MEI BNR4-10 User Manual

MEI BNR4-10 User Manual

Bnr series; bna6 series

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BNR & BNA6
User guide
CPI | Crane Payment Innovations
67061 5 044 – G6
reserved
BNR&BNA6 User guide
© 2009-2017 CPI. All rights
Information subject to change without
prior notice

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Summary of Contents for MEI BNR4-10

  • Page 1 BNR & BNA6 User guide CPI | Crane Payment Innovations 67061 5 044 – G6 reserved BNR&BNA6 User guide © 2009-2017 CPI. All rights Information subject to change without prior notice...
  • Page 2 P.O. Box 2650 CH-1211 Geneva 2 Switzerland MEI® BNR&BNA6 - Banknote Recycler – Banknote acceptor - User Guide © 2009-2017 CPI. All rights reserved MEI® and the MEI logo are registered trademarks. Except as permitted under the relevant local legislation, no part of this publication...
  • Page 3 Version G5 Updating chapter 5.1 BNR RECOMMENDED MAINTENANCE PLAN. Introducing a detailed maintenance table module by module. Version G6 Merging BNR and BNA6 series User guides into one document. 67061 5 044 – G6 © 2009-2017 CPI. All rights reserved BNR&BNA6 USER GUIDE Information subject to change without prior notice...
  • Page 4: Table Of Contents

    TABLE OF CONTENTS SAFETY INSTRUCTIONS ............... 6 STANDARDS CONFORMANCE ................6 USER GUIDE .................. 9 1.1. OVERVIEW ...................... 9 1.2. PRESENTATION .................... 10 1.3. MAIN MODULE EXTERNAL INDICATORS ............ 12 1.4. MODULES FRONT INDICATORS ..............13 1.5. SPINE INDICATOR ..................14 NORMAL OPERATIONS IN HOST MACHINE ......
  • Page 5 NOTES: 67061 5 044 – G6 © 2009-2017 CPI. All rights reserved BNR&BNA6 USER GUIDE Information subject to change without prior notice...
  • Page 6: Safety Instructions

    SAFETY INSTRUCTIONS Expected use conditions: The MEI BNR/BNA6 products validate, denominate, store and recycle banknotes. The MEI BNR/BNA6 is intended to be integrated as a peripheral within a Host Machine. IMPORTANT WARNING - HEAVY MATERIAL MEI™ BNR/BNA6 can weigh more than >25 kg (>55 lb) when completely assembled.
  • Page 7 67061 5 044 – G6 © 2009-2017 CPI. All rights reserved BNR&BNA6 USER GUIDE Information subject to change without prior notice...
  • Page 8 67061 5 044 – G6 © 2009-2017 CPI. All rights reserved BNR&BNA6 USER GUIDE Information subject to change without prior notice...
  • Page 9: User Guide

    1. USER GUIDE The intent of this document is to familiarize an Operator with the basic functions of the MEI BNR/BNA6 <Banknote Recycler/Acceptor>, to ensure the product is installed properly and to perform simple product upkeep. This manual does not discuss any product maintenance that requires tools or additional software.
  • Page 10: Presentation

     Cash-Box module: a lockable secure removable cash storage cassette. The product variant depicted within this manual is the BNR4 version. Please note that various versions of the MEI BNR are available, along with different cashbox and bezel types. For further information please refer to Appendices at the end of this document.
  • Page 11 Example of a BNA6-L The required conditions for normal operations of the BNR/BNA6 are:  Power cable and USB cable correctly connected,  Positioner door, Recognition Sensor door and Spine door correctly closed,  The Main Module correctly connected to the Spine (refer to “INSTALL THE MAIN MODULE ONTO THE CHASSIS”...
  • Page 12: Main Module External Indicators

    1.3. MAIN MODULE EXTERNAL INDICATORS External indicators are located on the Bezel. External indicators consist of two pairs of illuminated arrows, one pair pointing to the Inlet, the other pair pointing to the Outlet. Inlet arrows can be illuminated green or red.
  • Page 13: Modules Front Indicators

    1.4. MODULES FRONT INDICATORS Each BNR/BNA6 module has front located LED indicators giving its status. Each LED will illuminate green or red depending on the module status. 67061 5 044 – G6 © 2009-2017 CPI. All rights reserved BNR&BNA6 USER GUIDE Information subject to change without prior notice...
  • Page 14: Spine Indicator

    1.5. SPINE INDICATOR The Spine has a LED indicator that provides its status. This indicator will illuminate green or red. 2. NORMAL OPERATIONS IN HOST MACHINE 2.1. LOCKS AND SECURITY PRINCIPLE The BNR/BNA6 can be secured with several locks to prevent unauthorised access to the stored money: ...
  • Page 15  Cash-Box, You need to release the Interlock System to remove the Cash-Box. To open the Cash- Box it must be removed and the module must be unlocked with a key. Once the cash-box is removed, it must be opened and emptied before it can be reinstalled in the BNR/BNA6.
  • Page 16  Loader Cassette, You need to release the Interlock System to remove the Loader Cassette. To open the Loader Cassette it must be removed and the module must be unlocked with a key. The key is required to open and close it. ...
  • Page 17: Cash-Box Handling And Arming

    2.2. CASH-BOX HANDLING AND ARMING To remove the Cash-Box, you need to release the Interlock System with its key. To open and rearm the Cash-Box, you need the key of the Cash-Box. Warning, the Cash-Box is a module which needs to be rearmed once removed. Make sure that you have the key or another empty Cash-Box before removing it.
  • Page 18 Caution, if the indicator is green the Cash-Box can be reinserted. Cash-Box S If the indicator is grey, the Cash-Box must be rearmed by opening it, emptying all banknotes, and then closing. Cash-Box L Install the Cash-Box (1). NOTE: The Cash-Box should install into the BNR/BNA6 with little force.
  • Page 19: Loader Cassette Handling, Using And Quality Of Banknote

    2.3. LOADER CASSETTE HANDLING, USING AND QUALITY OF BANKNOTE The following instructions explain how to fill the Loader Cassette with banknotes. Banknotes that are placed in the Loader Cassette must meet the banknote criteria detailed in Table 1. To remove the Loader Cassette, you will need to release the Interlock System with its key.
  • Page 20 Fully open the door until it stops. Release the little yellow latch and lift the “max level detection plate”. Push the pressure plate down to the stop. The pressure plate will lock at the bottom of the Loader Cassette. 67061 5 044 – G6 ©...
  • Page 21 Lift (1) and flip (2) the lateral bill guide flap down. Ensure notes to be used in the loader meet all requirements of fitness in Table 1, then place a bundle of less than 250 banknotes into the loader. Reposition the lateral bill guide flap up.
  • Page 22 Reposition the “max level detection plate”. With the max level detection plate down, check that the bill level flag is green. If the flag shows red remove some bills until the flag turns green with the detection plate down. Caution, do not over fill the Loader Cassette and do not force the “max level detection plate”...
  • Page 23 Table 1: Capacity and banknote quality for the Loader Cassette Maximum number of banknotes 250 +/- 50 notes Varies depending on the currency, the state of the banknotes and the climatic conditions. Banknote width acceptance Min. 60 mm to max. 81 mm (nominal) (+1 / -2 Banknote length acceptance Min.
  • Page 24: Configuration Through Host Machine

    2.4. CONFIGURATION THROUGH HOST MACHINE The Host Machine may configure the BNR/BNA6 depending on the operator requirements. For example:  Enable or disable specific denominations or series of banknotes (active or inhibit).  Loader Cassette: choice of denominations and number of banknotes filled by the Operator or stored by the BNR in the Loader Cassette, ...
  • Page 25: Bnr/Bna6 Power Up

    2.5. BNR/BNA6 POWER UP When the BNR/BNA6 is powered up it performs a self-test process and displays the following:  Inlet arrows alternately BLINKING RED,  Then 15 seconds later, Inlet and Outlet Arrows BLINKING GREEN,  Finally all LED’s of all modules SLOWLY BLINKING GREEN. 67061 5 044 –...
  • Page 26 In this state a BNR/BNA6 “Reset” is required to bring the unit ON-LINE. 67061 5 044 – G6 © 2009-2017 CPI. All rights reserved BNR&BNA6 USER GUIDE Information subject to change without prior notice...
  • Page 27: Bnr/Bna6 Reset

    2.6. BNR/BNA6 RESET The reset sequence of the BNR/BNA6 takes approximately 15 to 25 seconds. It is dependent on the BNR/BNA6 configuration (number of modules). Reset automatically tests the BNR/BNA6’s electro-mechanical system for a failure or banknote in the transport system. If a banknote is found, it will be send the note to the Cash-Box.
  • Page 28 After resetting, the Main Module arrows lights turn off and all modules LED’s will be SOLID GREEN. If the reset sequence does not begin, make sure that:  The Power cable and USB cable are correctly connected,  Positioner door, Recognition Sensor door and Spine door are correctly closed (refer to “PRESENTATION”...
  • Page 29: Bezel Led's Indicators

    2.7. BEZEL LED’S INDICATORS System / You have to Module Status Insertion Take no disabled action A banknote can Insert a be inserted banknote A banknote Pull the returned to the banknote out Inlet Banknote are Withdraw the given out at the banknotes Outlet 67061 5 044 –...
  • Page 30: Basic Troubleshooting

    3. BASIC TROUBLESHOOTING The basic troubleshooting is made by observing the several indicators of the BNR/BNA6’s modules. This troubleshooting is valid for the Firmware version 1.0.0. 67061 5 044 – G6 © 2009-2017 CPI. All rights reserved BNR&BNA6 USER GUIDE Information subject to change without prior notice...
  • Page 31: Easy Jam Clearing

    4. EASY JAM CLEARING It may happen that a banknote is jammed in the BNR/BNA6. The following cases of jammed banknotes are easy to clear. For more difficult cases of jammed banknotes, refer to “ADVANCED JAM CLEARING” in the BNR&BNA6 Service Manual 67902-5-044. 4.1.
  • Page 32: In The Recognition Sensor

    4.2. IN THE RECOGNITION SENSOR 1. Open the Recognition Sensor door. Push on the two yellow buttons and pull the door. 2. Carefully withdraw the banknote. 3. Close the Recognition Sensor door. 67061 5 044 – G6 © 2009-2017 CPI. All rights reserved BNR&BNA6 USER GUIDE Information subject to change without prior notice...
  • Page 33: In The Recognition Sensor To Spine Interface

    4.3. IN THE RECOGNITION SENSOR TO SPINE INTERFACE 1. Open the Spine door. Lift and hold up the yellow button and pull the door. 2. Open the Recognition Sensor door. Push on the two yellow buttons and pull the door. 3.
  • Page 34: In The Positioner, At The Inlet

    4.4. IN THE POSITIONER, AT THE INLET 1. Open the Spine door, then open the Recognition Sensor door, and finally open the Positioner door. Lift and hold up the yellow button and pull the door. 2. Carefully withdraw the banknote. 3.
  • Page 35: In The Loader Cassette

    4.5. IN THE LOADER CASSETTE 1. Open the Spine door to check if the banknote is jammed in exiting the Loader 2. If you see the banknote, carefully withdraw it. 3. If you don’t see the banknote, close the Spine door. 4.
  • Page 36: At The Cash-Box Pusher Plate

    4.6. AT THE CASH-BOX PUSHER PLATE 1. Remove Cash-Box per instructions in section 2.2 above. 2. Inspect the BNR/BNA6 pusher plate located inside the BNR/BNA6 at the top of the opening where the Cash-Box was removed from. 3. If you see a banknote, carefully remove it. 4.
  • Page 37: Recommended Preventative Maintenance

    5. RECOMMENDED PREVENTATIVE MAINTENANCE 5.1. BNR/BNA6 RECOMMENDED MAINTENANCE PLAN The following table highlights the recommended maintenance frequency. The cleaning frequency was chosen to ensure optimal performance. It may be necessary to perform more or less frequent cleaning, depending on the operating environment and usage.
  • Page 38 MAIN MODULE V18 AND EARLIER VERSIONS Note that the following spare parts will become obsolete with the MMV19 implementation: - 668142001P1 S BNR, BT-M1-GMA, PK1 - 666726001P1 S BNR,BU,SHAFT ASSY,N7, PK1 - 969983001P1 S BNR,MM,BU MAINTENANCE KIT 67061 5 044 – G6 ©...
  • Page 39 MAIN MODULE V19 AND LATER VERSIONS 67061 5 044 – G6 © 2009-2017 CPI. All rights reserved BNR&BNA6 USER GUIDE Information subject to change without prior notice...
  • Page 40 CASHBOXES AND LOADER (ALL VERSIONS) 67061 5 044 – G6 © 2009-2017 CPI. All rights reserved BNR&BNA6 USER GUIDE Information subject to change without prior notice...
  • Page 41 RECYCLER (ALL VERSIONS) 67061 5 044 – G6 © 2009-2017 CPI. All rights reserved BNR&BNA6 USER GUIDE Information subject to change without prior notice...
  • Page 42 SPINES (ALL VERSIONS) 67061 5 044 – G6 © 2009-2017 CPI. All rights reserved BNR&BNA6 USER GUIDE Information subject to change without prior notice...
  • Page 43 CHASSIS (ALL VERSIONS) 67061 5 044 – G6 © 2009-2017 CPI. All rights reserved BNR&BNA6 USER GUIDE Information subject to change without prior notice...
  • Page 44: Bnr Bill Path Cleaning Instructions

    5.2. BNR Bill path cleaning instructions Out of service scenario due to dust in and around gears, belts, motors or optic guides. It is recommended to clean the BNR/BNA6 according to Maintenance Table. Duration Approx. 10 min. The dust could be due to banknote fibers which accumulate around critical parts. The recommended cleaning technique for the Main Module is to remove the dust with a spray of compressed air.
  • Page 45 3. Open the Recognition Sensor door. 4. Open the Positioner door. 67061 5 044 – G6 © 2009-2017 CPI. All rights reserved BNR&BNA6 USER GUIDE Information subject to change without prior notice...
  • Page 46 5. Clean the Inlet. 6. Clean the Bill Intake and the Positioner in the direction of the Recognition Sensor. 67061 5 044 – G6 © 2009-2017 CPI. All rights reserved BNR&BNA6 USER GUIDE Information subject to change without prior notice...
  • Page 47 7. Blow the inner part of the Recognition Sensor, in the same direction, in the opposite direction of the white flat cables. 67061 5 044 – G6 © 2009-2017 CPI. All rights reserved BNR&BNA6 USER GUIDE Information subject to change without prior notice...
  • Page 48 8. For the rear part of the Recognition Sensor, turn the coding wheel whilst blowing air throughout. Caution, Ensure the compressed air cleaner produces no residue or liquid. Carefully clean the recognition sensor lenses to remove dust taking care to not scratch or damage the lenses.
  • Page 49 10. Open the Spine door and the Recognition Sensor door. 11. Clean the rotating diverters inside the recognition sensor door, to clean sensor on the bottom transport. 12. Clean under Main Module. 67061 5 044 – G6 © 2009-2017 CPI. All rights reserved BNR&BNA6 USER GUIDE Information subject to change without prior notice...
  • Page 50 13. Close the Recognition Sensor door and clean the Spine: 13.1. Blow the inner part of the Spine. 13.2. Blow the rear part of the Spine. 67061 5 044 – G6 © 2009-2017 CPI. All rights reserved BNR&BNA6 USER GUIDE Information subject to change without prior notice...
  • Page 51: Bnr Loader Cleaning Instructions

    5.3. BNR Loader cleaning instructions Frequency It is recommended to clean the Loader according to Maintenance Table. Duration Approx. 3 min. Equipment needed Key to open the lock Gloves (cotton or equivalent) Wear them during the whole procedure Bottle of “ElixClean 260”. www.ecsag.com for order.
  • Page 52 1. After retrieving the Loader from the frame (following the instructions in the Service Manual, Chapter 12), open it with the key 2. Empty the loader of any banknotes 3. Use the air spray all over the loader to blow the dust out of it. 67061 5 044 –...
  • Page 53 4. Push the banknote plate to the bottom of the loader (up to the stop) and blow with compressed air 5. Blow compressed air between the top and bottom roller drums, from the inside to the outside 6. Lay the Loader down on the table, to clean the 3 roller drums...
  • Page 54 7. Put ElixClean 260 on the microfiber cloth. 8. Clean the top roller drum banknote’s side with the microfiber cloth, making cross movements to improve the cleaning. You can use the wheel to rotate the drum. 9. Clean the top roller drum and the bottom roller drum, making cross movements,...
  • Page 55 10. If needed, put banknotes into the Loader, close and lock You can then put it back into the frame according to the Service Manual’s instructions. 67061 5 044 – G6 © 2009-2017 CPI. All rights reserved BNR&BNA6 USER GUIDE Information subject to change without prior notice...
  • Page 56: Error Report

    ERROR REPORT 67061 5 044 – G6 © 2009-2017 CPI. All rights reserved BNR&BNA6 USER GUIDE Information subject to change without prior notice...
  • Page 57 67061 5 044 – G6 © 2009-2017 CPI. All rights reserved BNR&BNA6 USER GUIDE Information subject to change without prior notice...
  • Page 58 Appendices: Bezel Black Bezel Grey Bezel Flush Bezel Cash-Box Cash Box-S Cash-Box-M Cash Box-L (600 banknotes) (1400 banknotes) (2200 banknotes) 67061 5 044 – G6 © 2009-2017 CPI. All rights reserved BNR&BNA6 USER GUIDE Information subject to change without prior notice...
  • Page 59 BNR versions BNR4-21 BNR4-11 BNR4-20 BNR4-10 BNR3-11 BNR3-20 BNR3-10 BNR3-00 67061 5 044 – G6 © 2009-2017 CPI. All rights reserved BNR&BNA6 USER GUIDE Information subject to change without prior notice...
  • Page 60 BNR3-20M BNR3-11M BNR3-10M BNR3-00M BNR2-10M BNR2-00M 67061 5 044 – G6 © 2009-2017 CPI. All rights reserved BNR&BNA6 USER GUIDE Information subject to change without prior notice...
  • Page 61 BNA6 versions BNA6-M BNA6-L 67061 5 044 – G6 © 2009-2017 CPI. All rights reserved BNR&BNA6 USER GUIDE Information subject to change without prior notice...
  • Page 62 Notes: 67061 5 044 – G6 © 2009-2017 CPI. All rights reserved BNR&BNA6 USER GUIDE Information subject to change without prior notice...

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