Index Subject Page General safety precautions Declaration of incorporation of partly completed machinery Machine Directive Technical specifications Operating instructions Standard installation Dimensions Main components Installation Preliminary checks Base plate position Gearmotor installation Rack installation Operation with encoder Magnetic limit switch installation and adjustment Chain drive kit installation Electrical connections Routine maintenance plan...
1. General safety precautions Failure to observe the information in this manual may result in minor personal injury or damage to equipment. Save these instructions for future reference. This installation manual is intended for qualified personnel only. Installation, electrical connections and adjustments must be performed in accordance with Good Working Methods and in compliance with the present standards.
(Directive 2006/42/EC, Annex II-B) The manufacturer Entrematic Group AB with headquarters in Lodjursgatan 10, SE-261 44 Land- skrona, Sweden, declares that the automation for Ditec NEOS type sliding gate: - has been constructed to be installed on a manual door to construct a machine pursuant to the Directive 2006/42/EC.
4. Standard installation Ref. Code Description NES300 300 kg gearmotor with control panel NES400 400 kg gearmotor with control panel NES600 600 kg gearmotor with control panel NES1000 1000 kg gearmotor with control panel GOL4 Remote control GOL4C LAMPH Flashing light XEL5 Key selector switch LAN4...
7. Installation The given operating and performance features can only be guaranteed with the use of DITEC ac- cessories and safety devices. Unless otherwise specified, all measurements are expressed in mm. 7.1 Preliminary checks Check the stability of the wing (derailing and lateral falls) and the sliding wheels and that the upper guides do not cause any friction.
7.2 Base plate position [1] Insert the anchor ties into the base plate and fix them with the supplied nuts. [2] Insert the screws in the base plate, secure them with the nuts and then bend the metal tab to prevent the screw from coming out.
7.3 Gearmotor installation -15 +10 M12-low type Release the gearmotor (see OPERATING INSTRUCTIONS). Unscrew the front screw and remove the casing by pressing on the side. Place the gearmotor on the base plate. Adjust the gearmotor horizontally by sliding it along the slots of the gearmotor base and vertically with four levelling screws [A].
7.4 Rack installation Release the gearmotor (see OPERATING INSTRUCTIONS) and open the gate. Place the rack against the pinion and sliding the gate manually fix it along its whole length. N.B.: To make it easier to align the rods correctly, use a scrap piece of rack and rest it underneath the junction point, as shown in the figure detail.
7.5 Operation with encoder NEOS gearmotors do not require limit switches because they have encoders. Mechanical opening and closing end stops must be installed. The gate automatically slows when approaching the end stops. WARNING: when the gate reaches the opening or closing limit stop, it reverses briefly to facilitate manual release of the gearmotor.
7.7 Chain drive kit installation N.B.: Install the chain drive kit before securing the gearmotor to the base plate. Release the gearmotor (see OPERATING INSTRUCTIONS). [1] Remove pinion [12]. [2] Fix pinion supporting plate [A] to the gearmotor. Insert pinions [B] as illustrated in the diagram. [3] Pass the chain between the pinions by hand.
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min 50 Move the wing into the open position by hand and fix brackets [D] on the wing as illustrated in the diagram. Connect chain [E], which was previously assembled on the gearmotor, to tie rod [F] and fix it to bracket [D].
8. Electrical connections Make sure the yellow-green conductor is at least 30 mm longer than the brown and blue conductors Before connecting the power supply, make sure the plate data correspond to that of the mains power supply. An omnipolar disconnection switch with minimum contact gaps of 3 mm must be included in the mains supply.
9. Routine maintenance plan Perform the following operations and checks every 6 months according to intensity of use of the automation. Disconnect the 230 V~ power supply and batteries (if fitted) and release the gearmotor: Visually check that the gate, the fixing brackets and existing structure have suitable mechanical strength and are in good condition.
Operating instructions General safety precautions These precautions are an integral and essential part of the product and must be sup- plied to the user. Read them carefully since they contain important information on safe installation, use and maintenance. These instructions must be kept and forwarded to all possible future users of the system. This product must only be used for the specific purpose for which it was designed.
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For any problems and/or information, contact the support service. Installer's stamp Operator Date of intervention Technician's signature Customer's signature Intervention performed Entrematic Group AB Lodjursgatan 10 SE-261 44, Landskrona Sweden www.ditecentrematic.com...
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All the rights concerning this material are the exclusive property of Entrematic Group AB. Although the contents of this publication have been drawn up with the greatest care, Entrematic Group AB cannot be held responsible in any way for any damage caused by mistakes or omissions in this publication.
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Entrematic Group AB Lodjursgatan 10 SE-261 44, Landskrona Sweden www.ditecentrematic.com...
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