode 3000 (Note 1) Epec Oy reserves all rights for improvements without prior notice Epec Oy Postiosoite/Postal address Puhelin/Phone Internet Tiedekatu 6 PL/P.O.Box 194 +358-(0)20-7608 111 +358-(0)20-7608 110 www.epec.fi...
  • Page 25 Note 11: Pulse width must be greater that the software cycle time. For example with 50/50 pulse ratio, the pulse frequency is 1 / (2*pulse width) Note 12: Overload conditions Epec Oy reserves all rights for improvements without prior notice Epec Oy Postiosoite/Postal address...
  • Page 26 Other Information Refer to section Connection Examples to see examples on how to connect some external actuators or sensors when using this type of pin. Epec Oy reserves all rights for improvements without prior notice Epec Oy Postiosoite/Postal address Puhelin/Phone...

  • Page 27: Digital Input / Pulse Input

    20000 (pulse input mode) Input Pulse Width (Note 7) 0,025 (pulse counting) Input pin capacitance typ. 1 Epec Oy reserves all rights for improvements without prior notice Epec Oy Postiosoite/Postal address Puhelin/Phone Internet Tiedekatu 6 PL/P.O.Box 194 +358-(0)20-7608 111 +358-(0)20-7608 110 www.epec.fi...
  • Page 28 Other Information Refer to section Connection Examples to see examples on how to connect some external actuators or sensors when using this type of pin. Epec Oy reserves all rights for improvements without prior notice Epec Oy Postiosoite/Postal address Puhelin/Phone...

  • Page 29: Di/Pi_Type002

    Other Information Refer to section Connection Examples to see examples on how to connect some external actuators or sensors when using this type of pin. Epec Oy reserves all rights for improvements without prior notice Epec Oy Postiosoite/Postal address Puhelin/Phone...

  • Page 30: Di/Pi_Type003

    Note 8: It is possible to configure a smaller minimum frequency for some of the pins, see I/O table (Information column) in section List. Note 9: tC denotes software cycle time. Note10: Max value can be reached by 2-98% pulse ration. Epec Oy reserves all rights for improvements without prior notice Epec Oy Postiosoite/Postal address Puhelin/Phone Internet Tiedekatu 6 PL/P.O.Box 194...
  • Page 31 Other Information Refer to section Connection Examples to see examples on how to connect some external actuators or sensors when using this type of pin. Epec Oy reserves all rights for improvements without prior notice Epec Oy Postiosoite/Postal address Puhelin/Phone...

  • Page 32: Software Channels For The Pulse Inputs

    X3.23 not supported not supported pair 11 X1.11 not supported not supported Epec Oy reserves all rights for improvements without prior notice Epec Oy Postiosoite/Postal address Puhelin/Phone Internet Tiedekatu 6 PL/P.O.Box 194 +358-(0)20-7608 111 +358-(0)20-7608 110 www.epec.fi...

  • Page 33: Analog Input / Digital Input

    Configure the pin to current mode before applying the current signal. When measuring current (mA), the sensor connected to 5050 unit’s AI/DI pin must not be powered up before the 5050 control unit is operational. Otherwise the sensor’s input signal is not received correctly.
  • Page 34 Other Information Refer to section Connection Examples to see examples on how to connect some external actuators or sensors when using this type of pin. Epec Oy reserves all rights for improvements without prior notice Epec Oy Postiosoite/Postal address Puhelin/Phone...

  • Page 35: Digital Output / Gnd

    Low Pass Filter Input Capacitance typ. 1 Note 1: Parameter is defined by resistive load. Note 2: Exceeding the max value might cause damage to input. Epec Oy reserves all rights for improvements without prior notice Epec Oy Postiosoite/Postal address Puhelin/Phone Internet Tiedekatu 6 PL/P.O.Box 194...
  • Page 36 Other Information Refer to section Connection Examples to see examples on how to connect some external actuators or sensors when using this type of pin. Epec Oy reserves all rights for improvements without prior notice Epec Oy Postiosoite/Postal address Puhelin/Phone...

  • Page 37: Reference Voltage Supply Pins

    When output voltage is under overload conditions for example short circuit to supply voltages. Exceeding the max value might cause damage to output. Functional block diagram Epec Oy reserves all rights for improvements without prior notice Epec Oy Postiosoite/Postal address...

  • Page 38: Ref_Type004

    When output voltage is under overload conditions for example short circuit to supply voltages. Exceeding the max value might cause damage to output. Functional block diagram Epec Oy reserves all rights for improvements without prior notice Epec Oy Postiosoite/Postal address...

  • Page 39: Connection Examples

    Connection Examples for PWM/DO/DI/CM_Type007 • Connection Examples for PWM/DO/DI/CM_Type008 • Connection Examples for DO/GND_Type010 • Connection Examples for AI/DI_Type011 Epec Oy reserves all rights for improvements without prior notice Epec Oy Postiosoite/Postal address Puhelin/Phone Internet Tiedekatu 6 PL/P.O.Box 194 +358-(0)20-7608 111 +358-(0)20-7608 110 www.epec.fi...

  • Page 40: Connection Examples For Di/Pi_Type001

    5050 / MAN000539 4.7.1 Connection Examples for DI/PI_Type001 The following figures show examples on how to connect some external actuators when using the DI/PI_Type001 pin: Epec Oy reserves all rights for improvements without prior notice Epec Oy Postiosoite/Postal address Puhelin/Phone...
  • Page 41 41 / 92 5050 CONTROL UNIT 19.10.2012 Technical Manual & Cabling Instructions 5050 / MAN000539 Epec Oy reserves all rights for improvements without prior notice Epec Oy Postiosoite/Postal address Puhelin/Phone Internet Tiedekatu 6 PL/P.O.Box 194 +358-(0)20-7608 111 +358-(0)20-7608 110 www.epec.fi FIN-60320 Seinäjoki...

  • Page 42: Connection Examples For Di/Pi_Type002

    5050 / MAN000539 4.7.2 Connection Examples for DI/PI_Type002 The following figures show examples on how to connect some external actuators when using the DI/PI_Type002 pin: Epec Oy reserves all rights for improvements without prior notice Epec Oy Postiosoite/Postal address Puhelin/Phone...

  • Page 43: Connection Examples For Di/Pi_Type003

    5050 / MAN000539 4.7.3 Connection Examples for DI/PI_Type003 The following figures show examples on how to connect some external actuators when using the DI/PI_Type003 pin: Epec Oy reserves all rights for improvements without prior notice Epec Oy Postiosoite/Postal address Puhelin/Phone...
  • Page 44 44 / 92 5050 CONTROL UNIT 19.10.2012 Technical Manual & Cabling Instructions 5050 / MAN000539 Epec Oy reserves all rights for improvements without prior notice Epec Oy Postiosoite/Postal address Puhelin/Phone Internet Tiedekatu 6 PL/P.O.Box 194 +358-(0)20-7608 111 +358-(0)20-7608 110 www.epec.fi FIN-60320 Seinäjoki...

  • Page 45: Connection Examples For Pwm/Do/Di_Type005

    5050 / MAN000539 4.7.4 Connection Examples for PWM/DO/DI_Type005 The following figures show examples on how to connect some external actuators when using the PWM/DO/DI_Type005 pin: Epec Oy reserves all rights for improvements without prior notice Epec Oy Postiosoite/Postal address Puhelin/Phone...
  • Page 46 46 / 92 5050 CONTROL UNIT 19.10.2012 Technical Manual & Cabling Instructions 5050 / MAN000539 Epec Oy reserves all rights for improvements without prior notice Epec Oy Postiosoite/Postal address Puhelin/Phone Internet Tiedekatu 6 PL/P.O.Box 194 +358-(0)20-7608 111 +358-(0)20-7608 110 www.epec.fi FIN-60320 Seinäjoki...

  • Page 47: Connection Examples For Pwm/Do/Di_Type006

    5050 / MAN000539 4.7.5 Connection Examples for PWM/DO/DI_Type006 The following figures show examples on how to connect some external actuators when using the PWM/DO/DI_Type006 pin: Epec Oy reserves all rights for improvements without prior notice Epec Oy Postiosoite/Postal address Puhelin/Phone...
  • Page 48 48 / 92 5050 CONTROL UNIT 19.10.2012 Technical Manual & Cabling Instructions 5050 / MAN000539 Epec Oy reserves all rights for improvements without prior notice Epec Oy Postiosoite/Postal address Puhelin/Phone Internet Tiedekatu 6 PL/P.O.Box 194 +358-(0)20-7608 111 +358-(0)20-7608 110 www.epec.fi FIN-60320 Seinäjoki...

  • Page 49: Connection Examples For Pwm/Do/Di/Cm_Type007

    5050 / MAN000539 4.7.6 Connection Examples for PWM/DO/DI/CM_Type007 The following figures show examples on how to connect some external actuators when using the PWM/DO/DI/CM_Type007 pin: Epec Oy reserves all rights for improvements without prior notice Epec Oy Postiosoite/Postal address Puhelin/Phone...

  • Page 50: Connection Examples For Pwm/Do/Di/Cm/Type008

    5050 / MAN000539 4.7.7 Connection Examples for PWM/DO/DI/CM/Type008 The following figures show examples on how to connect some external actuators when using the PWM/DO/DI/CM_Type008 pin: Epec Oy reserves all rights for improvements without prior notice Epec Oy Postiosoite/Postal address Puhelin/Phone...
  • Page 51 51 / 92 5050 CONTROL UNIT 19.10.2012 Technical Manual & Cabling Instructions 5050 / MAN000539 Epec Oy reserves all rights for improvements without prior notice Epec Oy Postiosoite/Postal address Puhelin/Phone Internet Tiedekatu 6 PL/P.O.Box 194 +358-(0)20-7608 111 +358-(0)20-7608 110 www.epec.fi FIN-60320 Seinäjoki...
  • Page 52 52 / 92 5050 CONTROL UNIT 19.10.2012 Technical Manual & Cabling Instructions 5050 / MAN000539 Epec Oy reserves all rights for improvements without prior notice. Epec Oy reserves all rights for improvements without prior notice Epec Oy Postiosoite/Postal address Puhelin/Phone...

  • Page 53: Connection Examples For Ai/Di_Type011

    Connection examples when using AI mode The following figures show examples on how to connect some external actuators when using the pin in AI mode: Epec Oy reserves all rights for improvements without prior notice Epec Oy Postiosoite/Postal address Puhelin/Phone...
  • Page 54 Connection examples when using DI mode The following figures show examples on how to connect some external actuators when using the pin in DI mode: Epec Oy reserves all rights for improvements without prior notice Epec Oy Postiosoite/Postal address Puhelin/Phone...

  • Page 55: Power Supply Pins And Limitations

    Power 1 X1.30 PWM/DO/DI Power 1 X1.31 PWM/DO/DI Power 1 X1.32 PWM/DO/DI Power 1 Epec Oy reserves all rights for improvements without prior notice Epec Oy Postiosoite/Postal address Puhelin/Phone Internet Tiedekatu 6 PL/P.O.Box 194 +358-(0)20-7608 111 +358-(0)20-7608 110 www.epec.fi FIN-60320 Seinäjoki...
  • Page 56 If the Logic power is >43 V, there is a risk that the control unit shuts down. If Power1 or Power2 is > 43 V, the outputs in the group must be disabled. Epec Oy reserves all rights for improvements without prior notice Epec Oy...
  • Page 57 Note 4: This parameter is influenced by +10V REF’s load level. Note 5: Nominal voltage level where reverse protection will be activated. Keep in mind the fuse parameters, such as the reaction time. Epec Oy reserves all rights for improvements without prior notice Epec Oy Postiosoite/Postal address...

  • Page 58: Bus Connections

    X1.3 (CAN3 H) communication X1.15 (CAN3 L) CAN4 interface, user programmable X1.2 (CAN4 H) communication X1.14 (CAN4 L) Epec Oy reserves all rights for improvements without prior notice Epec Oy Postiosoite/Postal address Puhelin/Phone Internet Tiedekatu 6 PL/P.O.Box 194 +358-(0)20-7608 111 +358-(0)20-7608 110 www.epec.fi...

  • Page 59: Ethernet Interface

    Ethernet communication pins are located in the control unit's connector1 (grey AMP35) as follows: Designation Pin number Ethernet interface X1.25 (TD+) X1.26 (TD-) X1.27 (RD+) X1.28 (RD-) Epec Oy reserves all rights for improvements without prior notice Epec Oy Postiosoite/Postal address Puhelin/Phone Internet Tiedekatu 6 PL/P.O.Box 194 +358-(0)20-7608 111 +358-(0)20-7608 110 www.epec.fi...

  • Page 60: Internal Diagnostics

    INTERNAL DIAGNOSTICS LED Indicator The LED indicator light is situated on the top side of the 5050 according to the following figure: The LED has green and red indicators and they indicate different operating conditions according to the following table:...

  • Page 61: Temperature

    Temperature measuring accuracy +/-2,2 prop Proportional factor +/-0,1 Offset Error zero +/-4,88 Epec Oy reserves all rights for improvements without prior notice Epec Oy Postiosoite/Postal address Puhelin/Phone Internet Tiedekatu 6 PL/P.O.Box 194 +358-(0)20-7608 111 +358-(0)20-7608 110 www.epec.fi FIN-60320 Seinäjoki...

  • Page 62: Error Log

    Control unit's internal error log stores the firmware errors in a log. The error log contains two memory areas: one for application and one for firmware. For more information about the logs and how to read them, refer to Epec Programming and Libraries Manual MAN000538.

  • Page 63: Approvals And Safety

    APPROVALS AND SAFETY EMC Tests Epec 5050 control units are certified according to EMC tests that are described in this section. The following tables provide a summary of performed EMC tests: Emission tests according to the test specification EN 61000-6-3...
  • Page 64 Test method E/ECE Reg. No. 10, Annex 10, ISO 7637-2: 2004 Port Limit level (V) 12V DC input -100 +150 24V DC input - 450 Epec Oy reserves all rights for improvements without prior notice Epec Oy Postiosoite/Postal address Puhelin/Phone Internet Tiedekatu 6 PL/P.O.Box 194 +358-(0)20-7608 111 +358-(0)20-7608 110 www.epec.fi...
  • Page 65 5/100 ns, -212 V, 60 minutes 5/100 ns, +150 V, 60 minutes 25 ms -6.0 (8.0) V, 5 s -2.5 (12.0) V, 10 pulses +70V 5 pulses Epec Oy reserves all rights for improvements without prior notice Epec Oy Postiosoite/Postal address Puhelin/Phone Internet Tiedekatu 6 PL/P.O.Box 194...
  • Page 66 Class E: One or more functions of a device/system do not perform as designed during exposure and cannot be returned to operation without repairing the device/system. Epec Oy reserves all rights for improvements without prior notice Epec Oy Postiosoite/Postal address...
  • Page 67 80-2700 MHz Modulation 2500- AM 80% 1 kHz 3 V/m 2700 Sweep step 1%, time/step 3 s Epec Oy reserves all rights for improvements without prior notice Epec Oy Postiosoite/Postal address Puhelin/Phone Internet Tiedekatu 6 PL/P.O.Box 194 +358-(0)20-7608 111 +358-(0)20-7608 110 www.epec.fi...
  • Page 68 The EUT shall continue to operate as intended after the test. However, moderate degradation of performance is allowed. No change of actual operating state or loss of memory functions is allowed. Epec Oy reserves all rights for improvements without prior notice Epec Oy...

  • Page 69: Environmental Tests

    69 / 92 5050 CONTROL UNIT 19.10.2012 Technical Manual & Cabling Instructions 5050 / MAN000539 Environmental Tests The following environmental tests have been performed to Epec 5050 control units: Temperature Duration/ Test Temperature Exposure Remarks time Cold • IEC 60068-2-1 (2007-03), -45 °C...

  • Page 70: Mechanics

    Technical Manual & Cabling Instructions 5050 / MAN000539 MECHANICS Unit Dimensions Unit dimensions from the top: Unit dimensions from the rear side: Epec Oy reserves all rights for improvements without prior notice Epec Oy Postiosoite/Postal address Puhelin/Phone Internet Tiedekatu 6 PL/P.O.Box 194...
  • Page 71 71 / 92 5050 CONTROL UNIT 19.10.2012 Technical Manual & Cabling Instructions 5050 / MAN000539 Unit dimensions from the side: Epec Oy reserves all rights for improvements without prior notice Epec Oy Postiosoite/Postal address Puhelin/Phone Internet Tiedekatu 6 PL/P.O.Box 194...

  • Page 72: Mounting And Cleaning Epec 5000 Control Unit Platform Products

    Mounting position horizontal or vertical to allow water etc. flowing away from connectors, see the figures below. Do not mount the unit in a position where the bottom side or the connectors are facing up: Epec Oy reserves all rights for improvements without prior notice Epec Oy Postiosoite/Postal address...

  • Page 73: 5050 Control Unit

    19.10.2012 Technical Manual & Cabling Instructions 5050 / MAN000539 Do not mount the unit in a position where the connector side is facing up: Epec Oy reserves all rights for improvements without prior notice Epec Oy Postiosoite/Postal address Puhelin/Phone Internet Tiedekatu 6 PL/P.O.Box 194...

  • Page 74: Plugging And Unplugging The Cables/Connectors

    Technical Manual & Cabling Instructions 5050 / MAN000539 Plugging and unplugging the cables/connectors All Epec control units use heavy duty gold plated, locked and sealed AMPSEAL connectors. The following figure shows an example of AMP23 connector: • Gold plated AMPSEAL connectors pack a current of 15 amperes per contact and tolerate operating temperature range.
  • Page 75 Refer to AMP Application Specification 114-16016 for more detailed information on connectors and cable recommendations. Ordering codes for the AMP connectors, crimps and tools are listed in Section Accessories. Epec Oy reserves all rights for improvements without prior notice Epec Oy Postiosoite/Postal address...

  • Page 76: Cabling

    The control units are connected with each other using standardized CAN bus. • The idea of the Epec embedded control system, is that all the control units are installed close to sensors, encoders and other equipment connected to them. •...
  • Page 77 The maximum length of the bus depends on the bus speed. For more information about the bus speeds, refer to CiA DS-102 standard. Epec Oy reserves all rights for improvements without prior notice Epec Oy Postiosoite/Postal address...

  • Page 78: Can Bus

    The CAN bus cable is the neural backbone of the whole system and should be designed and constructed with extra care. • In all Epec 5050 control units, the bus connections can be found in grey AMP 35 pin connector (connector1). •...
  • Page 79 5050 CONTROL UNIT 19.10.2012 Technical Manual & Cabling Instructions 5050 / MAN000539 Connection example when there is not a GND pin available in the control unit: Epec Oy reserves all rights for improvements without prior notice Epec Oy Postiosoite/Postal address Puhelin/Phone Internet Tiedekatu 6 PL/P.O.Box 194...

  • Page 80: Ethernet

    The maximum length of a working connection is 100 meters. • In all Epec 5050 control units the Ethernet connections can be found in grey AMP 35 pin connector (connector1). • This Ethernet connection is based on 10BASE-T connection where two twisted pairs are used.

  • Page 81: I/O Cabling

    Closed circuit loop means that the power supply for the sensor must return to the same power group, see the figures below. When measuring current (mA), the sensor connected to 5050 unit’s AI/DI pin must not be powered up before the 5050 control unit is operational. Otherwise the sensor’s input signal is not received correctly.
  • Page 82 5050 CONTROL UNIT 19.10.2012 Technical Manual & Cabling Instructions 5050 / MAN000539 Do not connect the closed circuit loop as shown in the following figure: Epec Oy reserves all rights for improvements without prior notice Epec Oy Postiosoite/Postal address Puhelin/Phone Internet Tiedekatu 6 PL/P.O.Box 194...
  • Page 83 • Proportional valve (on the left) • ON/OFF valve • Joystick • ON/OFF switch (on the right) Epec Oy reserves all rights for improvements without prior notice Epec Oy Postiosoite/Postal address Puhelin/Phone Internet Tiedekatu 6 PL/P.O.Box 194 +358-(0)20-7608 111 +358-(0)20-7608 110 www.epec.fi...
  • Page 84 GND pins which should be used. Refer to section Power supply pins and limitations for accurate pin allocation of connectors. Epec Oy reserves all rights for improvements without prior notice Epec Oy Postiosoite/Postal address Puhelin/Phone...

  • Page 85: Power Supply

    5050 / MAN000539 8.4.5 Power supply The maximum continuous current per pin is 10 A. • The nominal operating voltage for Epec modules is 12 and 24 VDC. The full operating range is 8,3 - 36VDC. • See section Power supply pins and limitations in technical document for accurate pin allocation of the connectors when using Epec 5050 control unit.
  • Page 86 Power supply's wiring example when max 14 A is needed from Power 1 and max 10 A from Power 2: Power supply's wiring example when max 14 A is needed from Power 1 and max 14 A from Power 2: Epec Oy reserves all rights for improvements without prior notice Epec Oy Postiosoite/Postal address Puhelin/Phone...
  • Page 87 Power supply's wiring example when max 10 A is needed from Power 1 and max 14 A from Power 2: Power supply's wiring when using one battery: Epec Oy reserves all rights for improvements without prior notice Epec Oy Postiosoite/Postal address...
  • Page 88 88 / 92 5050 CONTROL UNIT 19.10.2012 Technical Manual & Cabling Instructions 5050 / MAN000539 Power supply's wiring when using two batteries: Epec Oy reserves all rights for improvements without prior notice Epec Oy Postiosoite/Postal address Puhelin/Phone Internet Tiedekatu 6 PL/P.O.Box 194...

  • Page 89: Welding

    Welding grounding should be connected close to the welding point to avoid long distance high current flow through machine frame. Epec Oy reserves all rights for improvements without prior notice Epec Oy Postiosoite/Postal address...

  • Page 90: System Examples

    Display • remote connection • positioning • gauge • diagnostics • software updating Epec Oy reserves all rights for improvements without prior notice Epec Oy Postiosoite/Postal address Puhelin/Phone Internet Tiedekatu 6 PL/P.O.Box 194 +358-(0)20-7608 111 +358-(0)20-7608 110 www.epec.fi FIN-60320 Seinäjoki...
  • Page 91 Display • gauge • diagnostics • software updating Epec Oy reserves all rights for improvements without prior notice Epec Oy Postiosoite/Postal address Puhelin/Phone Internet Tiedekatu 6 PL/P.O.Box 194 +358-(0)20-7608 111 +358-(0)20-7608 110 www.epec.fi FIN-60320 Seinäjoki...

  • Page 92: Accessories & Peripherals

    E3003509 MAN000513 AMPSEAL Connectors Epec uses gold plated, locked and sealed AMPSEAL heavy duty connectors for all Epec CAN Module Family products to ensure the endurance of extreme conditions. • All connectors are mechanically keyed to mate only with identical colors...

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