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Stow CS706016 Operation Manual

Stay-level handlebar series pavement saw
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OPERATION MANUAL
STAY-LEVEL HANDLEBAR SERIES
MODELS
CS706016
CS706020
CS706026
CS706030
CS706036
PAVEMENT SAW
(DEUTZ BF3L2011 DIESEL ENGINE)
Revision #1 (08/20/07)
To find the latest revision of this
publication, visit our website at:
www.multiquip.com
THIS MANUAL MUST ACCOMPANY THE EQUIPMENT AT ALL TIMES.
P/N 37436

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  • Page 1 OPERATION MANUAL STAY-LEVEL HANDLEBAR SERIES MODELS CS706016 CS706020 CS706026 CS706030 CS706036 PAVEMENT SAW (DEUTZ BF3L2011 DIESEL ENGINE) Revision #1 (08/20/07) To find the latest revision of this publication, visit our website at: www.multiquip.com THIS MANUAL MUST ACCOMPANY THE EQUIPMENT AT ALL TIMES.

  • Page 2: Proposition 65 Warning

    PROPOSITION 65 WARNING Engine exhaust some its constituents, and some dust created by power sanding, sawing, grinding, drillingandotherconstructionactivities contains chemicals known to the State of California to cause cancer, birth defects and other reproductive harm. Some examples of these chemicals are: Leadfromlead-basedpaints.

  • Page 3: Silicosis/Respiratory Warnings

    SILICOSIS/RESPIRATORY WARNINGS WARNING WARNING SILICOSIS WARNING RESPIRATORY HAZARDS Grinding/cutting/drilling of masonry, concrete, metal and Grinding/cutting/drilling of masonry, concrete, metal and other materials with silica in their composition may give other materials can generate dust, mists and fumes off dust or mists containing crystalline silica. Silica is a containing chemicals known to cause serious or fatal basic component of sand, quartz, brick clay, granite and injury or illness, such as respiratory disease, cancer,...

  • Page 4: Table Of Contents

    Hydraulic Schematic To SN AF3700155 ....62 Hydraulic Schematic SN AF3700156 & Up ... 63 Specifications are subject to change without Terms and Condition of Sale ......... 64 notice. PAGE 4 — CS7060 STOW SAW • OPERATION MANUAL — REV. #1 (08/20/07)

  • Page 5: Dimensions

    - d l u r t i t c i t p t a r CS7060 STOW SAW • OPERATION MANUAL — REV. #1 (08/20/07) — PAGE 5...

  • Page 6: Specifications

    PAGE 6 — CS7060 STOW SAW • OPERATION MANUAL — REV. #1 (08/20/07)

  • Page 7: Engine Specifications

    . n i t a r t a r CS7060 STOW SAW • OPERATION MANUAL — REV. #1 (08/20/07) — PAGE 7...

  • Page 8: Training Checklist

    . ) s i h c r o t Operator _________________________________________ Trainee __________________________________________ COMMENTS: PAGE 8 — CS7060 STOW SAW • OPERATION MANUAL — REV. #1 (08/20/07)

  • Page 9: Daily Pre-Operation Checklist

    . l e i t i d a S t t i w o i t i k a o r t o i t COMMENTS: CS7060 STOW SAW • OPERATION MANUAL — REV. #1 (08/20/07) — PAGE 9...

  • Page 10: Safety Message Alert Symbols

    Safety fluid injected into the skin must be treated by a Message Alert Symbols. knowledgable physician immediately or severe injury or death can occur. PAGE 10 — CS7060 STOW SAW • OPERATION MANUAL — REV. #1 (08/20/07)
  • Page 11 Adhere to safety guidelines and applicable local regulations. Crush Hazard ALWAYS ensure SECURELY placed on appropriate blocks or jackstands when performing maintenance requiring the saw to be elevated. CS7060 STOW SAW • OPERATION MANUAL — REV. #1 (08/20/07) — PAGE 11...

  • Page 12: Rules For Safe Operation

    Fire or explosion could result from fuel confirm that the machine is in conformity with appropriate vapors , or if fuel is spilled on a hot! engine. safety regulations. PAGE 12 — CS7060 STOW SAW • OPERATION MANUAL — REV. #1 (08/20/07)
  • Page 13 ■ Moving Parts – Shut down the engine before performing will help prevent accidental downhill movement. Block the service or maintenance functions. Contact with moving parts saw as well when leaving. can cause serious injury. CS7060 STOW SAW • OPERATION MANUAL — REV. #1 (08/20/07) — PAGE 13...
  • Page 14 ■ Ensure that the blade is mounted for proper operating direction. ■ Adhere to the Blade Manufacturer's recommendations on handling, storage, and safe usage of blades. PAGE 14 — CS7060 STOW SAW • OPERATION MANUAL — REV. #1 (08/20/07)
  • Page 15 Connect and test electric brake operation. laws. Refer to the following " Towing Safety Precautions" for basic towing techniques. Secure portable power cables in cable tray with tie wraps. CS7060 STOW SAW • OPERATION MANUAL — REV. #1 (08/20/07) — PAGE 15...

  • Page 16: Rules For Safe Operation

    ■ Securely support any saw components that must be raised. ■ NEVER lubricate components or attempt service on a running saw. PAGE 16 — CS7060 STOW SAW • OPERATION MANUAL — REV. #1 (08/20/07)

  • Page 17: Intended Use/Familiarization

    ■ Optional Night Light. All SANDERS SS7060 saws are designed, engineered and manufactured with strict adherence to American National Standards Institute, Inc. (ANSI) guidelines B7.1 and B7.5. CS7060 STOW SAW • OPERATION MANUAL — REV. #1 (08/20/07) — PAGE 17...
  • Page 18 NOTES PAGE 18 — CS7060 STOW SAW • OPERATION MANUAL — REV. #1 (08/20/07)

  • Page 19: Serial Tag Information

    Record your ENGINE model, (Item 2) specification number and of manufacture. serial number here: The SERIAL TAG is bonded to the inside of the console. (Item 1, Figure 4.) a i r i t a CS7060 STOW SAW • OPERATION MANUAL — REV. #1 (08/20/07) — PAGE 19...

  • Page 20: Controls And Indicators

    Ignition Switch – With key inserted turn clockwise to start engine. Light Switch – When activated, turns on light. Lights offer better visibility when working indoors. Depth Indicator – Indicates relative depth of blade in surface. PAGE 20 — CS7060 STOW SAW • OPERATION MANUAL — REV. #1 (08/20/07)

  • Page 21: Components

    20. Flange Guard Brake Cylinder 21. Leftside Water Metering Valve Right Wheel Motor 22. Belt Guard 10. Engine Guard 23. Slurry Strip 11. Rear Pointer 12. Documentation Box CS7060 STOW SAW • OPERATION MANUAL — REV. #1 (08/20/07) — PAGE 21...

  • Page 22: Basic Engine Information

    18. Air Cleaner Assembly – Provides clean filtered air to the V-belt Tension Adjustment – This bolt provides means air intake port. to adjust the V-belt tension at the alternator bracket. PAGE 22 — CS7060 STOW SAW • OPERATION MANUAL — REV. #1 (08/20/07)

  • Page 23: Choosing Proper Blade Size

    RPM for the size of blade you normally use, divide the engine speed RPM by the desired blade speed RPM (refer to the Blade RPM vs. SFPM Chart, Table 7.) CS7060 STOW SAW • OPERATION MANUAL — REV. #1 (08/20/07) — PAGE 23...

  • Page 24: Choosing Proper Blade Size

    2292 1763 1528 1273 12,000 SFPM RANGE 3104 2483 1910 1655 1379 13,000 SFPM 3343 2674 2057 1783 1486 14,000 SFPM NEVER EXCEED BLADE MANUFACTURER'S RECOMMENDED RPM'S PAGE 24 — CS7060 STOW SAW • OPERATION MANUAL — REV. #1 (08/20/07)

  • Page 25: Specific Tools/Saw Blades

    RPM on the diamond blade. Exceeding the MAX RPM is dangerous, and may cause poor performance and may damage the blade. All blades used must be designed for the maximum spindle RPM. CS7060 STOW SAW • OPERATION MANUAL — REV. #1 (08/20/07) — PAGE 25...

  • Page 26: Installing The Blade

    Left-hand thread, while the bolt on the left side of Tightening Direction - Right Side the saw has a Right-hand thread. Figure 12. Blade Rotation Direction PAGE 26 — CS7060 STOW SAW • OPERATION MANUAL — REV. #1 (08/20/07)

  • Page 27: Installing The Blade

    125-175 ft. lbs. (169.5 -237.3 Nm) of torque. (Item B in Flange. Figure14.) Tighten the 5/8" Mounting Bolt to 125-175 ft. lbs. of torque. Figure 14. Torque Flange Bolt CS7060 STOW SAW • OPERATION MANUAL — REV. #1 (08/20/07) — PAGE 27...

  • Page 28: Blade Guards

    (Figure 18), or a Waterjet of the blade guard. (Figure 16.) system with flange holes as seen in Figure 10 and rigid water tubes (Figure 21). PAGE 28 — CS7060 STOW SAW • OPERATION MANUAL — REV. #1 (08/20/07)

  • Page 29: Blade Guards

    Ensure the front hinged section of the Blade Guard is fully closed before use. Figure 18. Water Hose Detail Ensure the front hinged section of the Blade Guard is fully closed before use. CS7060 STOW SAW • OPERATION MANUAL — REV. #1 (08/20/07) — PAGE 29...

  • Page 30: Water Delivery System

    Blade Flanges. If the saw is equipped with an optional water pump, the ON/OFF switch is located on the control panel next to the water ON/OFF control valve. PAGE 30 — CS7060 STOW SAW • OPERATION MANUAL — REV. #1 (08/20/07)

  • Page 31: Slh And Battery

    Make sure that both Battery electrolyte contains corrosive, sets of cables are connected to the battery. toxic chemical. (dilute sulfuric acid). Avoid contact with eyes and skin. CS7060 STOW SAW • OPERATION MANUAL — REV. #1 (08/20/07) — PAGE 31...

  • Page 32: Fueling The Saw

    For shorter or intermediate periods of time the tank should be filled to avoid condensation that could cause contamination of the fuel. Figure 24. Fuel Gauge PAGE 32 — CS7060 STOW SAW • OPERATION MANUAL — REV. #1 (08/20/07)

  • Page 33: Pointer Adjustment

    If the water system is not drained when the saw is not in use and temperatures fall below 32 F, (0 C), damage may occur to optional water pumps. Figure 27. Pointer Assembly CS7060 STOW SAW • OPERATION MANUAL — REV. #1 (08/20/07) — PAGE 33...

  • Page 34: Raise/Lower Controls

    Set the Depth Indicator dial to zero. (The Depth Indicator now accurately indicates how deep the blade is cutting.) (Figure 30) Top View Figure 28. Adjusting the Pointer Assembly Figure 30. Depth Indicator PAGE 34 — CS7060 STOW SAW • OPERATION MANUAL — REV. #1 (08/20/07)

  • Page 35: Blade Shaft Engage/Dis-Engage

    The saw will repeat to the same depth until readjusted. Figure 32. Bladeshaft Engage/Dis-engage Turn the depth control knob counterclockwise until the saw cannot be lowered by pushing the raise/lower switch forward. CS7060 STOW SAW • OPERATION MANUAL — REV. #1 (08/20/07) — PAGE 35...

  • Page 36: Operation

    REVERSE. Turn Ignition Switch to the START position; RELEASE Reverse speed is also controlled by the position of the switch after engine starts. control handle. PAGE 36 — CS7060 STOW SAW • OPERATION MANUAL — REV. #1 (08/20/07)
  • Page 37 (located inside the console, directly under the fuel tank), until the fuel primer bulb will becomes firm. Crank the engine normally until it starts. CS7060 STOW SAW • OPERATION MANUAL — REV. #1 (08/20/07) — PAGE 37...

  • Page 38: Loading/Transporting

    To turn Lights ON, push the rocker-style switch located on the instrument panel forward. To turn Lights OFF, push rocker switch backward. Figure 36. Tie-Down Points Figure 38. Night Light PAGE 38 — CS7060 STOW SAW • OPERATION MANUAL — REV. #1 (08/20/07)

  • Page 39: Maintenance

    "over-service" the air filters. That is, they require no cleaning and do not require the use of oil. If the primary filter becomes clogged, simply replace it. CS7060 STOW SAW • OPERATION MANUAL — REV. #1 (08/20/07) — PAGE 39...
  • Page 40 CAUTION CAUTION CAUTION CAUTION CAUTION Operating the engine with loose or damaged air cleaner components could allow unfiltered air into the engine causing premature wear and failure. PAGE 40 — CS7060 STOW SAW • OPERATION MANUAL — REV. #1 (08/20/07)
  • Page 41 Spin on new filter until seal make contact with surface, then 1. Change the engine oil after the first 5 hours of use, then tighten additional 2/3 to 3/4 turn. change every 6 months or 125 hours. CS7060 STOW SAW • OPERATION MANUAL — REV. #1 (08/20/07) — PAGE 41...
  • Page 42 Disconnect negative (ground) battery cable and secure away before attempting any service or maintenance on the saw. Front Axle Pivot Bearing Hydraulic Lift Cylinder End Figure 44. Grease Fittings PAGE 42 — CS7060 STOW SAW • OPERATION MANUAL — REV. #1 (08/20/07)
  • Page 43 Oil Cooler and Air Box out. Re-install Air Box Cover, Air Filter Assembly and mount, and tighten Air Intake Hose connector. Refer to your engine manual for additional information. CS7060 STOW SAW • OPERATION MANUAL — REV. #1 (08/20/07) — PAGE 43...
  • Page 44 Figure 48. Guards & Panels WARNING WARNING WARNING WARNING WARNING Replace guards and panels prior to starting the engine. Figure 47. Battery Tray and Retainer Clips PAGE 44 — CS7060 STOW SAW • OPERATION MANUAL — REV. #1 (08/20/07)
  • Page 45 Blade Shaft Engage/ Disengage System. Hydraulic pressure exerted on the engine tilt cylinder applies force on the Belt Drive System to engage Bladeshaft rotation. CS7060 STOW SAW • OPERATION MANUAL — REV. #1 (08/20/07) — PAGE 45...
  • Page 46 Tensioner Nut Adjustment Notches Figure 51. Tension Adjustment Notches Bolt, 5/8 GR8 Bushing Outer Flange Inner Flange Drive Key Bladeshaft Bladeshaft Housing Figure 53. Blade Shaft External Components PAGE 46 — CS7060 STOW SAW • OPERATION MANUAL — REV. #1 (08/20/07)
  • Page 47 2. Loosen and tighten the Alignment Jackscrew nuts to move Figure 54. Blade Alignment Requirements the Transaxle, and thus the wheels, in the appropriate direc- tion to achieve the desired alignment distance. (See Fig. 55) CS7060 STOW SAW • OPERATION MANUAL — REV. #1 (08/20/07) — PAGE 47...
  • Page 48 Blade Shaft. Both parts and tools can become dangerous Tighten the center puller bolt to remove the Inner Flange projectiles if instructions are not followed properly. from the Blade Shaft. PAGE 48 — CS7060 STOW SAW • OPERATION MANUAL — REV. #1 (08/20/07)
  • Page 49 Use a dial indicator on the face of the Flange. (Item 4 Figure 59.) Maximum tolerance is .002" runout on the face of the Flange when rotated. CS7060 STOW SAW • OPERATION MANUAL — REV. #1 (08/20/07) — PAGE 49...
  • Page 50 Depth Limiting Stop Bolt and screw bolt in several turns of Depth Limiting Stop Bolts. until it no longer makes contact with the axle. PAGE 50 — CS7060 STOW SAW • OPERATION MANUAL — REV. #1 (08/20/07)
  • Page 51 Use 15W-40 premium grade engine oil. Drivebelt Pulley Drivebelts Bladeshaft Pulley Idler Arm Tensioner Idler Pulley Idler Arm Belt Pump Drive Pulley Figure 62. PTO Drive Assembly CS7060 STOW SAW • OPERATION MANUAL — REV. #1 (08/20/07) — PAGE 51...
  • Page 52 PAGE 52 — CS7060 STOW SAW • OPERATION MANUAL — REV. #1 (08/20/07)
  • Page 53 Change oil and filter annually. of the Rod End adjustment nuts. Figure 66. Oil Reserve Fill Line CS7060 STOW SAW • OPERATION MANUAL — REV. #1 (08/20/07) — PAGE 53...
  • Page 54 Run the engine for 5-10 minutes to cycle the oil throughout the system. 10. Add oil as required. 11. Repeat process until oil level is stable after running engine. Figure 68. Hydraulic System Drains PAGE 54 — CS7060 STOW SAW • OPERATION MANUAL — REV. #1 (08/20/07)

  • Page 55: Maintenance

    3. The remainder can be brought to a salvage yard or metal using excessive force on the handlebars. reclamation facility for further dismantling. Figure 69. Stay Level Handlebar System CS7060 STOW SAW • OPERATION MANUAL — REV. #1 (08/20/07) — PAGE 55...
  • Page 56 For further engine troubleshooting, see your valves or replacing piston rings may require engine owner's manual special tools and must be performed by trained and competent personnel. PAGE 56 — CS7060 STOW SAW • OPERATION MANUAL — REV. #1 (08/20/07)

  • Page 57: Troubleshooting

    . y r r a t r e t r e t y l l e t r t r a . r e CS7060 STOW SAW • OPERATION MANUAL — REV. #1 (08/20/07) — PAGE 57...
  • Page 58 . l a r o f i l a n i t PAGE 58 — CS7060 STOW SAW • OPERATION MANUAL — REV. #1 (08/20/07)
  • Page 59 NOTES CS7060 STOW SAW • OPERATION MANUAL — REV. #1 (08/20/07) — PAGE 59...

  • Page 60: Electrical Diagram To Sn Af3700155

    CS7060 STOW SAW — ELECTRICAL DIAGRAM TO SN AF3700155 ELECTRICAL DIAGRAM UP TO S/N AF3700155 I II 12 AWG Red 12 AWG Red 12 AWG Red 12 AWG Red 16 AWG Red/Black 16 AWG Red/Black PAGE 60 — CS7060 STOW SAW • OPERATION MANUAL — REV. #1 (08/20/07)

  • Page 61: Electrical Diagram Sn Af3700156 & Up

    CS7060 STOW SAW — ELECTRICAL DIAGRAM SN AF3700156 & UP ELECTRICAL DIAGRAM S/N AF3700156 AND UP CS7060 STOW SAW • OPERATION MANUAL — REV. #1 (08/20/07) — PAGE 61...

  • Page 62: Hydraulic Schematic To Sn Af3700155

    Blade Shaft Assembly 13. Valve 4W2P Brake Cylinder 14. Lift Cylinder Spin-On Filter 15. Pilot Piston Hydrostatic Pump 16. O-Ring Engine Pivot Cylinder 2.5" 17. Backup (2) Valve Assembly PAGE 62 — CS7060 STOW SAW • OPERATION MANUAL — REV. #1 (08/20/07)

  • Page 63: Hydraulic Schematic Sn Af3700156 & Up

    Blade Shaft Assembly 13. Valve 4W2P Brake Cylinder 14. Lift Cylinder Spin-On Filter 15. Pilot Piston Hydrostatic Pump 16. O-Ring Cylinder and Valve Assembly 17. Backup (2) Wheel Motor CS7060 STOW SAW • OPERATION MANUAL — REV. #1 (08/20/07) — PAGE 63...

  • Page 64: Terms And Condition Of Sale

    CARSON, CALIFORNIA 90749 310-661-4242 • 877-BUY-STOW FAX: 310-604-9237 E-MAIL: stow@stowmfg.com Atlanta • Boise • Newark • Quebec, Canada www.stowmfg.com Manchester, UK • Rio de Janeiro, BR • Puebla, MX PAGE 64 — CS7060 STOW SAW • OPERATION MANUAL — REV. #1 (08/20/07)
  • Page 65 NOTES CS7060 STOW SAW • OPERATION MANUAL — REV. #1 (08/20/07) — PAGE 65...
  • Page 66 © COPYRIGHT 2007, MULTIQUIP INC. Multiquip Inc and the STOW logo are registered trademarks of Multiquip Inc. and may not be used, reproduced, or altered without written permission. All other trademarks are the property of their respective owners and used with permission.

This manual is also suitable for:

Cs706020Cs706026Cs706030Cs706036

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