Baja 202 Islander Owner's Manual
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Baja 202 Islander Owner's Manual

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Baja Marine
Owner's Manual
R
Speed changes you.
TM.
202 I
slander
Owner's Manual Part Number: MRP 1811974
© Baja Marine Corporation 2006

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Summary of Contents for Baja 202 Islander

  • Page 1 Baja Marine Owner’s Manual Speed changes you. 202 I slander Owner’s Manual Part Number: MRP 1811974 © Baja Marine Corporation 2006...
  • Page 2 Speed changes you. , 2600 s ., K , tn 37914 arIne orporatIon noxvIlle 1-865-971-6270 1-865-971-6716 or InForMatIon Call or Fax nternet address http BajaMarIne...
  • Page 3 Baja, gives you important information on the features of your Baja. Take the time to carefully review the information in your Owner’s Manual Packet and really get to know your boat. Everyone that operates the boat should read this manual.
  • Page 4 ThIs PagE InTEnTIOnally lEfT Blank 202 Islander ®...

  • Page 5: This Manual

    Describes the fundamentals of boat use • Contains service and maintenance information You must learn to operate this boat as well as read, understand and use this manual. What this manual does not give you is a course in boating safety, or how to navigate, anchor, or dock your boat.

  • Page 6: Hull Identification Number (Hin)

    Recommended Practices of the aByC, american Boat and yacht Council. ntroduCtIon (hin) Baja Marine Corporation participates extensively uMber in the american Boat and yacht Council which is a nonprofit organization that develops and publishes voluntary standards and recommended practices for boat and equipment design, construction, service, and repair.
  • Page 7 Baja Marine Corporation, 2600 sea Ray Blvd., knoxville, Tn 37914 and accompanied by the payment to Baja Marine Corporation of fifty dollars ($50.00). Thank you for your decision to buy a Baja.

  • Page 8: Table Of Contents

    4. Dealer Responsibilities ...iii 5. Warranties ...iii 6. Hull Identification Number (HIN) ... iv 7. Manufacturer’s Certification ... iv 8. service, Parts and Repair for your Boat ... iv about your Express limited Warranty ... v 1 • s ecTion afeTY 1.
  • Page 9 1. summary guide for Inspection, service and Maintenance ... 8.1 2. Useful service Information ... 8.3 3. Inspection, service and Maintenance Protocol ... 8.4 a. Bilge area ... 8.4 B. Topside and supplies... 8.5 202 Islander ® ’ • t wner anual aBle oF 4.
  • Page 10 Marine is not obligated to make similar changes or modifications to models sold prior to the date ® © Baja Marine Corporation • a Brunswick Company Baja Marine Corporation 2600 sea Ray Blvd., knoxville, Tn 37914 for information call 1-865-971-6270 or fax 1-865-971-6716 Internet address: http://www.bajamarine.com...

  • Page 11: S Ection 1 • S Afety

    Do not remove or obstruct any safety label. • Replace any label which becomes illegible. Replacement safety labels can be obtained by calling your dealer or Baja Marine at 1-865-971- 6270. The meanings associated with each of the four basic types of labels are:...

  • Page 12: Legally Mandated Minimum Required Equipment

    The following equipment is the minimum required by the U.s. Coast guard for a boat less than 26' [7.9 meters] in length. Personal Flotation Devices (PFDs): One Coast guard approved Type I, II or III device is mandatory for each person aboard.
  • Page 13 • fumes move from the rear of the boat into the cockpit and cabin area figure 1.3.1 gives examples of boat operating conditions that can lead to high concentrations of carbon monoxide gas.

  • Page 14: Lifesaving Equipment

    Boat operators are required to carry one wearable personal flotation device (Type I, II, III or V) for every person on board. Boats must also have at least one throwable device (Type IV).

  • Page 15: Safe Operation

    DDiTional ecoMMenDeD quipMenT for In addition to legally mandated equipment, the following items are necessary for safe boating especially if your boat is out of sight of land. • first aid kit • Visual distress signals for day and night use (required in some areas;...

  • Page 16: Maximum Capacities

    CaPaCITy * COMPaRTMEnT VEnTIlaTIOn sTEERIng, fUEl anD ElECTRICal sysTEMs naVIgaTIOn lIghTs * BasIC flOTaTIOn ManEUVERaBIlITy CERTIfIED NATIONAL MARINE MANUFACTURERS ASSN. nMMa 202 Islander CE OPTION CERTIFICATION PLATE (INTERNATIONAL) (EXAMPLE) (FIG. 1.6.2) BAJA MARINE CORP. 202 ISLANDER 0609 MAXIMUM 1 • s...

  • Page 17: Stability

    If you turn too quickly, increase or decrease speed abruptly, your passengers are at risk of being thrown overboard or thrown about the boat.

  • Page 18: General Considerations

    Maximum speed: 15 knots (18 mph) Maximum wave height: 0.5 meters (1.5 feet) Boat use is limited to small lakes, rivers and canals. Your 202 Islander boat is Design Category C. 14. c harT To avoid boating in unsafe areas where there are...

  • Page 19: Water Sports

    Check for hull leaks and propulsion system damage, before restarting engine. Use hand pump if bilge pumps don't remove water. Boat very slowly, if you must proceed with a damaged propulsion system. Let others know where you're going. A float plan...

  • Page 20: Diving

    • Be considerate to fishermen. • Do not water ski in congested areas. • keep the boat and skier away from navigation markers. • stay well clear of other boats and skiers. 16. e MerGencY Prevention is the safest approach.

  • Page 21: Medical Emergency

    • account for all who were on board. • If the boat is floating stay with the boat. Hang on, or climb on the boat and signal for help. • Only as a last resort should you attempt to swim to shore - it is further away than it looks and you can tire and drown.

  • Page 22: Collisions And Leaking

    • Do not attempt to have your boat towed by other than a trained and competent service, such as the Coast guard or a salvage company. Recreational craft are not designed to tow other recreational craft.

  • Page 23: International Requirements

    9. EC Recreational Craft Directive – European Community further information concerning these requirements may be obtained from Baja Marine Customer ® service: 1-865-971-6270. 202 Islander ® 1 • s eCtIon aFety 19. e nvironMenTal The following warning is offered for boats sold in the state of California in accordance with California heath &...

  • Page 24: Waste Disposal

    Power boat wakes can endanger people and vessels. Each power boat operator is responsible for injury or damage caused by the boat's wake. Be especially careful in confined areas such as channels or marinas. Observe "no wake" warnings.

  • Page 25: Nautical Terms

    Headroom - vertical distance between the deck and cabin or canopy top. Helm - steering and controls console. Hull - the lower part of a boat beneath the deck and cockpit that provides buoyancy to float the weight of the craft and its load.

  • Page 26: Key To Symbols On Controls & Prints

    UnDER POWER COMPass anChOR sInglE COnTROl lEVER COnTROl lEVER OPERaT- (ThROTTlE & shIfT) Ing DIRECTIOn fUEl EngInE fIlTER fIRE nO OPEn flaME RIsk nO sMOkIng WasTE WaTER/sEWagE EngInE BIlgE ROTaTIOnal PUMP sPEED anChOR WInDshIElD lIghT WIPER hORn BaTTERy 202 Islander ®...

  • Page 27: Warning Label Locations

    22. W arninG abel ocaTions arnIng aBel oCatIons 1.17.1) 0609 IMCI optional 202 Islander ® only w/ fire port Baja Marine Corp. BUILDER-CONSTRUCTEUR MODEL- MODELE 202 Islander 202 Islander BAJA MARINE MAXIMUM CORPORATION = 680 kg THE MANUFACTURER CERTIFIES LE FABRICANT CERTIFIE QUE CE...
  • Page 28 ThIs PagE InTEnTIOnally lEfT Blank 1.18 202 Islander ® Speed changes you.

  • Page 29: Docking/Lifting/Trailering

    BOW anD sTERn EyEs: The bow eye must be used to haul the boat onto a trailer. The stern eyes must be used as tie down points for trailering the boat. The bow and stern eyes may be used for short term lifting of the boat such as for service.
  • Page 30 Waterline without Windshield...30" from Waterline to Top of Windshield...37" ngIne 7'10” Beam WaTER lInE DRafT (stern Drive Down) 34"/86.36cm Specification measurements are approximate and subject to variance. rrangeMent s.a.e.) TaTes TanDarD 50" eiGhT iMensions (fIg. 2.2.3) 202 Islander 57" ®...

  • Page 31: Basic Boat Dimensions And Clearances

    Capacity...189.3 liters 4. p ropulsion YsTeM your boat is equipped with a stern drive type propulsion system also known as an inboard- outboard engine. (see figure 2.2.2) This type of propulsion system has the engine inside the boat secured to the hull's stringers at the rear end of the hull.

  • Page 32: General Deck Layout

    Ladder eneral rrangeMent Cleat Horn Igloo Cooler lEfT RIghT (PORT) (sTBD) REaR (afT) Bow Seat Cushion Cleat Walk-thru Windshield Switch Panel Steering Wheel Helm Seat Cleat Aft Bench Seat Cleat Navigation / Anchor Lt. (Stern) Swim Platform 202 Islander ®...

  • Page 33: Description Of Major Controls

    Reverse Position When the stern drive is trimmed DOWn, the bow of your boat is being forced down. If the trim is in the full DOWn position when accelerating from idle to plane, the boat will plane faster with less bow rise. Once on plane, the stern drive unit can be trimmed UP slightly.

  • Page 34: Trailer Switch

    2.6.1) eneral To correct the listing, adjust the trim tabs to level the boat. When the boat is level, right to left, the steering effort will be the same for right and left turns. lower the trim tab on the listing (lower) side by pushing the top half of the rocker switch in one-half second bursts until the boat is righted.

  • Page 35: Ignition Shutdown Switch

    In these situations, the safety of the boat and its passengers is enhanced by using the ignition shutdown switch, since the boat will stop when the operator can no longer control the boat.

  • Page 36: Navigation And Anchor Lights

    These gauges function on your boat the same way they do on your car or truck. you must continually check these gauges visually to make certain there are no engine system problems even if your boat engine has an alarm system.

  • Page 37: Ection Sing Our Oat

    It does not list all of the necessary maintenance and service items required to keep your boat running properly. These other items are found in section 8.

  • Page 38: Trailer Launching And Loading

    (bow), and rear (stern) areas. Using a trailer not designed to support the boat properly, can cause structural damage to the hull.

  • Page 39: U Sing Y Our B Oat

    • There must be no smoking or any flames within 20 feet of the boat, before, during, and for at least 5 minutes after fueling is completed. • Open fuel fill cap and insert hose nozzle into the fuel fill opening.

  • Page 40: Passenger Instruction And Location

    It is critical that all passengers be seated in the designated seating areas and holding on to prevent falling overboard or getting knocked about in the boat at all times when the boat is underway. 7. s TarTinG The...

  • Page 41: Shifting To Drive The Boat

    Move shift lever either forward or reverse. Then move throttle lever forward, the drive unit will engage and boat will start to move slowly in either forward or reverse. Once clear of the dock, mooring, people and/or the no-wake zone and the boat has been shifted into forward gear, move throttle lever forward to desired engine speed.

  • Page 42: Steering Systems

    TeerinG YsTeMs WARNING Failure of the steering system will cause loss of control of your boat. Any change in steering such as looseness, tightness, binding, etc., must be checked immediately by your Baja dealer. your Baja may be will be equipped with one of ®...

  • Page 43: Power Steering

    Baja dealer. ® The power steering pump fluid level MUST be checked every time prior to using the boat. Refer to the steering system information in your Owner’s Packet. see section 8 of this manual for inspection, service and maintenance recommendations.

  • Page 44: Bilge

    (figure 4.1.1). DANGER Install and tighten drain plug before launching boat. Boat will sink if drain plug is not in place and tight. raIn 4.1.1) Urethane Caulk...

  • Page 45: Bilge Blower(S)

    accumulated.

  • Page 46: Impact To Stern Drive

    EngInE as soon as possible and examine the stern drive unit for damage. Even if no damage is visible, there could be internal problems or difficulty maneuvering. If you must use the boat after impact, run at the lowest speed possible. D. p...
  • Page 47 & u Ilge nderwater h. secure the propeller nut by bending three (3) of the tabs of the propeller nut retainer into the thrust hub grooves (figure 4.4.2). ropeller . 4.4.2) gEaR CasE WOOD BlOCk sECURIng TaBs 202 Islander ®...

  • Page 48: S Ection 5 • F Uel S Ystem

    Take time to read all the fuel related information in the owner’s manual. The 202 Islander standard gasoline fuel system consists of a 50 gallon fuel tank, fuel tank vent, an anti-siphon valve, engine fuel supply line and fuel fill (See Figure 5.1.1).

  • Page 49: Fueling Precautions

    boat.

  • Page 50: After Fueling - Checklist

    – if fuel fumes remain, operate blowers until fumes are gone. • Fuel tank – secure filler cap. • spills – wipe; dispose of rags ashore. 202 Islander ® 5 • F ysteM oCatIon . 5.3.1) fuel Tank Opening...
  • Page 51 5 • F eCtIon ysteM ThIs PagE InTEnTIOnally lEfT Blank 202 Islander ®...

  • Page 52: S Ection 6 • E Lectrical S Ystems

    DC power needs on your boat. It may be necessary to add batteries or auxiliary charging methods to supply adequate power for any additional accessories you wish to add.

  • Page 53: Breakers And/Or Fuses

    Stern drives are fitted with zinc anodes on their lower units (refer to your Engine Owner's Manual for their locations). If your boat is equipped a with Mercathode system with the stern drive will not ®...
  • Page 54 Zinc anodes require replacement about every six months, if the boat is operated in salt water. In fresh water, the zinc anodes can be replaced about once a year. If the anodes deteriorate more rapidly than this, there is probably a stray current problem within the boat or at the slip or mooring.

  • Page 55: Electrical Systems

    EngInE 12 aWg RED/BlaCk 6 • e leCtrICal TO EngInE 16 aWg PURPlE/BlaCk fROM IgnITIOn TO EXhaUsT BREakER EXhaUsT sTaRT shIfTER's nEUTRal safETy sWITCh TO sTaRTER sOlEnOID Speed changes you. ysteMs 16 aWg PURPlE/BlaCk sWITCh ( I) 202 Islander ®...
  • Page 56 (FIg. 6.5.1) 202 Islander ® 6 • e leCtrICal TRaIlER BlUE/WhITE gREEn/WhITE TO gROUnD TO EngInE BlOCk sTaRTER 8 aWg 8 aWg BlaCk Speed changes you. ysteMs TRIM TRaIlER lIMIT sWITCh...
  • Page 57 6 • e eCtIon leCtrICal ysteMs ThIs PagE InTEnTIOnally lEfT Blank 202 Islander ® Speed changes you.
  • Page 58 15 AMP TO BILGE SWITCH 14 AWG BROWN FIRE BUOY 2 AMP TO FIRE BOY WIRE DROP 16 AWG RED WITH AN ORANGE STRIPE FUME DET. 2 AMP 10 AMP 202 Islander ® naV/anC TRaIlER hORn 16" 10" 10" BIlgE COURT...
  • Page 59 (FIg 6.8.1) nForMatIon 202 Islander ® Speed changes you.

  • Page 60: S Ection 7 • O Ptions & A Ccessories

    1. o & a pTions ccessories figure 7.1.1 shows the location of some of the components. Take time to walk through your boat, locate the features, and become familiar with their operation and maintenance. STANDARD & OPTIONAL EQUIPMENT LOCATIONS (FIG. 7.1.1)

  • Page 61: Fire Extinguisher Port

    2. a uToMaTic xTinGuisher YsTeM pTion The 202 Islander may be equipped with an automatic fire extinguisher system located aft of the engine on the transom. In the event of a fire, the heat sensitive automatic head will release...

  • Page 62: Canvas Care And Maintenance

    7 • o & a ptIons 6. s pTional your 202 Islander may have a swim platform installed with a ladder. With this option, entering the boat from the water is more convenient, but there are safety rules that must be followed.

  • Page 63: Stereo System

    On DEPTh fInDER. 8. s Tereo YsTeM your 202 Islander comes with a JBl MR4 aM/ fM stereo package from Marine audio. JBl's MR design eliminates the need for after-market housing kits or splash covers, while the silicon oil- dampened suspension ensures smooth tracking and dependable marine performance.

  • Page 64: S Ection M Aintenance

    8 • r eCtIon Routine inspection, service and maintenance of your boat’s systems are vital to assure your safety, as well as for prolonging the life of your boat. you should develop regular routines for inspecting your boat. The chart below summarizes inspection, service and maintenance activities.

  • Page 65: Summary Guide For Inspection, Service And Maintenance

    EVERY 50* EVERY 6 FIRST 20 25* OR 50 OR 100 MOS. OR HOURS HOURS HOURS ANNUALLY Always after striking object Always after striking object • • • Every 25 hours of operation Every 25 Hours of operation 202 Islander ®...

  • Page 66: Useful Service Information

    PROPELLER SIzE PART NUMBER SHAFT SIzE (DIAMETER X LENGTH) FUEL CAPACITY WATER CAPACITY KEY NUMBER, IGNITION SELLING DEALER CITY & STATE LENGTH VERTICAL CLEARANCE ESTIMATED WEIGHT 202 Islander ® equIred nspeCtIon aIntenanCe BEAM , & ervICe STATE MATERIAL DOOR DRAFT...

  • Page 67: Inspection, Service And Maintenance Protocol

    If it does not, have it replaced before using your boat. The float switch should also move freely without sticking, if it does not, have it serviced or replaced before boating.

  • Page 68: Topside And Supplies

    Inspect PfDs (life jackets) for tears and deterioration. • Make certain you have enough PfDs on board for the maximum number of persons you can carry. 202 Islander ® equIred nspeCtIon aIntenanCe • Check your first aid kit, making certain it is complete and that the items in it have not passed an expiration date.

  • Page 69: Fuel Systems

    • Make sure the hull drain plug is in place and tight. • Clean bilge thoroughly if it was not done at lay-up. • Check all engine fluid levels. , & ervICe fTer ToraGe YsTeM 202 Islander ®...

  • Page 70: Security Considerations

    6. s ecuriTY onsiDeraTions Be conscious of the security of your boat. always remove the keys from the ignition, lock hatches, lock the cabin door, remove and stow any removable electronic gear (fishfinders, lORan, etc.) and personal gear (fishing poles, etc.) normally left aboard your boat.

  • Page 71: Quick Reference Checklist

    6. Engine Coolant Drain Plugs ... secured 7. steering fluid ... full 8. Throttle & gearshift Controls ... full range of motion *note: If trailering boat, many of these items should be checked before leaving the house. equIred nspeCtIon aIntenanCe Boat, you are responsible for the safe operation of your boat and the ®...

  • Page 72: Preparing To Depart And After Launching

    WARNING Do not run the engine or generator in an enclosed area, such as a closed boat house, as there is the possibility of buildup and inhaling of carbon monoxide. *If engine fails to start, refer to the Engine Owner’s Manual for further troubleshooting procedures 202 Islander ®...

  • Page 73: Departing

    1. Passengers/Crew ... safely seated with PfDs on or immediately accessible 2. lines, fenders and anchor ... stowed YsTeMs 1. Trim Tabs ... Bring boat to “on plane” – adjust as necessary 2. navigation lights ... On at night or in reduced visibility nGine 1.

  • Page 74: Securing The Boat

    2. Check that ignition shutdown switch lanyard is installed. 3. Check electrical connections on engine wiring harness and ignition wiring. 4. Check fuel filters and filter/water separators clean 5. Consult the engine maual that is located in the owners packet. 202 Islander ® equIred nspeCtIon aIntenanCe ’...

  • Page 75: A Fter M Arket E Quipment C Hecklist

    Use the area below to list any equipment and the proper operating condition of that equipment before getting underway.

  • Page 76: Maintenance Log

    10. M ainTenance follow the recommended maintenance listed on pages 1 & 2 of this section and keep a record of this and all maintenance performed on your boat. Date 202 Islander ® equIred nspeCtIon aIntenanCe Maintenance Description , &...
  • Page 77 8 • r , & eCtIon equIred nspeCtIon ervICe aIntenanCe ’ ainTenance Date Maintenance Description Engine Hours 8.14 202 Islander ®...

  • Page 78: S Ection 9 • C Are & R Efinishing

    Tains Gelcoat surfaces are slippery when wet. Always wear non-slip footwear securely fastened to your feet and hold on to rails or the boat structure. Waxed surfaces are slippery. Do not wax areas that are usually walked on. although gelcoat and painted surfaces are resistant to deep stains, a need for cleaning will occasionally arise.

  • Page 79: Permanently Moored Or Docked Boats

    If permanently moored in salt water or fresh water, your boat will collect marine growth on its bottom. This will detract from the boat’s beauty and greatly affect its performance. There are two methods of preventing this: •...

  • Page 80: Exterior Upholstery Fabric

    Mildew can occur if your boat does not have adequate ventilation. heat alone will not prevent mildew; you must also provide for fresh air circulation.
  • Page 81 9 • C & r eCtIon eFInIshIng nTenTionally lank 202 Islander ®...
  • Page 82 Accessories. See Options & Accessories Locations Bilge 4.1 Blower 4.2 Maintenance 4.2, 8.4 Pump 4.1 Boarding 3.3 Breakers. See Electrical Systems Builder’s Plate 1.6 Canvas 7.2, 9.2 Carbon Monoxide 1.2 Certifications CE (Common European) Mark iv Clearances 2.2 Diving 1.10 Docking 2.1 Electrical Systems Batteries 6.1...
  • Page 83 nTenTionally lank 202 i ® ndex slander...

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