Page 1 Leica iCON excavate iCP41 User Manual Version 2.0 English...
Page 2 Purchase Congratulations on your purchase of the iCON excavate iCP41. The iCON excavate iCP41 is an ideal tool for increasing productivity in all aspects of the construction earthmoving industry. This manual contains important safety directions as well as instructions for setting up the system and operating it.
Page 3 Validity of this manual This manual applies to the iCON excavate iCP41.  To use the iCON excavate iCP41 efficiently it’s inalienable to refer to the manual provided together with the software running on the iCON excavate iCP41. iCON excavate iCP41, Introduction...
Page 4: Table Of Contents
Table of Contents Table of Contents In this manual Chapter Page Product Overview Product Description and Features Container Contents Commissioning Installation Installation a SIM Card/USB-Stick Inspection Prior to Commissioning Commissioning Setting the Direction of X 2D Run Mode...
Page 5 Selecting a Guide Line 5.11.2 Holding Slopes 5.12 Working with String Line Models 5.13 Monitor Screen 5.14 Switching Between Single and Dual GPS (PowerBox) 5.15 Transferring Files via USB 5.16 Selecting Projects and Reference Models iCON excavate iCP41, Table of Contents...
Page 6: Icon Excavate Icp41, Table Of Contents
Table of Contents 5.17 Localisation Settings (Coordinate Systems) 5.18 iCON telematics TPS Machine Guidance Search Screen Search Methods Target Snap / Exclusion List Vertical TPS Widget Settings and TPS Information Quick Search Set up Communication between TPS and iCON 3D...
Page 7 Technical Data 10.1 iCON excavate iCP41 Technical Data 10.2 General Technical Data 10.3 Conformity to National Regulations International Limited Warranty, Software License Agreement iCON excavate iCP41, Table of Contents...
Page 8: Product Overview
Product Description and Features General The iCON excavate iCP41 has a key pad and touch screen for user input. The display is a 7" wide screen and has state of the art brightness, making it possible to use in sunny environ- ments.
Page 9  • Do not cover the IR-Port for data transfer as this can lead to a transfer interruption. • Both, the HSPA and the WiFi antenna are not attached to the iCON excavate iCP41 when delivered. • To store the iCON excavate iCP41 inside the transport case both antennas must be detached.
Page 10: Container Contents
Product Overview Container Contents Container for instru- ment and delivered accessories iCP41_002 a) iCON excavate iCP41 d) HSPA antenna b) UserManual e) Transport case c) WiFi antenna f) USB memory stick...
Page 11: Commissioning
Unauthorised modification of machines by mounting the product may alter the function and safety of the machine. Precautions: Follow the instructions of the machine manufacturer. If no appropriate instruction is avail- able, ask machine manufacturer for instructions before mounting the product. iCON excavate iCP41, Commissioning...
Page 12 Commissioning Installation The iCON excavate iCP41 is ready to use when delivered from factory, no installation proce- information dure is needed. To get the iCON excavate iCP41 started complete the following steps: 1. Snap iCON excavate iCP41 onto cradle.
Page 13 2. Turn iCON excavate iCP41 on. To turn the iCON excavate iCP41 on and off, use the power switch on the right side of the cradle. This is the master switch for the entire system.  Removing the iCON excavate iCP41 will also turn off the power.
Page 14: Installation A Sim Card/Usb-Stick
Commissioning Installation a SIM Card/USB-Stick Insert and remove a Follow the step-by-step instructions to install a SIM card/USB-Stick. SIM card/USB-Stick  step-by-step To remove the SIM card/USB-Stick place the instrument on a stable surface first. Then follow the following instructions in reverse order.
Page 15: Inspection Prior To Commissioning
• The bottom LED should remain on to show that the cradle has sufficient power. Commissioning Power supply The iCON excavate iCP41 is powered in the following way: • Induction based power through the backside of the iCON excavate iCP41 facing the cradle. iCON excavate iCP41, Commissioning...
Page 16: Setting The Direction Of X
Setting the Direction of X Setting the Direction of X Description The Direction of X is the main direction of the excavator boom. It is very important to set the Direction of X when working in Dual Slope Mode.
Page 17 This is how you set the X direction using the Two-point method: 1. Press the button, which will open the Direction of X menu. 2. Select Two-point method by pressing the up arrow 3. Press the Enter button to enter the Two-point method. iCON excavate iCP41, Setting the Direction of X...
Page 18 Setting the Direction of X 4. Place the centre of the bucket on point 1 (left side of the machine). 5. Press the Enter button to save point 1. a) Point 1 (left side of the machine)
Page 19 The Direction of X has now been set to be exactly between the two points that were touched. a) Point 1 (left side of the machine) b) Point 2 (right side of the machine) iCON excavate iCP41, Setting the Direction of X...
Page 20 Setting the Direction of X...
Page 21: Run Mode
Bucket’s position. Background is yellow for HIGH, green for ON l) X-slope. GRADE and red for LOW. m) Bucket angle indicator. f) Tilt slope display. n) Reach measurement. Active when tilt sensor is connected. iCON excavate iCP41, 2D Run Mode...
Page 22 2D Run Mode Description of buttons Button Description Increases/decreases slope in Y-direction. Increases/decreases slope in X-direction. Increases/decreases offset. Read and save setup height. Reset button. Used for setting the reference level and resetting earlier values in the menu.
Page 23: Single Slope Mode Without Laser
5. The bucket tip is used as reference. 6. The distance is measured vertically 7. REACH=-0.38 means that the bucket has been moved 38 cm closer to the machine since the button was pressed. iCON excavate iCP41, 2D Run Mode...
Page 24 2D Run Mode Digging with slope in Press the button until the display shows the slope desired. X-direction Example: If you want a slope where the excavation is getting shallower as the bucket comes nearer the excavator,...
Page 25: Single Slope Mode With Laser
When the display flashes the message LASER, the reference point has been accepted. The values of actual Offset and desired Offset depend on the actual position of stick and bucket. iCON excavate iCP41, 2D Run Mode...
Page 26 2D Run Mode Setting the desired Press the button until the display shows the desired value. offset  The reference point is the laser beam. Example: If you want to enter a offset of 5.0 m below the laser beam, press the button until the display shows the value -5.00.
Page 27 RUGBY 400 DG Example: If you want a slope of 2%, where the excavation is getting shallower as the bucket comes nearer the excavator, press the button until the display shows the value 2.0%. iCON excavate iCP41, 2D Run Mode...
Page 28 2D Run Mode Moving the excavator 1. Make sure that INTEGRATED is selected in the menu option SETUP HEIGHT -> LASER MODE 2. Move the excavator to the desired location. 3. Move the laser sensor, so that it can detect the laser beam.
Page 29: Dual Slope Mode
8. Adjustment of X slope. Press the button until the display shows the desired value. 9. Adjust the offset underneath the laser beam by pressing the button until the display shows the desired value. iCON excavate iCP41, 2D Run Mode...
Page 30 2D Run Mode The display to the right indicates: 1. The bucket selected is No. 2. 2. The value in red 1.03 indicates the distance to ONGRADE. 3. The desired offset is set to -5.00 m. 4. The X-slope is 4.0 %.
Page 31 Dual Slope. 11. iCON excavate iCP41 remembers the X direction, so you do not have to change the setting for X direction until you have a task for which the direction of X differs from the present setting.
Page 32: User Menu Tree
2D Run Mode 2D User Menu Tree User Menu tree |—— SETUP SYSTEM |—— UNITS LENGTH |—— UNITS ANGLE |—— BEEP VOLUME |—— LIGHT INTENSITY |—— ALARM HEIGHT |—— REVERSED VIEW |—— SETUP HEIGHT |—— GREENBAND MODE |——...
Page 33 |—— DUAL SLOPE |—— MEASURE |—— PROFILE |—— CABLE DETECTION |—— MODE |—— RANGE MIN |—— RANGE MAX |—— RESPONSE |—— ALARM |—— VOLUME |—— SERVICE MENU* * Password protected menu for support personnel only. iCON excavate iCP41, 2D Run Mode...
Page 34: User Menu
2D Run Mode 2D User Menu Enter the User Menu To enter the User Menu, press the Enter button Select a menu option by pressing the left/right arrows Press the Enter button to enter the sub-menus. Change a value by pressing the up/down arrows...
Page 35: Setup System
You can choose between per cent, per thousand, gon, degrees or relative. BEEP VOLUME This menu option is used to set how loud the iCON excavate iCP41 Control Box is to beep. You can choose between off, low, normal and loud.
Page 36 2D Run Mode REVERSED VIEW This menu option is used to reverse the view. You can choose between OFF or ON.
Page 37: Setup Height
HEIGHT DIRECTION The iCON excavate iCP41 is capable of measuring the height of the bucket point over the defined on grade plane either strictly vertical or normal to the defined on grade plane. Use this option to set the desired height direction.
Page 38 2D Run Mode LASER MODE This menu option is used to choose the nulling method. You can choose between OFF and INTEGRATED. • For OFF, the method is as described in the section "4.2 Single Slope Mode without Laser".
Page 39: Calibration Wizard
CALIBRATE BUCKET In order to calibrate the bucket sensor, you must input some information about the length and angles of the bucket to the iCON excavate iCP41 System. Follow the instructions below to do so: 1. Press the Enter button .
Page 40 2D Run Mode 5. Select the bucket you want to calibrate It is possible to select between 30 buckets. 6. Press the right arrow to enter the menu option TOOL TYPE. Select which tool type you want to calibrate,...
Page 41 Otherwise, select which tilt unit to use with the bucket. The system allows you to associate any one out of 5 tilt units to each bucket. Tilt units can be used with several buckets, which is relevant when using a tilt coupling. iCON excavate iCP41, 2D Run Mode...
Page 42 2D Run Mode 11. Press the right arrow until the display shows ROTOTILT. Note: This display is only showed if Rototilt sensor is detected. 12. Select "NO" if Rototilt should be disabled. 13. Press the right arrow until the display shows option BUCKET LEN.
Page 43 (BUCKET LEN) that you have measured in step 14. 16. Press the right arrow until the display shows BUCKET ANGLE. iCON excavate iCP41, 2D Run Mode...
Page 44 2D Run Mode 17. Move the bucket of the excavator to a position where the line between the pivot point of the bucket and the edge of the bucket is in a straight vertical plane. To make sure that the line is in a straight vertical plane, we recommend that you use a spirit level.
Page 45 19.  You can mount a reversed Bucket. Calibrate the reversed Bucket as normal and the graphic will reverse the Bucket on the screen. "Standard" bucket view "Reversed" bucket view iCON excavate iCP41, 2D Run Mode...
Page 46 2D Run Mode 22. Press the right arrow until the display shows BUCKET WIDTH. 23. BUCKET WIDTH Measure the bucket width and press the up/down arrows until the display reads the width. The bucket sensor has now been calibrated.
Page 47 The Auger has now been calibrated. a) AUGER LENGTH 28. Press the right arrow until the display shows DOG BONE L4. iCON excavate iCP41, 2D Run Mode...
Page 48 This sub-menu is used to give the various buckets a name after they have been cali- brated. If you state @ as the first letter in the name, the iCON excavate iCP41 will generate the names BUCKET 1, BUCKET 2 etc. according to the number of buckets you have calibrated to the system.
Page 49 Sets the sensitivity of the tilt angle indicator. This means how fast you want the lamps in the Tilt Slope display to react. 0.5% corresponds to an accuracy of about ± 2 cm working with a bucket of 1 m. iCON excavate iCP41, 2D Run Mode...
Page 50: Dual Slope
2D Run Mode 4.6.4 DUAL SLOPE Description Turns the dual slope mode of the iCON excavate iCP41 on or off. Dual slope operation is described in the section "4.4 Dual Slope Mode".
Page 51: Measure
4.6.5 MEASURE Description With this menu option you can let the iCON excavate iCP41 calculate slope, height, and length in relation to 2 reference points. You can choose which of the values is to be shown in the upper display.
Page 52: Profile
So before you start, make sure that Dual Slope mode is disabled. How to copy/save a job 1. Turn on the iCON excavate iCP41 Control Box. that already exists 2. Enter the User Menu by pressing the Enter button 3.
Page 53 The slope and distance between the points is shown in the display. Continue this operation until you have saved all points in your profile. You can save up to 10 points in a profile. iCON excavate iCP41, 2D Run Mode...
Page 54 2D Run Mode You can get a graphic view of your profile by pressing the button. 14. Press the Enter button two times to save and leave the profile. The green vertical line indicates your 0-point, the farthest point of the profile.
Page 55 • The red area indicates that this area is NOT included in the profile. When you are at the Main Screen, you can press button to enter the settings of the selected profile. iCON excavate iCP41, 2D Run Mode...
Page 56 2D Run Mode How to set up/change a 1. Turn on the iCON excavate iCP41 Control Box. profile by stating the 2. Enter the User Menu by pressing the Enter button length and slope 3. Select the menu option PROFILES by pressing the left/right arrows 4.
Page 57 The length and slope between the points are shown in the display. Repeat the procedures 10. and 11. until you have stated all the stretches you want to include in the profile. You can state up to 10 stretches in the profile. iCON excavate iCP41, 2D Run Mode...
Page 58 2D Run Mode You can get a graphic view of your profile by pressing the left arrow and subsequently the button. 12. Press the Enter button two times to save and leave the profile.
Page 59: Cable Detection
4.6.7 CABLE DETECTION Description Please refer to the Cable Detection EZiDIG User Manual regarding the settings for CABLE DETECTION. iCON excavate iCP41, 2D Run Mode...
Page 60: Service Menu
2D Run Mode 4.6.8 SERVICE MENU Description Password protected menu for support personnel only.
Page 61: Reversed Bucket
Reversed Bucket Description You can mount a reversed bucket. Calibrate the reversed Bucket as standard bucket and the graphic will reverse the bucket on the screen. "Standard" bucket view "Reversed" bucket view iCON excavate iCP41, 2D Run Mode...
Page 62: Quick Settings
Each setting includes values for: Offset, Slope in X-direction, Tilt Slope, Datum Height, Direc- tion of X and the bucket selected. How to make a Quick 1. Turn on the iCON excavate iCP41 Control Box. Setting 2. Enter Quick Setting by pressing the button.
Page 63 3. The green bar indicates the settings that you will have when leaving Quick Setting and return to working mode by pressing the button. 4. To select a Quick Setting move the green bar up or down by pressing the up/down arrows iCON excavate iCP41, 2D Run Mode...
Page 64: Special Working Situations
2D Run Mode Special Working Situations 4.9.1 Tilt Sensor Description Under special circumstances, you may experience that the option Tilt sensor cannot follow the right measure/height. This will affect the height value that is shown in the upper red display.
Page 65 • Move the machine closer to the profile, so that you do not have to open the bucket fully, • Move the machine on top of the profile, and work from the bottom to the top. iCON excavate iCP41, 2D Run Mode...
Page 66: Using An Auger
2D Run Mode 4.9.2 Using an Auger Explanation of the • The drill bit tip will be shown as a circle and have work screen the colour Green (0-5 cm) or Red (+5 cm) • The top point of the auger will be shown as a ring and have the colour Blue (0-5cm) or Orange (+5 •...
Page 67 X and Y for placing the next hole. Press Center (F3) when the auger is placed correct, and then start drilling.  The X and Y direction can be affected by iron objects around the machine. iCON excavate iCP41, 2D Run Mode...
Page 68 2D Run Mode Example: You want to drill 4 holes; a, b, c and d. Hole b is to be drilled 1 m in the X axis from hole a. Hole c is to be drilled 1 m in the X axis and 1 m in the Y axis from hole a.
Page 69 Y: 1.00m. 9. Press Center (F3). 10. Start drilling. 11. Move the auger without moving the tracks of the machine until the display reads X: 0.00m Y: 1.00m. 12. Press Center (F3). 13. Start drilling. iCON excavate iCP41, 2D Run Mode...
Page 70: Diagnose Screen
2D Run Mode 4.10 Diagnose Screen Description This is a diagnose tool to view the status of sensors and error messages. If a cable breaks or a sensor is dead, it is easily possible to verify where the problem is.
Page 71: 3D Run Mode
Reference point’s side distance to centre line. h) Distance to guide line. Line selection depends on the active reference. i) CUT/FILL value for right bucket edge. Background is blue for fill, green inside tolerance and red for CUT. iCON excavate iCP41, 3D Run Mode...
Page 72 3D Run Mode j) Guide line, viewed as a dashed blue line in the cross-section view. k) Centre line, viewed as a black & white line in the cross-section view. l) Elevation of bucket reference point. m) GPS-status, on the right: •...
Page 73: Storing Points
Pressing this key will bring up the selected coordinate file in the plan view as a help model. Measured points are displayed in plan view. Press this key to create a new coordinate file. iCON excavate iCP41, 3D Run Mode...
Page 74: Auto Logging Function
3D Run Mode Auto logging function Using Auto logging 1. To use the auto logging function you must be in run screen and have a fix position. 1. Press Tools. 2. Select Store point options. 3. Go to the second page (2/2) by pressing the right...
Page 75 • Time - point(s) are logged by time interval Point file 1. Create a new point file by pressing the Add button or 2. Select an already created file in the drop down list. iCON excavate iCP41, 3D Run Mode...
Page 76 3D Run Mode Point prefix 1. Enter the prefix for the points you will log. The prefix will be shown in the file when it is opened. Show points in plan view 1. Mark the check box if you want to see the logged points in the plan view.
Page 77 Manual mode ref point in center Combination of Left and Right Distance mode ref point in center Distance mode ref point in center - Distance mode ref point in center - Auto logging OFF Auto logging ON iCON excavate iCP41, 3D Run Mode...
Page 78 3D Run Mode Time mode ref point in center Time mode ref point in center - Time mode ref point in center - Auto logging OFF Auto logging ON None mode None mode Auto logging is disabled...
Page 79 You can now use store point options. Refer to "5.2 Storing Points" for further information. iCON excavate iCP41, 3D Run Mode...
Page 80: Avoidance Zones
3D Run Mode Avoidance zones Description of avoid- Avoidance zones are areas you can specify to give a visual alarm when entered. ance zones In an avoidance zone no guidance nor automatic control is possible. For avoidance zones, the following characteristics apply: •...
Page 81 Selected model is shown in Active models Examples Below you will find screens that show examples of how the avoidance zone can look in the panel: Avoidance zone in front of the machine iCON excavate iCP41, 3D Run Mode...
Page 82 3D Run Mode The next screen shows that the machine has entered the avoidance zone and a warning will pop up on the screen and an alarm will sound. When the machine is out of the avoidance zone, the warning and sound will stop.
Page 83: Resetting The Rotation Calibration, Single Gps Only
Pushing the 'Calibrate Excavator' button forces the system to prompt a new rotation cali- bration. Resetting the rotation 1. Press Tools. calibration 2. Select Calibrate excavator. 3. The machine needs to be rotated before resuming work. iCON excavate iCP41, 3D Run Mode...
Page 84: Vertical Offset
3D Run Mode Vertical Offset  This function moves the reference model vertically up or down. Setting the vertical 1. Press Tools. offset 2. Select Vert. offset. 3. A window opens on the screen where you can adjust the vertical offset.
Page 85 "moves" to the bucket. On the panel, you can adjust the vertical offset using the buttons. Each button press equals an offset of 1 cm (.03'). iCON excavate iCP41, 3D Run Mode...
Page 86: Changing The Bucket Reference Point
3D Run Mode Changing the bucket reference point Changing the bucket You can change the bucket reference point by pressing the left/right arrows while in run reference point mode. Screen Settings Background lighting Background brightness and theme, like colours of the and theme keys, can be adjusted in Tools >...
Page 87: Other Settings
Reset the configurations: machine settings, instrument settings, etc. are removed. Projects are left intact. Logging Activate logging for trouble-shooting.  This is not a function for logging of points. Calibrate Calibrate the touch screen. Consult support personnel before calibrating the screen. iCON excavate iCP41, 3D Run Mode...
Page 88: Working With Terrain Models
3D Run Mode 5.10 Working with Terrain Models 5.10.1 Guide Line How to select a Guide There are two ways to select a Guide line when working with a terrain model: line • from a file, in LIN format •...
Page 89 3. Press Pick polyline. 4. On the touch screen, select the line that is to be used as a Guide line. 5. Press Go to activate the selected Guide line and return to run mode. iCON excavate iCP41, 3D Run Mode...
Page 90: Locking Cross Slope
3D Run Mode 5.10.2 Locking Cross Slope  To use this function a centre line needs to be selected in the reference model settings. Possibilities to hold a In a terrain model, there are two ways to hold a cross slope: slope •...
Page 91 Refer to "From centre line", page 90, for more information. 3. Press Match to automatically set the distance to the bucket’s current position. 4. Use the Back key to go back. iCON excavate iCP41, 3D Run Mode...
Page 92 3D Run Mode User-defined: 1. Select User defined in Hold slope mode. 2. Enter a constant slope setting. Refer to "User- defined", page 90, for more information. 3. Use the Back key to go back. 4. In run mode, press Hold slope to hold the cross...
Page 93: Working With Mbs (Volume Calculation Model)
5. By entering a value for Horiz. offset, the line will move horizontally. 6. Press Match to set the horizontal offset to the bucket reference point's current distance from the Guide line. 7. Use the Back key to return to run mode. iCON excavate iCP41, 3D Run Mode...
Page 94: Holding Slopes
3D Run Mode 5.11.2 Holding Slopes Hold the slope There are two ways to hold the slope when working with an MBS: • Above the element that the bucket is currently positioned over. • Hold the slope for a specific element by choosing the element’s code. Remember that the element must be coded when the MBS was created in order for this function to be available.
Page 95 Selecting a layer 1. Press Tools. 2. Select Configure model. 3. Select Top layer or Bed in Active layer. CUT/FILL values will point towards an active layer. 4. Use the Back key to go back. iCON excavate iCP41, 3D Run Mode...
Page 96 3D Run Mode Selecting conditions The angle of the outer slopes and levels of the bed will vary depending on the terrain the for outer slope and machine is working in. The steepness of the slope and other design elements are deter- level of bed mined when creating the MBS.
Page 97: Working With String Line Models
5. By entering a value for Horiz. offset, the line will move horizontally. 6. Press Match to set the horizontal offset to the bucket reference point's current distance from the Guide line. 7. Use the Back key to return to run mode. iCON excavate iCP41, 3D Run Mode...
Page 98 3D Run Mode Terrace offset You can move the terrace vertically but not the whole reference surface as is the case with vertical offset. This is practical when building up a road bank with fixed levels. 1. Press Tools.
Page 99 4. Select a code for the element to be locked at Lock on code. 5. Use the Back key to return to run mode. iCON excavate iCP41, 3D Run Mode...
Page 100 3D Run Mode Parallel offset when An element can be moved in parallel from the locked locking an element element. Observe that this is not the same as vertical offset where the reference surface is moved vertically up or down.
Page 101 In the example below, the surface layer is in blue and the bed is in pink. Special slope is not activated. Special slope is activated, cheaper material can be used outside the taper. iCON excavate iCP41, 3D Run Mode...
Page 102 3D Run Mode Activating the special 1. Press Tools. slope 2. Select Configure model. 3. Check the Use special slope box. Observe that the information about the tapered slope must be added when you create the line model in order for the function to work properly.
Page 103: Monitor Screen
1. Press Tools. screen 2. Select Monitor screen. 3. There are several pages in the monitor screen. Use the arrows to toggle between them. 4. Use the Back key to return to run mode. iCON excavate iCP41, 3D Run Mode...
Page 104: Switching Between Single And Dual Gps (Powerbox)
3D Run Mode 5.14 Switching Between Single and Dual GPS (PowerBox) Switching between You can switch between single and dual GPS (one or two GPS antennas) in Settings > single and dual GPS Instruments. 1. Press the settings key to the right of Sensor in the upper part of the screen.
Page 105: Transferring Files Via Usb
7. Go to Tools > Data transfer in the main menu. 8. Press USB Sync. 9. Press OK when the transfer is complete. 10. You can now work with the Example.trm reference model. iCON excavate iCP41, 3D Run Mode...
Page 106: Selecting Projects And Reference Models
3D Run Mode 5.16 Selecting Projects and Reference Models  Reference models, localisations (coordinate systems) etc. are stored in a project. Selecting a project To select a project, go to Settings > Projects. Select a Project from the list.
Page 107 Select the dwg/dxf model like an ordinary help model. All models in Active models can be viewed in the plan view in run mode.  Avoidance zones are set here. Refer to "5.4 Avoidance zones" for further information. iCON excavate iCP41, 3D Run Mode...
Page 108: Localisation Settings (Coordinate Systems)
3D Run Mode 5.17 Localisation Settings (Coordinate Systems)  A localisation is the transformation from global to a local coordinate system and is carried out in iCON 3D. When using the PowerBox the localisation can be done directly in the PowerBox.
Page 109 Use Geoid model box and select the correct file. The geoid model must be stored in the global folder. Refer to "Transferring a geoid model to the system", page 112, for more information. iCON excavate iCP41, 3D Run Mode...
Page 110 3D Run Mode Coordinate systems in 1. Transfer coordinate system files to the current the old SBG formats project, for example with USB. (GTR, CSD, GRD, TPF) 2. Go to Settings > Localisation > Old SBG formats (first page).
Page 111 PowerBox: Localisation It is possible to transfer a Leica localisation file (transformation set, trfset.dat) and its in the receiver using accompanying geoid models (.gem) and correction grids (.csc) to the Leica PowerBox. The TRFSET.DAT localisation must then be selected in the machine control software as per the instructions below.
Page 112 3D Run Mode Transferring a geoid Geoid models must be stored in the global folder. model to the system Upgrade files with geoid models and coordinate systems can be found on the USB memory supplied with the system, downloaded via iCON telematics.
Page 113: Icon Telematics
1. In the machine control software, go to Tools > Remote sync. 2. When done, press OK. iCON excavate iCP41, 3D Run Mode...
Page 114 3D Run Mode Remote Support, iCON iCON view activates remote viewing/controlling of the screen from the iCON telematics view server meaning that support personnel can share the same screen as the operator. 1. In the machine control software, go to Tools from the main menu.
Page 115: Tps Machine Guidance
The search screen in iCON 3D is adapted to be used together with TPS from Leica Geosystems. In this chapter, different strategies for searching and locking on a moving prism are described.
Page 116: Search Screen
TPS Machine Guidance Search Screen Search Screen The search screen is a comprehensive tool for searching and locking prisms with a Leica TPS. The search screen is automatically opened when entering run mode, or can be reached via the TPS button in Run Mode.
Page 117: Search Methods
For search and locking a moving prism, different search methods are available depending on TPS model. In the table below an overview of supported search methods for different Leica TPS is listed. For more technical information on search methods, refer to the documentation for each sensor.
Page 118 TPS Machine Guidance Window Search and The only difference between Section search and Window search is that with Section Section Search search a minimum and maximum distance can be set. With the horizontal angle set, the TPS will only perform a search within these defined bound- aries.
Page 119: Target Snap / Exclusion List
2. Enable Exclusion list. 3. Search for the prism that should be added to the exclusion list. 4. Tap button to add the locked prism to the exclusion list. iCON excavate iCP41, TPS Machine Guidance...
Page 120: Vertical Tps Widget
TPS Machine Guidance Vertical TPS Widget Description The vertical TPS widget is used for setting the vertical aiming angle for the TPS. This is valid for all TPS models. Vertical limits can also be set for Window search and Section search when the TPS is supporting these functions.
Page 121: Settings And Tps Information
3. Select Exclusion list is active to activate the target snap functionality. TPS information to open the TPS dialogue. Coordinates for the TPS and prism is given as well as TPS instrument height, geometric PPM, firmware and MA-tracker version. iCON excavate iCP41, TPS Machine Guidance...
Page 122: Quick Search
TPS Machine Guidance Quick Search Description This tool enables a quick search dialogue directly in Run Mode and search for prisms can be started without entering the Search Screen. 1. Go to Tools -> Quick Search. 2. Tap to search with the latest used search method.
Page 123: Set Up Communication Between Tps And Icon 3D
4. Scan for devices, and tap Select to pair with correct TPS. 5. Select Enable filter for only showing devices for the TPS model in use. 6. Tap Pair for pairing iCON 3D with the TPS. iCON excavate iCP41, TPS Machine Guidance...
Page 124: Icon Gps
80 iCON gps 80 The iCON gps 80 GNSS receiver Description The iCON gps 80 receiver is a high performance on-machine GNSS receiver and must be connected via CAN to work. Refer to the installation manual for how to properly install it.
Page 125 1. Select “Internal Radio” as RTK device. The RTK message is automatically detected. 2. Select the brand of the RTK base sensor. If it is a Leica Base you can select “Auto detect”. 3. Enter the settings by pressing the button.
Page 126 80 Operating the iCON gps The settings for the selected iCON gps 80 profile can be found at: 80 receiver with Main menu > Settings > Instruments external radio 1. Select “External Radio (P2)” as RTK device.
Page 127 1. Select “Server and Port” as RTK device. The RTK message is automatically detected. 2. Select the brand of the RTK base sensor. If it is a Leica Base you can select “Auto detect”. 3. Enter the settings by pressing the button.
Page 128 80 6. Press the arrows to change pages. 7. Enter the Sever and Port server details: • Server • Port 8. Exit the settings page by pressing the button. You will be asked to save the settings.
Page 129 1. Select “NTRIP” as RTK device. The RTK message is automatically detected. 2. Select the brand of the RTK base sensor. If it is a Leica Base you can select “Auto detect”. 3. Enter the settings by pressing the button.
Page 130 80 6. Press the arrows to change pages. 7. Select the reference network used by the RTK service. 8. Enter the NTRIP server details: • Server • Port • User name • Password 9. Select the mount point used. The mount point list can be retrieved by pressing “List”.
Page 131 1. Check the “Dual GPS” check box. 2. Enter the GPS Dir. Correction. This value is calculated when calibrating the machine. 3. Select the Ref. antenna. This is the dual GNSS antenna connected to the receiver. iCON excavate iCP41, iCON gps 80...
Page 132 80 Selecting GLONASS and The settings for the selected iCON gps 80 profile can be found at: changing CQ value Main menu > Settings > Instruments 1. Press the arrows to change pages. 2. To select/deselect using GLONASS, Galileo and Beidou for the position calculations on this machine, Enter satellite config.
Page 133: Care And Transport
Servicing the system only requires a minimum of time. All electronic components are enclosed in robust housings to safeguard them against mechanical damage. Periodic checks If any iCON excavate iCP41 components are subjected to severe impact, be sure to check for proper operation prior to performing any work with the system. Transport...
Page 134: Storage
Care and Transport Storage Product Respect the temperature limits when storing the equipment, particularly in summer if the equipment is inside a vehicle. Refer to "10 Technical Data" for information about tempera- ture limits. Cleaning and Drying Product •...
Page 135: Safety Directions
• Modification or conversion of the product. • Use after misappropriation. • Use of products with obviously recognizable damages or defects. • Use with accessories from other manufacturers without the prior explicit approval of Leica Geosystems. iCON excavate iCP41, Safety Directions...
Page 136: Limits Of Use
• To ensure that it is used in accordance with the instructions. • To be familiar with local regulations relating to safety and accident prevention. • To inform Leica Geosystems immediately if the product and the application becomes unsafe. • To ensure that the national laws, regulations and conditions for the operation of e.g.
Page 137: Hazards Of Use
Hazards of Use Warning Only Leica Geosystems authorised service workshops are entitled to repair these products. Warning Unauthorised modification of building and constructions machines by mounting or installing the product may alter the function and safety of the machine.
Page 138 Safety Directions Warning While steering or navigating the machine accidents may occur due to a) the operator not paying attention to the surroundings (persons, ditches, traffic, etc.), or b) malfunctions (…of a system component, interference, etc). Precautions: The operator assures that the machine is operated, guided and monitored by a qualified user (e.g.
Page 139 Inadequate securing of the work site can lead to dangerous situations, for example in traffic, on building sites, and at industrial installations. Precautions: Always ensure that the work site is adequately secured. Adhere to the regulations governing safety and accident prevention and road traffic. iCON excavate iCP41, Safety Directions...
Page 140 Always prevent access to the product by unauthorised personnel. Product specific treatment and waste management information can be downloaded from the Leica Geosystems home page at http://www.leica-geosystems.com/treatment or received from your Leica Geosystems dealer.
Page 141: Electromagnetic Compatibility Emc
Disturbances caused by electromagnetic radiation can result in erroneous measurements. Although the product meets the strict regulations and standards which are in force in this respect, Leica Geosystems cannot completely exclude the possibility that the product may be disturbed by very intense electromagnetic radiation, for example, near radio transmitters, two-way radios or diesel generators.
Page 142: Ices-003 Statement, Applicable In Canada
Precautions: Although the product meets in combination with radio devices recommended by Leica Geosystems the strict regulations and standards which are in force in this respect, Leica Geosystems cannot completely exclude the possibility that other equipment may be disturbed or that humans or animals may be affected.
Page 143: Fcc Statement, Applicable In U
• Consult the dealer or an experienced radio/TV technician for help. Warning Changes or modifications not expressly approved by Leica Geosystems for compliance could void the user's authority to operate the equipment. iCON excavate iCP41, Safety Directions...
Page 144 Safety Directions Labelling Control Box iCP41, 3D Panel Excavator w. C. Case P/N: 797048 Leica Geosystems AG 797048 CH - 9435 Heerbrugg Made in Denmark 20XX S/N: xxxxx xxxxx Power 12 - 24 V DC, 6A max.
Page 145 S/N: XXXXXXXX 131441XX iCP41_010 Labelling Boom 1 Sensor TYPE: MSS300 P/N: 761693 Leica Geosystems AG 761693 CH - 9435 Heerbrugg Made in Denmark 20XX S/N: XXXXXXXX 131441XX Power 12 - 24 V DC, 6A max. iCP41_011 iCON excavate iCP41, Safety Directions...
Page 146 Safety Directions Labelling Boom 2 Sensor TYPE: MSS304 P/N: 762316 Leica Geosystems AG 762316 CH - 9435 Heerbrugg Made in Denmark 20XX S/N: XXXXXXXX 131441XX Power 12 - 24 V DC, 6A max. iCP41_012 Labelling Stick/Laser Sensor...
Page 147 12 - 24 V DC, 6A max. iCP41_014 Labelling Compass and Pitch/Roll Sensor TYPE: MRS300 P/N: 761696 Leica Geosystems AG 761696 CH - 9435 Heerbrugg Made in Denmark 20XX S/N: XXXXXXXX 131441XX Power 12 - 24 V DC, 6A max. iCP41_015 iCON excavate iCP41, Safety Directions...
Page 148 Safety Directions Labelling Can Junction TYPE: MJB300 P/N: 761697 Leica Geosystems AG 761697 CH - 9435 Heerbrugg Made in Denmark 20XX S/N: XXXXXXXX 131441XX Power 12 - 24 V DC, 6A max. iCP41_016 Labelling Tilt Bucket Sensor...
Page 149 Labelling Remote Display TYPE: MLB 300 P/N: 773702 Leica Geosystems AG 773702 CH - 9435 Heerbrugg Made in Denmark 20XX S/N: 131441XX 131441XX Power 12 - 24 V DC, 6A max. iCP41_018 iCON excavate iCP41, Safety Directions...
Page 150: Technical Data
Technical Data Technical Data 10.1 iCON excavate iCP41 Technical Data  The iCON excavate iCP41 is designed to operate from standard vehicle power systems at 12V / 24V DC - check to ensure proper connection and polarity. Instrument ports Name Description SIM card port •...
Page 151 • Navigation, Menu, Enter and ESC buttons • NXP lpc2300 microcontroller Memory * The assignment of these buttons can vary • SDRAM SO-DIMM depending on the software running on IDE port the iCON excavate iCP41. • Compact FLASH iCON excavate iCP41, Technical Data...
Page 152: General Technical Data
Technical Data 10.2 General Technical Data Protection class Unit Protection class All Sensors IP68 Cradle IP54 Junction Box IP68 Can Junction Box IP68 Temperature Unit Operating temperature [°C] Storage temperature [°C] All Sensors -20 to +70 -40 to +80...
Page 153 2 x CAN M12 Range 19 cm to 150 m (depended on laser) Laser requirement All Rotating Lasers (visible HeNe, invisible Infrared diodes Laser) Operating range 55 mm Dimensions 8 x 12 x 3 cm Weight 0.750 kg iCON excavate iCP41, Technical Data...
Page 154 Technical Data Tilt Bucket Sensor Parameter Specification Voltage range 12/24 Volts dc (nom) Current consumption 0,2A @ 24VDC Interfaces 1 x CAN M12 Dimensions 2.5 x 2.5 x 5 cm Weight 0.100 kg Rotation Sensor Parameter Specification...
Page 155 Angle sensor Parameter Specification Voltage range 12/24 Volts dc (nom) Current consumption 0,2A @ 24VDC Interfaces 2 x CAN M12 Dimensions 8 x 12 x 3 cm Weight 0.750 kg iCON excavate iCP41, Technical Data...
Page 156: Conformity To National Regulations
• FCC Part 15, 22 and 24 (applicable in US) regulations • Hereby, Leica Geosystems AG, declares that the iCON excavate iCP41 is in compliance with the essential requirements and other relevant provisions of Directive 1999/5/EC and other applicable European Directives. For the declaration of conformity please contact your Leica Geosystems distributor.
Page 157 1 W / 30 dBm EDGE Power Class E2 for 850/900 0.5 W / 27 dBm EDGE Power Class E2 for 1800/1900 0.4 W / 26 dBm Antenna WLAN: Gain: 2dBi at 2.4GHz HSPA: Gain: 2dBi at 2.4GHz iCON excavate iCP41, Technical Data...
Page 158: International Limited Warranty, Software License Agreement
Leica Geosystems. Such software is protected by copyright and other laws and its use is defined and regulated by the Leica Geosystems Software License Agreement,...
Page 159 (10) days of purchase to obtain a full refund of the purchase price. iCON excavate iCP41, International Limited Warranty, Software License Agreement...
Page 160 Leica Geosystems AG Heinrich-Wild-Strasse CH-9435 Heerbrugg Switzerland Phone +41 71 727 31 31 www.leica-geosystems.com...

Leica iCON excavate iCP41 User Manual

Icon Excavate Icp41, Table of Contents

1 Product Overview

2 Commissioning

3 Setting the Direction of X

4 Run Mode

3 D Run Mode

6 TPS Machine Guidance

7 Icon Gps

8 Care and Transport

9 Safety Directions

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Table of Contents