Contec PWI-60D6D2 User Manual

Dc/dc converter power supply

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IPC Series
DC/DC Converter Power Supply
PWI-60D6D2
User's Manual
CONTEC CO., LTD.

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Summary of Contents for Contec PWI-60D6D2

  • Page 1 IPC Series DC/DC Converter Power Supply PWI-60D6D2 User’s Manual CONTEC CO., LTD.
  • Page 2 Check Your Package Thank you for purchasing the CONTEC product. The product consists of the items listed below. Check, with the following list, that your package is complete. If you discover damaged or missing items, contact your retailer. Product Configuration List...
  • Page 3: Copyright

    No part of this document may be copied or reproduced in any form by any means without prior written consent of CONTEC CO., LTD. CONTEC CO., LTD. makes no commitment to update or keep current the information contained in this document.
  • Page 4: Table Of Contents

    Step5 How to operate the software ......................21 Uninstall software ............................. 22 When You Cannot Perform Setup Correctly ..................23 Hardware Setup ............................24 Attaching the Attachment Fittings....................24 Installation Requirements........................25 EACH COMPONENT FUNCTION Component Name ............................29 PWI-60D6D2 User’s manual...
  • Page 5 LED: LED 1, LED 2 .......................... 31 DC Power Input Connector: DC-IN ....................31 DC Power Input Connector: DC-OUT (PC), DC-OUT (OTHER) ..........32 Serial port interface: SERIAL ......................32 APPENDIX Operation Flow ............................33 Power sequence ............................36 PWI-60D6D2 User’s manual...
  • Page 6: Introduction

    If you install on your computer the utility software (which can be downloaded free of charge) for use in Windows, you can start and shut down the computer by linking to the ignition switch. This product can be used with the CONTEC models shown below. BOX-PC...
  • Page 7 Contributes to the miniaturization and weight reduction of equipment and supports front access This product has a case size of 86 (W) × 155 (D) × 44 (H) mm and a weight of 650g. It supports front access, which makes maintenance easy to perform. PWI-60D6D2 User’s manual...
  • Page 8: Customer Support

    You can download updated driver software and differential files as well as sample programs available in several languages. Note! For product information Contact your retailer if you have any technical question about a CONTEC product or need its price, delivery time, or estimate information. Limited One-Year Warranty CONTEC products are warranted by CONTEC CO., LTD.
  • Page 9: Safety Precautions

    When the cable or main body is damaged, stop using and repair it immediately. Using it as it is may cause fire, electrical shock or malfunction. Use the product with the specified models by the CONTEC. Not doing so may cause fire or malfunction.
  • Page 10 Avoid installation in a location where people may come into contact with that section. CONTEC reserves the right to refuse to service a product modified by the user. In the event of failure or abnormality (foul smells or excessive heat generation), unplug the power cord immediately and contact your retailer.
  • Page 11 1. Introduction PWI-60D6D2 User’s manual...
  • Page 12: System Reference

    *1: This is the voltage value of the power supply connector. *2: If a voltage that is less than the minimum rated input voltage is applied for a certain period of time, the output voltage will be forcibly shut down. PWI-60D6D2 User’s manual...
  • Page 13 Installation Requirements (1): Natural air cooling Installation Requirements (1): forced air cooling Installation Requirements (2): forced air cooling Temperature derating Load factor Installation Requirements (1): Natural air cooling, Installation Requirements (1): forced air cooling, Installation Requirements (2): forced air cooling PWI-60D6D2 User’s manual...
  • Page 14 2. System Reference OTHER DC-OUT DC-IN FUSE Installation Requirements (1) OTHER DC-OUT DC-IN FUSE Installation Requirements (2) PWI-60D6D2 User’s manual...
  • Page 15: Physical Dimensions

    2. System Reference Physical Dimensions PWI-60D6D2 27.5 12.5 (54) [mm] Figure 2.1. PWI-60D6D2 PWI-60D6D2 User’s manual...
  • Page 16: Hardware Setup

    You can prepare the software and the hardware by using the power supply monitoring utility software and performing the operations according to the steps explained in this chapter. You can download this software from the CONTEC website. Step 1 Hardware setting...
  • Page 17: Step1 Hardware Setting

    DC-IN Figure 3.1. Component Name (Body surface) Use the USB cable included with the target CONTEC product or a straight-through RS-232C cable (not included) to connect this product to a PC. For details on the component names, see "Chapter 4, Each Component Function."...
  • Page 18: Stetp2 Installation Of The Software

    Stetp2 Installation of the software Install the software. Download the power supply monitoring utility from the CONTEC website, and then run "install.bat." (1) The Visual C++ library installer starts. If you accept the terms of the license agreement, select the "I agree to the license terms and conditions"...
  • Page 19 3. Hardware Setup (3) The power supply monitoring utility installer starts. Click "Next." (4) Select "Everyone" or "Just me," and then click "Next." * Do not change the folder. Doing so will prevent the software from operating correctly. PWI-60D6D2 User’s manual...
  • Page 20 3. Hardware Setup (5) Click "Next." (6) This completes the installation of the power supply monitoring utility. Click "Close." PWI-60D6D2 User’s manual...
  • Page 21 (8) When the installation is completed normally, "Connection status" is set to "OPEN," and the product's information is displayed. (9) This completes the installation. If the software does not operate normally, check the port number, and then restart the software. PWI-60D6D2 User’s manual...
  • Page 22: Step3 Installation Of The Hardware

    Doing so may damage the USB cable attachment or lead to injury. Install the driver software. Download the PWI-60D6D2 driver from the CONTEC website, and then run "CDM v2.12.00 WHQL Certified.exe." (1) When you start the program, the following screen is displayed. To continue, click [Extract].
  • Page 23 3. Hardware Setup (2) Click "Next." (3) If you agree to the terms of the license agreement, select [I accept this agreement], and then click [Next]. PWI-60D6D2 User’s manual...
  • Page 24 3. Hardware Setup (4) The installation begins. When the installation completes, click [Finish]. This completes the installation of the hardware. PWI-60D6D2 User’s manual...
  • Page 25: Step4 Initial Settings Of The Software

    (1) If you want to change the port number, display the properties of the port that you want to change, and then click [Advanced] on the [Port Settings] tab. (2) You can change the COM port number from the [Com Port Number] combo box. This completes the initial settings of the software. PWI-60D6D2 User’s manual...
  • Page 26: Step5 How To Operate The Software

    You cannot set this to a value that is shorter than the "Time until the OS shuts down" setting. (15) Return the settings to their initial values. (16) Return the setting to its previously set value. (17) Save the settings. (18) Close the power supply monitoring utility screen. PWI-60D6D2 User’s manual...
  • Page 27: Uninstall Software

    To uninstall the power supply monitoring utility that you have set up, follow the procedure shown below. (1) From the list of programs on the Start menu, click "Uninstaller" under "Battery Monitor Utility." (2) Select "Remove," and then click "Finish." PWI-60D6D2 User’s manual...
  • Page 28: When You Cannot Perform Setup Correctly

    3. Hardware Setup (3) Click "Close." When You Cannot Perform Setup Correctly Contact us from http://www.contec.com/contact/ on the CONTEC website. PWI-60D6D2 User’s manual...
  • Page 29: Hardware Setup

    Do not tighten screws with excess force. Figure 3.2. Attaching the Attachment Fittings CAUTION Screw holes may be damaged if screws are tightened with a torque greater than the specified torque. The specified tightening torque is 5 - 6kgf ⋅ cm. PWI-60D6D2 User’s manual...
  • Page 30: Installation Requirements

    Figure 3.3 Installation Orientation CAUTION Note that even though the ambient temperature is within the specified range, an operational malfunction may occur if there is other device generating high heat; the radiation will influence the product to increase its temperature. PWI-60D6D2 User’s manual...
  • Page 31 Adjust the air flow to ensure that heat radiated from the product does not stay in the vicinity of the product. Note that even though the ambient temperature is within the specified range, an operational malfunction may occur if there is other device generating high heat; the radiation will influence the product to increase its temperature. PWI-60D6D2 User’s manual...
  • Page 32 When making use of the product, the air current should be adjusted to prevent that all the temperatures measured at the measurement points exceed the specified temperature. - Vertical installation - Horizontal installation OTHER DC-OU T DC-IN FUSE Figure 3.5. Operating temperature PWI-60D6D2 User’s manual...
  • Page 33 3. Hardware Setup PWI-60D6D2 User’s manual...
  • Page 34: Each Component Function

    DC power output connector (OTHER side) miniUSB TYPE-B miniUSB port TYPE-AB connector x 1 SERIAL Serial port A connector (9pin D-SUB, male) FUSE Fuse socket (10A With a mini blade fuse) * Setting of DIPSW Please do not change. PWI-60D6D2 User’s manual...
  • Page 35: System Configuration

    4. Each Component Function System Configuration PWI-60D6D2 [OTHER] Flat panel display [PC] Car Battery Serial Cable BOX-PC USB Cable Figure 4.2. System Configuration PWI-60D6D2 User’s manual...
  • Page 36: Component Function

    Indicates that the product's output voltage is abnormal. 0.25sec interval If this state continues, the product may be malfunctioning, so contact the general CONTEC information desk. DC Power Input Connector: DC-IN To supply the power, always use the power supply listed below.
  • Page 37: Dc Power Input Connector: Dc-Out (Pc), Dc-Out (Other)

    9-pin D-SUB (MALE) Connector type No.4-40UNC Inch screw threads Pin No. Signal Meaning Direction name Low battery notification Output Received data Input Transmitted data Output Reserved ----- Signal ground ----- Reserved ----- Reserved ----- Shutdown notification Output Reserved ----- PWI-60D6D2 User’s manual...
  • Page 38: Appendix

    Power supply output enabling Power supply output enabling Power supply output Power supply output (PC side) Enable (PC side) Enable Power supply output Power supply output (OTHER side) Enable (OTHER side) Enable Seq 1 Seq 1 Figure 5.1. Starting flow PWI-60D6D2 User’s manual...
  • Page 39 Seq 3 Seq 3 Has the PC shut down? Has the PC shut down? Time up check Time up check Seq 3 Seq 3 Shut down timer Shut down timer Seq 2 Seq 2 Figure 5.3. Completion flow PWI-60D6D2 User’s manual...
  • Page 40 Power supply output (PC side) Disable Power supply output (OTHER side) Disable ACC + IGNI check Are ACC and IGNI ON and is Seq 0 PWRSW shorted? Transition to power-saving mode Transition Seq 0 Figure 5.4. Power-saving mode flow PWI-60D6D2 User’s manual...
  • Page 41: Power Sequence

    Power supply output (OTHER) ON:0.25sec ON:1sec LED (Green) OFF:0.25sec OFF:3sec ON:0.5sec LED (Orange) OFF:0.5sec The shutdown timer has elapsed 30sec or the PC has shut down. 5sec Notification of low battery Output interrupted Sequence initialized Battery voltage restored PWI-60D6D2 User’s manual...
  • Page 42 5sec output (PC) 100ms Power supply output (OTHER) ON:0.25s LED (Green) OFF:0.25s ON:0.25s LED (Orange) OFF:0.25s retry retry Output normal return Output abnormal occurrence *As long as the output does not become normal, it continues to retry. PWI-60D6D2 User’s manual...
  • Page 43 //www.contec.co.jp/ English http: //www.contec.com/ Chinese http: //www.contec.com.cn/ No part of this document may be copied or reproduced in any form by any means without prior written consent of CONTEC CO., LTD. [06272016] [02152017] Management No. NA04435 Parts No. LYTD561...

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