BAC S1500E Rigging And Installation Instructions

Open cooling tower

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RS1500Ev02EN
S1500E Open Cooling Towers
XES1500E Open Cooling Tower
RIGGING AND INSTALLATION INSTRUCTIONS

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Summary of Contents for BAC S1500E

  • Page 1 RS1500Ev02EN S1500E Open Cooling Towers XES1500E Open Cooling Tower RIGGING AND INSTALLATION INSTRUCTIONS...
  • Page 2 Be sure to have a copy of the unit certified drawing available for reference. If you do not have a copy of this drawing or if you need additional information about this unit, contact the local BAC Balticare representative. His name and phone number can be found on the BAC website: www.BaltimoreAircoil.eu.
  • Page 3 Inspections and Monitoring Start- Weekly Monthly Quarterly Every 6 Annually Shutdown Months System overview Recordkeeping as per event Lubrication Start-Up Weekly Monthly Quarterly Every 6 Annually Shutdown Months Fan shaft bearings Motor bearings* Adjustable motor base * only for motors with grease fittings with typical frame size > 200L (>30 kW) Cleaning procedures Start-Up Weekly...
  • Page 4: Table Of Contents

    Table of Contents RIGGING AND INSTALLATION INSTRUCTIONS General Information About Engineering and Application Practices Shipping Inspection Before Rigging Unit Weights Anchoring Leveling Connecting Pipework Freeze Protection Bleed Line Installation Safety Precautions Non-walking Surfaces Modifications by others Warranty Rigging General Notes Rigging Information Rigging Method for Upper Section &...
  • Page 5: General Information

    Shipping BAC cooling equipment is factory assembled to assure uniform quality and minimum field assembly. The models S15E/XES15E-0809-06x, S15E/XES15E-0812-06x, S15E/XES15E-1012-06x, S15E/XES15E-1212- 07x and S15E/XES15E-1218-07x are shipped in one single section. All other S15E models are shipped in two sections (upper and lower) due to shipping height restrictions.
  • Page 6 • Mating surfaces between sections / modules • Miscellaneous items An envelope with check-list is stored in a wooden no nail crate or a plastic container which is placed in the lower section. For safety reasons, access doors / panels may be sealed with bolts. The following table specifies which wrench is required to open them.
  • Page 7: Unit Weights

    Hardware Location for unit with internal platform Unit Weights Before rigging any BAC equipment, the weight of each section should be verified on the unit certified drawing. These weights are approximate and should be confirmed by weighing before lifting when available hoisting capacity provides little margin for safety.
  • Page 8: Freeze Protection

    Freeze Protection These products must be protected against damage and/or reduced effectiveness due to possible freeze-up by mechanical and operational methods. Please refer to the BAC Product & Application Handbook or contact your local BAC Balticare representative for recommended protection alternatives.
  • Page 9: Non-Walking Surfaces

    OF DISCHARGE AIR INTO THE VENTILATION SYSTEMS OF THE BUILDING ON WHICH THE UNIT IS LOCATED OR THOSE OF ADJACENT BUILDINGS. For detailed recommendations on BAC equipment layout, please see the BAC Application Handbook EU- Edition, the BAC website: www.baltimoreaircoil.eu or contact your local BAC-Balticare Representative.
  • Page 10: Modifications By Others

    BAC will guarantee all products to be free from manufactured defects in materials and workmanship for a period of 12 months from the date of shipment. In the event of any such defect, BAC will repair or provide a replacement.
  • Page 11: Rigging

    S1500E XES1500E RIGGING General Notes 1. Units that ship in multiple sections can be assembled on the ground first before being lifted to their final position. (see "Single Piece Lift" in the following table). 2. Spreader bars of the full width of the section must be used between the lifting cables to prevent damage to the section.
  • Page 12 Upper Section Lower Section Single Piece Lift N° of N° of Model lower upper Number Min. Min. Min. sections sections Rigging Rigging Rigging "H" "H" "H" Method (mm) (mm) Method (mm) (mm) Method (mm) (mm) (mm) (mm) (mm) FULLY 2400 1200 3400 S15E/XES15E-0809-06x...
  • Page 13: Rigging Method For Upper Section & Fully Assembled Unit

    Rigging Method for Upper Section & fully Assembled Unit RIGGING METHOD A 1. Lifting cable 2. Lifting ears Rigging Method for Lower Section RIGGING METHOD B 1. Lifting cable 2. Lifting ears 2 Rigging 2 Rigging W W W . B A L T I M O R E A I R C O I L . E U...
  • Page 14: Rigging Method For Single Piece Lift

    Caution DO NOT USE TIE DOWN BUCKLE FOR LIFTING AND LIFTING EARS FOR TIE DOWN PURPOSE. Rigging Method for Single Piece Lift RIGGING METHOD C 1. Lifting cable 2. Lifting ears Pay attention to the difference in lifting ear and tie down buckle on the lower section. For units boxsize 08x09, 08x12, 10x12, 12x12 pay attnetin to the difference in lifting ear and tie down buckle on the fan side of the unit (opposite to air intake).
  • Page 15 Position tie down buckle and Lifting ear on lower section 1. Proper use of Tie down buckle is shown on logo 2. Proper use of Lifting ear is shown on logo 2 Rigging 2 Rigging W W W . B A L T I M O R E A I R C O I L . E U...
  • Page 16: Section Assembly

    S1500E XES1500E SECTION ASSEMBLY Method for Two-Piece Cells 1. Position the lower section on the supporting steel and bolt in place. 2. Remove any protective wood from the top horizontal flanges of the lower section. Wipe down the flanges to remove dust, dirt or moisture that may have accumulated during shipment and storage.
  • Page 17 5. Remove the skid from the middle section. Lift the middle section and position it over the lower section so that the flanges of the section are about 50 mm above the lower section. Dot not let the section swing and damage the sealer.
  • Page 18: Optional Accessories Assembly

    S1500E XES1500E OPTIONAL ACCESSORIES ASSEMBLY General 1. All required installation instructions for optional accessories are stored in the wooden no nail crate / plastic container which is placed in the lower section. See "Inspection Before Rigging" on page 5- picture "Hardware Location".
  • Page 19 Clean out port cover mounted for transport Final installation of clean out port cover 4 Optional Accessories Assembly 4 Optional Accessories Assembly W W W . B A L T I M O R E A I R C O I L . E U...
  • Page 20: Inspection Prior To Start-Up

    S1500E XES1500E INSPECTION PRIOR TO START-UP General Prior to start-up, the following services, which are described in detail in the Operating and Maintenance Manual (see Table "Recommended Maintenance and Monitoring Programme" on page 2) must be performed. Proper start-up procedures and scheduled periodic maintenance will prolong the life of the equipment and ensure trouble-free performance for which the unit is designed.
  • Page 21: Further Assistance & Information

    For more details, contact BAC Balticare at www.balticare.com or you can also contact your local BAC representative for further information and specific assistance at www.BaltimoreAircoil.eu.
  • Page 22 W W W . B A L T I M O R E A I R C O I L . E U...
  • Page 23 W W W . B A L T I M O R E A I R C O I L . E U...
  • Page 24 W W W . B A L T I M O R E A I R C O I L . E U...
  • Page 25 W W W . B A L T I M O R E A I R C O I L . E U...
  • Page 26 W W W . B A L T I M O R E A I R C O I L . E U...
  • Page 27 W W W . B A L T I M O R E A I R C O I L . E U...
  • Page 28 COOLING TOWERS CLOSED CIRCUIT COOLING TOWERS ICE THERMAL STORAGE EVAPORATIVE CONDENSERS HYBRID PRODUCTS PARTS & SERVICES www.BaltimoreAircoil.eu info@BaltimoreAircoil.eu www.balticare.com info@balticare.com Please refer to our website for local contact details. Industriepark - Zone A, B-2220 Heist-op-den-Berg, Belgium © Baltimore Aircoil International nv...

This manual is also suitable for:

Xes1500e

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