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Service Manual
2005 800 Series (839) Self Propelled Walk Behind Mower
NOTE: These materials are for use by trained technicians who are experienced in the service and repair of outdoor power
equipment of the kind described in this publication, and are not intended for use by untrained or inexperienced individuals.
These materials are intended to provide supplemental information to assist the trained technician. Untrained or inexperi-
enced individuals should seek the assistance of an experienced and trained professional. Read, understand, and follow all
instructions and use common sense when working on power equipment. This includes the contents of the product's Oper-
ators Manual, supplied with the equipment. No liability can be accepted for any inaccuracies or omission in this publication,
although care has been taken to make it as complete and accurate as possible at the time of publication. However, due to
the variety of outdoor power equipment and continuing product changes that occur over time, updates will be made to these
instructions from time to time. Therefore, it may be necessary to obtain the latest materials before servicing or repairing a
product. The company reserves the right to make changes at any time to this publication without prior notice and without
incurring an obligation to make such changes to previously published versions. Instructions, photographs and illustrations
used in this publication are for reference use only and may not depict actual model and component parts.
© Copyright 2005 MTD Products Inc. All Rights Reserved
MTD Products Inc - Product Training and Education Department
FORM NUMBER - 769-02089
10/2005
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Summary of Contents for MTD 2005 800 Series
- Page 1 Service Manual 2005 800 Series (839) Self Propelled Walk Behind Mower NOTE: These materials are for use by trained technicians who are experienced in the service and repair of outdoor power equipment of the kind described in this publication, and are not intended for use by untrained or inexperienced individuals.
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Page 3: Table Of Contents
TABLE OF CONTENTS Belt Removal ........................1 Blade Removal ........................2 Transmission/Control Cable Removal .................. 3 Front Axle ..........................6 Rear Door ..........................8 Trail Shield ........................... 9... -
Page 5: Belt Removal
SERIES 830 SELF PROPELLED SERIES 830 SELF PROPELLED This is a new series rear wheel drive self-propelled BELT REMOVAL mowers for 2005-2006 season. These models will be 1.1. Disconnect and ground the spark plug wire. offered with a Briggs & Stratton engine. The 839E series comes with the electric start. -
Page 6: Blade Removal
SERIES 830 SELF PROPELLED 1.5. Remove belt from engine pulley. See Figure 1.5. 1.11. Slip the belt over engine pulley. See Figure 1.11. Belt Belt Transmission Figure 1.5 Figure 1.11 1.6. Pushing belt toward the transmission, remove CAUTION: Check to make certain that the belt is belt from transmission pulley. -
Page 7: Transmission/Control Cable Removal
SERIES 830 SELF PROPELLED 3.7. Using some recoil rope or a spring puller CARE- Blade bolt Blade bell support FULLY disconnect the spring. See Figure 3.7. Height adjuster spring Blade Flat washer Blade adapter Spring washer Spacer Recoil rope Lower engine pulley Upper engine pulley Blade stack up NOTE: Torque is 450-600 inch pounds... - Page 8 SERIES 830 SELF PROPELLED 3.10. Remove the screw and spacer securing cross of the washer, drive gear, dowel pin, and flat bracket to the front and rear height adjusters. washer. See Figure 3.12. See Figure 3.10. Drive gear Metric Screw Flat washer Washer Dowel...
- Page 9 SERIES 830 SELF PROPELLED 3.15. Pull off both transmission bearing supports. See 3.20. Remove the baffle, transmission and rear deck Figure 3.15. assembly all as one piece by tipping out the right side first then lift left side over the bolt. NOTE: Watch for the black spacer located See Figure 3.20.
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Page 10: Front Axle
SERIES 830 SELF PROPELLED 3.24. Push out the transmission cable bracket. 3.29. Assemble mower by reversing the removal pro- See Figure 3.24. cedures. NOTE: This is a non-serviceable transmission the following is done as a professional courtesy so you may see inside of the transmission. Cable bracket Figure 3.24 3.25. - Page 11 SERIES 830 SELF PROPELLED 4.3. Remove the screw and spacer connecting the 4.6. Push both split hex flange bearing out of the cross bracket to front bracket assembly. deck. Be certain to note orientation. See Figure 4.3. See Figure 4.6. Split hex flange Screw and spacer Figure 4.3...
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Page 12: Rear Door
SERIES 830 SELF PROPELLED REAR DOOR 5.4. When reinstalling spring in to rear door be sure end is located properly. See Figure 5.4. 5.1. The lower end of the handle needs to be discon- nected and moved out of the way to access the screw with a 3/8 socket. -
Page 13: Trail Shield
SERIES 830 SELF PROPELLED TRAIL SHIELD 6.1. Remove both special screws from the handle bracket assembly using a 3/8 wrench. See Fig- ure 6.1. Trail shield screws Figure 6.1 6.2. Inspect the screws and trail shield for being damage or worn. Replace as need. See Figure 6.2. - Page 14 SERIES 830 SELF PROPELLED...
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