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You can reach us at: Berghof Automation GmbH Harretstr. 1 72800 Eningen Germany T +49 7121 894 0 F +49 7121 894 100 E-mail: controls@berghof.com www.berghof.com Berghof Automation GmbH is certified to DIN EN ISO 9001:2000.
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All item numbers corrected in technical data. Block circuit diagrams corrected (graphics). Slim Box Controller ECC2110 added to user handbook and updated its details. New declaration of conformity; update to directives and standards. Berghof Automation GmbH | Harretstrasse 1 | 72800 Eningen | www.berghof.com Dialog-Controller-DC20XX_EN.docx...
Individual instruction or list of instructions which can be carried out in any order. … List of instructions which must be carried out in the order given. … Additional product information Berghof Automation GmbH | Harretstrasse 1 | 72800 Eningen | www.berghof.com Dialog-Controller-DC20XX_EN.docx...
Observe the rules of the employer‟s liability insurance association, the technical inspectorate, and the VDE (Association of German Electrical Engineers) or corresponding country regulations. Berghof Automation GmbH | Harretstrasse 1 | 72800 Eningen | www.berghof.com Dialog-Controller-DC20XX_EN.docx...
The delivery documentation contains important information about the device and is part of the product. If you discover damage in transport or the contents do not match the order: Inform the supplier immediately. Berghof Automation GmbH | Harretstrasse 1 | 72800 Eningen | www.berghof.com Dialog-Controller-DC20XX_EN.docx...
Disconnect the device from the system. The casing of the device must not be opened. If work on the internal parts of the device is necessary, contact the manufacturer (see “Addresses”). Berghof Automation GmbH | Harretstrasse 1 | 72800 Eningen | www.berghof.com Dialog-Controller-DC20XX_EN.docx...
The Ethernet terminals are specially configured for CODESYS visualisation and operation in machines and systems. The terminals show the CODESYS Web visualisation or the CODESYS Target visualisation, irrespective of whether the visualisation originates from a Berghof PLC control unit or some other compatible CODESYS control unit.
In its basic configuration the device is equipped with an 800 MHz ARM ® CPU with a Cortex™-A9 core. Customer-specific variants are available, which instead of a single core processor are equipped with a dual core or quad core processor. Berghof Automation GmbH | Harretstrasse 1 | 72800 Eningen | www.berghof.com Dialog-Controller-DC20XX_EN.docx...
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A software interface permits the current time and date to be set and read on a real-time clock with battery back-up. microSD card The standard commercial microSD card interface allows data to be written to memory cards or read from memory cards. Berghof Automation GmbH | Harretstrasse 1 | 72800 Eningen | www.berghof.com Dialog-Controller-DC20XX_EN.docx...
The max. surrounding air temperature in the control cabinet must not exceed 55°C during operation. The support material for the installation cut-out must be flat, sufficiently stable, and be from 1 to 3 mm thick. Berghof Automation GmbH | Harretstrasse 1 | 72800 Eningen | www.berghof.com Dialog-Controller-DC20XX_EN.docx...
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Width: 123.8 mm Max. corner radius: 3.0 mm Thickness of the support material: Protection class IP65 with twist-lock catches: only at 1.5–3.0 mm Optimal: 1.5–2.0 mm Max.: 3.0 mm Berghof Automation GmbH | Harretstrasse 1 | 72800 Eningen | www.berghof.com Dialog-Controller-DC20XX_EN.docx...
Make sure that the mounting points of the device are all in a common plane, with no more than maximum ±0.5 mm variation. Berghof Automation GmbH | Harretstrasse 1 | 72800 Eningen | www.berghof.com Dialog-Controller-DC20XX_EN.docx...
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Width: 187.0 mm Max. corner radius: 3.0 mm Thickness of the support material: Protection class IP65 with twist-lock catches: only at 1.5–3.0 mm Optimal: 1.5–2.0 mm Max.: 3.0 mm Berghof Automation GmbH | Harretstrasse 1 | 72800 Eningen | www.berghof.com Dialog-Controller-DC20XX_EN.docx...
Fig. 12: Installation in an installation cut-out, example with 4 securing clips Making sure the alignment is correct, push the device evenly into the installation cut-out until the 2 or 3 securing clips snap the device tight. Berghof Automation GmbH | Harretstrasse 1 | 72800 Eningen | www.berghof.com Dialog-Controller-DC20XX_EN.docx...
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Device with twist-lock catches: Secure the twist-lock catches by turning them with a T9x50 screwdriver. Apply maximum 0.4 Nm torque. The protection rating IP65 at the front face is achieved only when the twist-lock catches are used correctly. Berghof Automation GmbH | Harretstrasse 1 | 72800 Eningen | www.berghof.com Dialog-Controller-DC20XX_EN.docx...
Insert the device into the mounting rail from above so that the clip is resting on the rail. Push the device down against the mounting surface so that the retaining spring engages. The device is now engaged on the mounting rail. Berghof Automation GmbH | Harretstrasse 1 | 72800 Eningen | www.berghof.com Dialog-Controller-DC20XX_EN.docx...
All connections and cables must be laid out so as to prevent inductive and capacitive interference causing any damage to the device. Ensure that the infeed lines provide adequate current and voltage carrying capacity. Berghof Automation GmbH | Harretstrasse 1 | 72800 Eningen | www.berghof.com Dialog-Controller-DC20XX_EN.docx...
Power supply 24 V DC (–15 %/+20 %) (PLC internal processing) max. 1.2 A – The following counterparts have been tested for the SC-SMT 3.5 (Weidmüller) plug-in connector and are approved for use with the device: BLZF 3.50/12/180 Berghof Automation GmbH | Harretstrasse 1 | 72800 Eningen | www.berghof.com Dialog-Controller-DC20XX_EN.docx...
The following counterparts have been tested for the SC-SMT 3.5 (Weidmüller) plug-in connector and are approved for use with the device: BLZF 3.5/02/180 (F, LR, LH) SN BK Berghof Automation GmbH | Harretstrasse 1 | 72800 Eningen | www.berghof.com Dialog-Controller-DC20XX_EN.docx...
DI 4 digital input DO 1 digital output DO 2 digital output DO 3 digital output DO 4 digital output 9…12 – Power supply (see “Power supply”) Berghof Automation GmbH | Harretstrasse 1 | 72800 Eningen | www.berghof.com Dialog-Controller-DC20XX_EN.docx...
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– Total current of all max. 2 A outputs Parallel circuit in two max. 1 A Maximum permissible value with a logical outputs connection to increase power Berghof Automation GmbH | Harretstrasse 1 | 72800 Eningen | www.berghof.com Dialog-Controller-DC20XX_EN.docx...
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Dependent on the cycle time set in the programming system – Protection against reverse polarity – Potential isolation Status display One orange LED per input Lights at logical 1 Berghof Automation GmbH | Harretstrasse 1 | 72800 Eningen | www.berghof.com Dialog-Controller-DC20XX_EN.docx...
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Fig. 22: Circuit diagram of the principles of positive switching input Fig. 23: Operating ranges of the digital inputs (type 1/3) Item Designation Item Designation “ON” range Transition range “OFF” range Signal-noise ratio < 1 V Berghof Automation GmbH | Harretstrasse 1 | 72800 Eningen | www.berghof.com Dialog-Controller-DC20XX_EN.docx...
Meaning to IEEE 802.3 clause 25 LNK/RCV yellow Link, Data Receive Flashing: connection active; data transfer in progress Off: no connection established SPEED green On = 100 Mbit/s Off = 10 Mbit/s Berghof Automation GmbH | Harretstrasse 1 | 72800 Eningen | www.berghof.com Dialog-Controller-DC20XX_EN.docx...
Meaning to IEEE 802.3 clause 25 LNK/RCV yellow Link, Data Receive Flashing: connection active; data transfer in progress Off: no connection established SPEED green On = 100 Mbit/s Off = 10 Mbit/s Berghof Automation GmbH | Harretstrasse 1 | 72800 Eningen | www.berghof.com Dialog-Controller-DC20XX_EN.docx...
USB sticks can be inserted and removed whilst the system is in operation. The USB stick is detected automatically and incorporated into Linux as the directory /media/usbX. When the USB stick is removed the directory /media/usbX will be deleted from the directory structure. Berghof Automation GmbH | Harretstrasse 1 | 72800 Eningen | www.berghof.com Dialog-Controller-DC20XX_EN.docx...
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The X represents a number from 1 (first USB device) to 8 (last/max. USB device). The USB interface plug is designed to withstand 1,000 plugging and unplugging cycles. Berghof Automation GmbH | Harretstrasse 1 | 72800 Eningen | www.berghof.com Dialog-Controller-DC20XX_EN.docx...
If the interface is located at the start or end of the bus topology: Set switch S3 to ON in order to switch on the 120 Ω terminating resistor. Fig. 28: RS-485 switchable terminating resistor Berghof Automation GmbH | Harretstrasse 1 | 72800 Eningen | www.berghof.com Dialog-Controller-DC20XX_EN.docx...
For electrically isolated interfaces with connections to the reference ground at one point: link to GND. Where necessary, provide an attenuated link to GND (e.g. via 200 Ω) at multiple points. Berghof Automation GmbH | Harretstrasse 1 | 72800 Eningen | www.berghof.com Dialog-Controller-DC20XX_EN.docx...
If the CAN interface is located at the start or end of the CAN bus topology: Set switch S2 to ON in order to switch on the 120 Ω terminal resistance between CAN_L and CAN_H. Berghof Automation GmbH | Harretstrasse 1 | 72800 Eningen | www.berghof.com Dialog-Controller-DC20XX_EN.docx...
The filtering can be activated and configured using CODESYS V3. The sampling rate is constant. It can only be filtered with a whole multiple of the sampling rate. Berghof Automation GmbH | Harretstrasse 1 | 72800 Eningen | www.berghof.com Dialog-Controller-DC20XX_EN.docx...
Do not connect to the common GND. The required connections can already be found on the circuit board. Cables to the analogue sensors/encoders should be connected as directly as possible (avoid the use of terminals and terminal blocks). Berghof Automation GmbH | Harretstrasse 1 | 72800 Eningen | www.berghof.com Dialog-Controller-DC20XX_EN.docx...
Cables to the PT100(0) sensors should be connected as directly as possible (avoid the use of terminals and terminal blocks). Only connect PT100(0) sensors to AI (U/T) channels. Berghof Automation GmbH | Harretstrasse 1 | 72800 Eningen | www.berghof.com Dialog-Controller-DC20XX_EN.docx...
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The nearest AI (U) connection is used to compensate the resistance in the cable. It can only be used directly in conjunction with the following AI (U/T) channel. Channels 1 and 2, and also channels 3 and 4 each form a pair for 3-wire measurement. Berghof Automation GmbH | Harretstrasse 1 | 72800 Eningen | www.berghof.com Dialog-Controller-DC20XX_EN.docx...
The device does not have an on/off switch. The device starts automatically when the system is switched on or the power is connected. Switching off The device is switched off when the system is switched off or the power supply is disconnected. Berghof Automation GmbH | Harretstrasse 1 | 72800 Eningen | www.berghof.com Dialog-Controller-DC20XX_EN.docx...
Enter the IP address of the device into the web browser. The login screen will appear. Fig. 33: login window Use the following user name and password to log into the device: Name: admin Password: admin Berghof Automation GmbH | Harretstrasse 1 | 72800 Eningen | www.berghof.com Dialog-Controller-DC20XX_EN.docx...
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DC20XX configuration: ETH0 = X4, ETH1 = X5 Save the settings by clicking on “Save”. Additional settings can also be viewed and/or modified on the web configuration page (e.g. system time, display resolution, TargetVisu). Berghof Automation GmbH | Harretstrasse 1 | 72800 Eningen | www.berghof.com Dialog-Controller-DC20XX_EN.docx...
Supply the device with power (24 V). After startup the current network settings are displayed (server IP, IP-address and netmask). Fig. 36: Startup page with network settings Press the button ”Configuration”. Berghof Automation GmbH | Harretstrasse 1 | 72800 Eningen | www.berghof.com Dialog-Controller-DC20XX_EN.docx...
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Press the button ”Next”. The page with the settings of server IP and lifeguard appears. Fig. 39: Netzwerkeinstellungen des Geräts If necessary, press the button ”Edit” to change the server IP. Berghof Automation GmbH | Harretstrasse 1 | 72800 Eningen | www.berghof.com Dialog-Controller-DC20XX_EN.docx...
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The settings are saved and the device reboots automatically. 11th Connect the device to the controller using a network cable. The device is now configured and ready for use. Berghof Automation GmbH | Harretstrasse 1 | 72800 Eningen | www.berghof.com Dialog-Controller-DC20XX_EN.docx...
Enter the IP address of the device into the web browser. The login screen will appear. Fig. 43: login window Use the following user name and password to log into the device: Name: admin Password: admin Berghof Automation GmbH | Harretstrasse 1 | 72800 Eningen | www.berghof.com Dialog-Controller-DC20XX_EN.docx...
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ECC21XX Slim configuration: ETH0 = X4, ETH1 = X5 Save the settings by clicking on “Save”. 10th Additional settings can also be viewed and/or modified on the web configuration page (e.g. system time, display resolution, TargetVisu). Berghof Automation GmbH | Harretstrasse 1 | 72800 Eningen | www.berghof.com Dialog-Controller-DC20XX_EN.docx...
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Click on “Reboot” in the web interface and then confirm on the next screen by clicking on “Reboot Module”. The device is now configured and ready for use. Berghof Automation GmbH | Harretstrasse 1 | 72800 Eningen | www.berghof.com Dialog-Controller-DC20XX_EN.docx...
Run/Stop shows the system statuses and CODESYS operating statuses. (yellow/green/red) Error (red) shows the device has been stopped due to an error. Berghof Automation GmbH | Harretstrasse 1 | 72800 Eningen | www.berghof.com Dialog-Controller-DC20XX_EN.docx...
The life cycle of the gold-plated contacts is up to 10,000 plugging and unplugging cycles. The microSD card drive has a push-in/push-out insertion and ejection mechanism. To avoid malfunction, the microSD card may not be removed by pulling. Berghof Automation GmbH | Harretstrasse 1 | 72800 Eningen | www.berghof.com Dialog-Controller-DC20XX_EN.docx...
Correct the network settings and make a note of them. Restart the device. Maintenance mode is turned off automatically. The device is now configured and ready for use. Berghof Automation GmbH | Harretstrasse 1 | 72800 Eningen | www.berghof.com Dialog-Controller-DC20XX_EN.docx...
Make sure all the ventilation holes are kept free of obstructions. Do not open the device. If work is required on the device necessary contact customer service. Berghof Automation GmbH | Harretstrasse 1 | 72800 Eningen | www.berghof.com Dialog-Controller-DC20XX_EN.docx...
Fig. 48: Undo the securing clips Using a slotted screwdriver (blade 3–3.5 mm) undo the securing clips. DC2004 and ET2004: 4 securing clips (2 at the bottom, 2 at the top) DC2007 and ET2007: 6 securing clips (3 at the bottom, 3 at the top) Push the device sufficiently far out of the installation cut-out that the securing clips are no longer engaged.
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USER HANDBOOK 2.0 | DC20XX, ET20XX, ECC21XX SLIM Fig. 49: Pushing the device out of the installation cut-out Push the device evenly forwards out of the installation cut-out. Berghof Automation GmbH | Harretstrasse 1 | 72800 Eningen | www.berghof.com Dialog-Controller-DC20XX_EN.docx...
Use the slotted screwdriver to pull the retaining spring down fully and free the device below the mounting rail. Pull the lower device catch off the mounting rail. Push the device up and remove it from the mounting rail. Berghof Automation GmbH | Harretstrasse 1 | 72800 Eningen | www.berghof.com Dialog-Controller-DC20XX_EN.docx...
Dispose of the electronic scrap in accordance with the national laws and regulations. Check that the battery is fully discharged. Dispose of the battery in accordance with the national laws and regulations, via an authorised collection point. Berghof Automation GmbH | Harretstrasse 1 | 72800 Eningen | www.berghof.com Dialog-Controller-DC20XX_EN.docx...
EN 61010-2-201, EN 61131-2 Development environment CODESYS V3 (IEC 61131-3) Touch operation Touch resistive Shock resistance sinusodial (EN 60068-2-6), test: Fc 10…150 Hz, 10 m/s² Vibration Berghof Automation GmbH | Harretstrasse 1 | 72800 Eningen | www.berghof.com Dialog-Controller-DC20XX_EN.docx...
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Protocols CAN-Bus and/or CANopen master Serial interfaces No. / type of interface 1x RS-232; 1 x RS-485 Protocols Modbus RTU Additional functions Real-time clock yes, with battery back-up Berghof Automation GmbH | Harretstrasse 1 | 72800 Eningen | www.berghof.com Dialog-Controller-DC20XX_EN.docx...
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(without loss of functionality after 0.5 million activations at –40 °C) (rel. atmospheric humidity < 10 %) Use outdoors Like all polyester-based membranes, Autoflex is unsuitable for long- term exposure to direct sunlight. Berghof Automation GmbH | Harretstrasse 1 | 72800 Eningen | www.berghof.com Dialog-Controller-DC20XX_EN.docx...
Shock resistance sinusodial (EN 60068-2-6), test: Fc 10…150 Hz, 10 m/s² Vibration Shock 15 G (approx. 150 m/s²), 11 ms duration, half-sine (EN 60068-2-27), test: Ea EMC, protection rating Berghof Automation GmbH | Harretstrasse 1 | 72800 Eningen | www.berghof.com Dialog-Controller-DC20XX_EN.docx...
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(without loss of functionality after 0.5 million activations at –40 °C) (rel. atmospheric humidity < 10 %) Use outdoors Like all polyester-based membranes, Autoflex is unsuitable for long- term exposure to direct sunlight. Berghof Automation GmbH | Harretstrasse 1 | 72800 Eningen | www.berghof.com Dialog-Controller-DC20XX_EN.docx...
EN 61131-2; EN 61000-6-2, industrial areas Protection class Protection rating IP20 Power supply (24 V power) Supply voltage +24 V DC (–15 % / +20 %) SELV max. Alternating current proportion Berghof Automation GmbH | Harretstrasse 1 | 72800 Eningen | www.berghof.com Dialog-Controller-DC20XX_EN.docx...
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2x (–10…+10 V, PT100/PT1000 with 2-wire) Analogue IN 2x (–10…+10 V, or return lead for 3-wire) Battery Type Panasonic VL2020 or similar Lifespan 10 years (depends on operating temperature) Berghof Automation GmbH | Harretstrasse 1 | 72800 Eningen | www.berghof.com Dialog-Controller-DC20XX_EN.docx...
(article no. and serial no.) CE mark Device type description Date of manufacture (year/calendar week) The „Version‟ field (delivered version) specifies the ex works condition of the module. Berghof Automation GmbH | Harretstrasse 1 | 72800 Eningen | www.berghof.com Dialog-Controller-DC20XX_EN.docx...
USER HANDBOOK 2.0 | DC20XX, ET20XX, ECC21XX SLIM 10.5. Identification The characteristics of the device can be decoded from the identification key. Fig. 52: DC20XX identification key Berghof Automation GmbH | Harretstrasse 1 | 72800 Eningen | www.berghof.com Dialog-Controller-DC20XX_EN.docx...
USER HANDBOOK 2.0 | DC20XX, ET20XX, ECC21XX SLIM 11.2. UL certificate Fig. 55: UL certificate page 1 of 2 Berghof Automation GmbH | Harretstrasse 1 | 72800 Eningen | www.berghof.com Dialog-Controller-DC20XX_EN.docx...
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USER HANDBOOK 2.0 | DC20XX, ET20XX, ECC21XX SLIM Fig. 56: UL certificate page 2 of 2 Berghof Automation GmbH | Harretstrasse 1 | 72800 Eningen | www.berghof.com Dialog-Controller-DC20XX_EN.docx...
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The devices are authorised to use the following mark: Fig. 57: cULus authorisation The devices have been awarded cULus authorisation according to standard UL 61010-2-201 NRAQ/7. Link: http://database.ul.com/cgi-bin/XYV/cgifind.new/LISEXT/1FRAME/index.html UL File Number: E242595 Berghof Automation GmbH | Harretstrasse 1 | 72800 Eningen | www.berghof.com Dialog-Controller-DC20XX_EN.docx...
FreeType License (FTL) The source code of the free software can be requested at cost by contacting the customer service of Berghof within three years after delivery of the device. Berghof Automation GmbH | Harretstrasse 1 | 72800 Eningen | www.berghof.com...
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