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Rainbow Super Funhouse Assembly Instructions Manual

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Super Funhouse
Assembly Instructions
5-70-0406
(Rev 0 - 12/01/15)
Contains Assembly, Use, and Maintenance Instructions
WARNING: Not suitable for children under 36 months. Fall Hazard.
!
Only for domestic use.
To be used under the direct supervision of an adult. Intended for children ages 3-10.
This owner's manual contains important information about how to assemble, locate, use,
and maintain this playground equipment. Read this manual before you start assembly. Follow all
instructions. Be sure to educate all children who use this playground and all adult supervisors about
the rules for safe use that are contained in this manual.
Keep this Owner's Manual for future reference and to remind you of how to safely use and maintain this equipment.
RAINBOW RESERVES THE RIGHT TO MAKE CHANGES AND MODIFICATIONS TO THIS PRODUCT.
COPYRIGHT 2016 RAINBOW PLAY SYSTEMS, INC. ALL RIGHTS RESERVED

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Summary of Contents for Rainbow Super Funhouse

  • Page 1 Keep this Owner's Manual for future reference and to remind you of how to safely use and maintain this equipment. RAINBOW RESERVES THE RIGHT TO MAKE CHANGES AND MODIFICATIONS TO THIS PRODUCT. COPYRIGHT 2016 RAINBOW PLAY SYSTEMS, INC. ALL RIGHTS RESERVED...

  • Page 2: Table Of Contents

    OWNER'S MANUAL Rainbow Play Systems, Inc. Thank you for choosing Rainbow Play Systems, Inc. For your and your children's safety, please read the instruction manual thoroughly before you start building your Rainbow Play Systems, Inc. playground. Familiarize yourself with all hardware and parts to help with building your playground.

  • Page 3: Rules For Safe Play

    Rules for safe play on your play system. Do not allow children in the area while you are assembling your play system. Many of Rainbow's components are very heavy and could seriously injure a child. Observing these rules reduces the likelihood of serious or fatal injury.

  • Page 4: Choosing Location Of Play System

    Choosing a location for your play system When selecting your play site, always keep the child's safety in mind. Here are some recommendations that should help you achieve a safe play area. 1. The play system should be located on solid level ground free of objects that could cause injury such as, but not limited to, tree stumps, roots, and large rocks.

  • Page 5: Maintenance

    Maintenance of your play system To ensure safe enjoyment of your Rainbow Play System for years to come, follow these maintenance tips: 1. At the beginning of each usage season and twice each month, check and tighten as needed (but do not over tighten causing the wood to crack) all nuts and bolts.

  • Page 6: Helpful Tips

    3. DO NOT allow children to play on the play system until it is completely assembled in a proper location. 4. DO NOT allow children in the area while you are assembling your play system. Many of the Rainbow Play Systems, Inc.

  • Page 7: Commonly Asked Questions

    If play surfaces or play items become overly sticky with pitch use rubbing alcohol to safely remove. Question: What accessories may be added or what modifications can be made to my Rainbow boxed kit set? Answer: Rainbow boxed kit sets are complete kits and are not modular. Play sets with unauthorized accessories or modifications will not be covered under warranty.

  • Page 8: Hardware

    HARDWARE FOR ASSEMBLY *NOTE: Thread length may vary from what is pictured. H176 H192 H194 H170 H152 H203 H154 H100 H155 H166 H164 H116 H163 H157 H104 H108...
  • Page 9 HARDWARE FOR ASSEMBLY *NOTE: Thread length may vary from what is pictured. H146 H135 H129 H126...
  • Page 10 HARDWARE FOR ASSEMBLY *NOTE: Thread length may vary from what is pictured. H196 H139 H140...

  • Page 11: Tools Required For Assembly

    Super Funhouse Hardware List F/N# DESCRIPTION DIMENSION FOUND IN Flat Washer 1/4" 5-46-0781 Flat Washer 3/8" 5-46-0781 Flat Washer 1/2" 5-46-0781 SAE Washer 1/4" 5-46-0781 Lock Washer 1/4" 5-46-0781 Lock Washer 3/8" 5-46-0781 Standard Nut 3/8" 5-46-0781 Acorn Nut 3/8"...

  • Page 12: Parts Identification

    Super Funhouse Parts List 1169 1210 19 @ 1 x 4 x 27 1/2" RAIL UPRIGHT (3-01-0169) 8 @ 1 x 4 x 26" 2 HOLE ROCK WALL BOARD (3-01-0210) 1211 1212 7 @ 1 x 4 x 26" ROCK WALL BOARD (3-01-0211) 1 @ 1 x 4 x 26"...
  • Page 13 Super Funhouse Parts List 6094 6093 1 @ 4 x 4 x 38" TOP JOIST W/ SWING HOLES 1 @ 4 x 4 x 16" RISER BLOCK (3-06-0094) (3-06-0093) 4 @ 5/4 x 4 x 16" SUPPORT BLOCK (3-09-0129) 2 @ 5/4 x 4 x 8 1/2" SLIDE BLOCK (3-09-0130)
  • Page 14 Box Kit Swing Beam Parts List F/N# DESCRIPTION DIMENSION FOUND IN Carriage Bolt 3/8" x 8 1/2" 5-46-0770 Carriage Bolt 3/8" x 6 1/2" 5-46-0770 Carriage Bolt 3/8" x 3 1/2" 5-46-0770 H140 Hex Head Bolt 3/8" x 10" 5-46-0770 H135 Hex Head Bolt 3/8"...

  • Page 15: H194

    Box Kit Picnic Table Parts List F/N# DESCRIPTION DIMENSION Found In H146 Hex Head Bolt 1/4" x 2 1/2" 5-46-0769 H154 Phillips Wood Screw #8 x 2" 5-46-0769 H152 Phillips Wood Screw #8 x 1 1/2" 5-46-0769 Flat Washer 1/4" 5-46-0769 Lock Washer 1/4"...
  • Page 16 Super Funhouse Non-wood Parts List N324 6 @ 90 Bracket 2 @ Safety Handle 1 @ PLAQUE 1 @ TELESCOPE (5-35-0089) (5-33-0102) (5-20-0353) (5-41-0020) PARTS NOT SHOWN N156 N289 1@ 8' Slide (5-44-0271) 6 @ STAKE (5-47-0033) 8 @ ROCK 1 @ 12"...
  • Page 17 Box Kit Glider Parts List 2 @ GLIDER HANDLE w/ CHAIN (5-40-0346) N208 4 @ SWING HANGER (5-45-0009) 2 @ 3/8" Bolt Cup (5-47-0043) 1 @ GLIDER SEAT (5-40-0031) Box 4-Chain Tire Swing Parts List 2 @ C-LINK (5-47-0030) N169 N323 6 @ SHORT CHAIN 1 @ 4-CHAIN TIRE...

  • Page 20: Instructions

    Step 1 Wall Assembly *NOTE: Pre-drill holes for all 5/16" Lag Bolts with a 1/8" Drill Bit. 1. Position Corner Posts with Top Joist Holes (227) (6091) and Lower Corner Post (228) (6092) on the ground with counter-sunk holes in Corner Posts (227) (6091) facing in towards each other. (Diagram shows assemblies standing up for proper assembly only.) 2.
  • Page 21 Step 2 Wall Assembly *NOTE: Pre-drill holes for all 5/16" Lag Bolts with a 1/8" Drill Bit. 1. Position Corner Posts (226) (6090) and Lower Corner Post (228) (6092) on the ground with counter-sunk holes in Corner Posts (226) (6090) facing in towards each other. (Diagram shows assemblies standing up for proper assembly only.) 2.
  • Page 22 Step 3 Wall Assembly *NOTE: Pre-drill holes for all 5/16" Lag Bolts with a 1/8" drill bit. *SUGGESTION: When installing Facias, put bottom Lag Bolts in first and check that measurements are correct and assembly is square before inserting top Lag Bolts.
  • Page 23 Step 4 Main Beam Installation *NOTE: Pre-drill holes for all 5/16" Lag Bolts using a 1/8" drill bit. 1. Measure up 35 7/8" and 47 3/8" on Corner Posts (226) (6090) (227) (6091) (228) (6092) and attach Main Beams (247) (0068) using 5/16" Hardware (H108) and 1/4" Hardware (H1). 6091 6090 6092...
  • Page 24 Step 5 Facia Installation *NOTE: Pre-drill holes for all 5/16" Lag Bolts with a 1/8" drill bit. 1. Measure up 38 1/4" on Lower Corner Posts (228) (6092) and attach 6 Hole Facia (253) (0074) using 5/16" Hardware (H108) and 1/4" Hardware (H1). Inside counter-sunk holes in 6 Hole Facia (253) (0074) should be down.

  • Page 25: H157

    Step 6 Deck Installation 1. Evenly space Deck Boards (209) (1213) (222) (2044) (263) (1214) across Main Beams (247) (0068) in the pattern shown below. 2. Attach Deck Boards (209) (1213) (222) (2044) (263) (1214) to Main Beams (247) (0068) using #8 Hardware (H152).
  • Page 26 Step 7 Angled Brace Installation *NOTE: Pre-drill holes for all 5/16" Lag Bolts with a 1/8" drill bit. Angled Braces (223) (3102) may split if not pre-drilled as suggested. 1. Position Angled Braces (223) (3102) against Deck Facia (233) (9131), Main Beams (247) (0068), 6 Hole Facia (253) (0074),Corner Uprights (226) (6090) (227) (6091) (228) (6092) and the bottom side of previously installed Deck Boards.
  • Page 27 Step 8 Facia Installation *NOTE: Pre-drill holes for all 5/16" Lag Bolts with a 1/8" drill bit. 1. Position Corner Facias (242) (9140) to rest directly on top of Facias (233) (9131) (235) (9133) and flush with the outside face of Uprights (226) (6090) (227) (6091) (228) (6092). 2.
  • Page 28 Step 9 Safety Handle Installation 1. Lay Rail Uprights w/Handle Holes (213) (1217) flat on the ground. Install 1/4" Hardware (H32) into pre-drilled holes (as shown). A small hammer or mallet may be used if needed. 2. Flip Rail Uprights w/Handle Holes (213) (1217) and attach Safety Handles (N5) (as shown) using 1/4"...
  • Page 29 Step 10 Rail Installation 1. Evenly space Rail Uprights (23) (1169) between Corner Posts (226) (6090) (227) (6091) (228) (6092) and attach to Top Joist w/Swing Holes (229) (6093), 6 Hole Facia (253) (0074), and 2 Hole Facias (234) (9132) (235) (9133) using #8 Hardware (H194). Use the measurements in the diagram below for approximate spacing between Rail Uprights (23) (1169).
  • Page 30 Step 11 Ladder Assembly *NOTE: To ease assembly, assemble Ladder on a flat surface. 1. Use a small hammer or mallet to pound 1/4" T-Nuts (H32) into Ladder Legs (224) (3103) (225) (3104) on the sides with the notches cut out. 2.

  • Page 31: H146

    Step 26 Glider Assembly *NOTE: Glider Assembly comes with its own Hardware Bag. *NOTE: Glider may be installed in any position on swing beam. *NOTE: Use outside swing hanger hole for one Glider Block (797) (6882) and inside swing hanger hole for other Glider Block (797) (6882). Spacing between center hole in Glider Blocks (797) (6882) must be 17"...

  • Page 32: H196

    Step 27 4-Chain Tire Swing Assembly 1. Attach Eye Bolts (H196) to Tire (N169) using 3/8" Hardware (H14) (H24) (as shown in Detail A). 2. Open C-Links (N30). Divide the six Chains (N323) into groups of three chains. Connect each group of Chains (N323) together using C-Links (N30) (as shown in Inset A).
  • Page 33 Step 28 Telescope and Ship's Wheel Installation *NOTE: Pre-drill 1/4" holes for #14 Hardware (H166). *NOTE: Do not fully tighten hardware. Ship's Wheel and Telescope should rotate freely. 1. Position Ship's Wheel (N20) against Rail Upright (23) (1169) and attach using 1/4" Hardware (H7) and #14 Hardware (H166).
  • Page 34 Step 29 Rock Wall Rope Installation 1. Thread Rope (N293) though Rock Wall Board w/Hole (219) (1223) and tie a double knot on the back side of the Rock Wall Board. Tie three single knots evenly throughout the Rope. 2. Thread Rope through Facia w/Rope Hole (252) (0073) and tie a double knot on the back side of Facia. *WARNING: TO PREVENT THE RISK OF STRANGULATION, THREE KNOTS MUST BE TIED IN ROPE AND ROPE...
  • Page 35 Step 30 Stake Installation *WARNING: ALL UNDERGROUND UTILITIES MUST BE LOCATED BEFORE ANCHORING PLAYSET. *NOTE: Pre-drill 1/8" holes for all 1/4" Lag Bolts. 1. Drive Stakes (N28) into the ground (in locations shown) and attach to Corner Uprights and Swing Beam A-Frame Legs using 1/4"...

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