DONPER XF124 User Manual
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DONPER XF124 User Manual

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USER MANUAL
MODEL: XF124
COMMERCIAL FROZEN DRINK MACHINE

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Summary of Contents for DONPER XF124

  • Page 1 USER MANUAL MODEL: XF124 COMMERCIAL FROZEN DRINK MACHINE...

  • Page 2: Safety Precautions

    The auger has plastic scraper blades that scrape frozen product off of the inside of the refrigerated cylinder walls. The consistency or thickness control in the XF124 is a very reliable mechanical control system, whereby a torque sensing assembly on the drive motor determines when the cooling compressor should be turned off to maintain desired product consistency.
  • Page 3 Feed Tube The XF124 uses a metering device, known as a feed tube, to feed a ratio of liquid mix and air into the freezing cylinder, and to reduce the frozen product rising out of the freezing cylinder back into the hopper.
  • Page 4 Do not use an extension cord to power the XF124 or damage to the machine may occur due to the voltage drop in the extension cord. DO NOT MODIFY THE POWER CORD OR PLUG IN ANY WAY OR SEVERE BODILY INJURY CAN OCCUR.

  • Page 5: Care And Cleaning

    to change product thickness. Turn the thumbscrew (3 full turns for red spring, 1 turn for yellow spring) to make a noticeable change in consistency. NOTE: Clockwise (when looking down at the top of the adjustment screw) is for thicker product consistency and counter clockwise is for thinner product consistency.
  • Page 6 9. Prepare 1 gallon solution of hot tap water and a good grade of dishwashing detergent. 10. Thoroughly wash all components in a warm, mild detergent solution including the inside of the freezing cylinder and the mix storage hopper. DO NOT WASH COMPONENTS IN A DISHWASHER. 11.
  • Page 7 Sanitizing and Refilling 1. Reassemble feeduretor by installing the two o-rings at the bottom of the feed tube. 2. Place the feeduretor assembly in the bottom of the hopper. 3. Install the o-rings on valve plunger and lay plunger assembly on a clean piece of paper towel.
  • Page 8 Clean-In-Place Procedure (Daily Cleaning) This equipment has been approved for a Clean-In-Place procedure that does not require complete disassembly on a daily basis. The unit still requires regular complete disassembly for cleaning and sanitizing. To perform the C-I-P procedure follow the instruction below: 1.
  • Page 9 Preventative Maintenance Procedure (Every 6 to 12 Months) A preventative maintenance visit should be performed every 6 to 12 months depending on the usage and environ- ment where the unit is placed. (Ex. seasonal machines - once before season, year round machines - twice per year). The following procedures should be performed during a preventative maintenance visit.
  • Page 10 How to Clean Condenser (Air-Cooled Unit Only) NOTE: Loss of refrigeration efficiency will result if condenser is allowed to become dirty. Excessive compressor run time or loss of capacity are a good indication that the condenser needs to be cleaned. 1.
  • Page 11 GENERAL TROUBLESHOOTING Machine problems originate from three sources - improper operation, mix problems or mechanical malfunction. Always check for improper operation and mix problems first, as they are the most common cause of most equipment problems. & CAUTION: Always disconnect power before attempting any maintenance procedures. Only a qualified service technician should perform electrical and mechanical adjustments or repairs.
  • Page 12 PARTS IDENTIFICATION CHECK LIST (W0631230) Coconut Oil Seal (W0340210) and Standard Seal (W0340201) include 1,2, & 3. (W0430026) Scraper Blade Beater bar Use with scraper blade beater bar (W0430089) Rough Side of Ceramic Smooth Shiney Side Slush Plunger (W0480438) Thick Product Plunger (W0480451)
  • Page 13 Exploded View XF124 115V Air-Cooled Model ITEM PART NO. DESCRIPTION ITEM NO. PART NO. DESCRIPTION W0201272 Cylinder Assembly W0480450 Valve Body W0451067 Driveshaft, Slush W0340055 Valve Square Cut O-Ring W0380025 Bearing, 1” Bore W0630711 Valve Knob W0210106 Base Pan Assembly...
  • Page 14 Exploded View XF124 220V Air-Cooled Model ITEM PART NUMBER DESCRIPTION ITEM PART NUMBER DESCRIPTION W0570045 BALLAST W0470010 PAD, NEOPRENE RUBBER W0600110 OWNERS MANUAL W0471076 FEED TUBE ASSY, SLUSH/COCKTAIL W0660060 PLASTIC SHIPPING BAG W0340007 O-RING, #108 FLOAT W0600121 HEADER INSTALL INSTR SHEET...
  • Page 15 Exploded View XF124 115V Water-Cooled Model ITEM PART NUMBER DESCRIPTION ITEM PART NUMBER DESCRIPTION W0570045 BALLAST W0340007 O-RING, #108 FLOAT W0600110 OWNERS MANUAL W0211112 DRAIN TUBE FITTING W0660060 PLASTIC SHIPPING BAG W0340058 BARREL GASKET W0600121 HEADER INSTALL INSTR SHEET W0630518...
  • Page 16 XF124 Base Assembly 115V Air-Cooled Model PART DESCRIPTION ITEM NUMBER W0210083 FRAME ASSEMBLY W0201001 COMPRESSOR ASSEMBLY W0201002 CONDENSER ASSEMBLY W0321029 FAN SUB-ASSEMBLY W0321026 DRIVE MOTOR ASSEMBLY W0210106 BASE PAN ASSEMBLY W0611410 RIVET, MAGNA-LOK W0611247 1/4 INT. TOOTH LK. WSHR. W0611074...
  • Page 17 XF124 Base Assembly 220V Air-Cooled Model ITEM PART NUMBER DESCRIPTION ITEM PART NUMBER DESCRIPTION W0210083 FRAME ASSEMBLY W0611410 RIVET, MAGNA LOCK W0201007 COMPRESSOR ASSEMBLY W0611247 1/4 INT. TOOTH LK. WSHR. W0201002 CONDENSER ASSEMBLY W0611074 1/4-20 HEX NUTS W0321040 FAN SUB-ASSEMBLY...
  • Page 18 XF124 Base Assembly 115V Water-Cooled Model ITEM PART NUMBER DESCRIPTION W0210068 BASE PAN W0201001 COMPRESSOR ASSEMBLY W0321026 DRIVE MOTOR ASSEMBLY W0210083 FRAME ASSEMBLY W0611410 RIVET, MAGNA LOCK W0611082 5/16-18 FLANGE NUT W0200412 COMPRESSOR SPACER W0200413 COMPRESSOR GROMMET * See condenser assembly on page 34.
  • Page 19 XF124 Electrical Box Assembly 115V Model (AC/WC Units) ITEM PART NUMBER DESCRIPTION W0572287 ELECTRICAL BOX W0570044 SOCKET, LIGHT-LEVITON W0570235 BLOCK, TERMINAL 4 W0630811 CLIP, CAPACITOR - SMALL W0570603 START CAPACITOR W0570617 RUN CAPACITOR W0570638 RELAY, COMPRESSOR W0570651 HEAT SEQUENCER W0570924...
  • Page 20 XF124 Electrical Box Assembly 220V Air-Cooled Model ITEM PART NUMBER DESCRIPTION ITEM PART NUMBER DESCRIPTION W0572287 ELECTRICAL BOX 83248 6-32 X 1/4 TRUSS HEAD W0570054 LIGHT SOCKET W0631606 LIGHTED ELEC. BOX LENS W0570235 TERMINAL BLOCK W0570055 BULB W0570635 CONTACTOR W0630811...
  • Page 21 XF124 Wiring Diagram 115V Air-Cooled Model ITEM PART NO. DESCRIPTION W0570018 INDICATOR LIGHT W0570638 COMPRESSOR RELAY TRANSFORMER W0572032 SUB-ASSY W0570651 TIME DELAY RELAY W0570235 TERMINAL BLOCK W0570603 START CAPACITOR W0570617 RUN CAPACITOR W0572192 MIX LOW SUB-ASSY. W0572068 POWER CORD W0630801...
  • Page 22 XF124 Wiring Diagram 220V Air-Cooled Model ITEM PART NUMBER DESCRIPTION W0570872 CONTACTOR RELAY W0570651 TIME DELAY RELAY W0570940 TOGGLE SWITCH W0570235 TERMINAL BLOCK W0570871 TRANSFORMER W0570018 INDICATOR LIGHT W0570667 RUN CAPACITOR W0570666 START CAPACITOR W0570559 COMPRESSOR RELAY W0570055 LIGHT BULB...
  • Page 23 XF124 Wiring Diagram Water-Cooled Model ITEM PART NUMBER DESCRIPTION ITEM PART NUMBER DESCRIPTION HIGH PRESSURE W0650428 W0570604 RUN CAPACITOR CUT-OUT SWITCH W0570924 SWITCH W0570603 START CAPACITOR W0570043 FLORESCENT LIGHT BULB W0570235 TERMINAL BLOCK W0570044 LIGHT SOCKET W0570651 TIME DELAY RELAY...
  • Page 24 XF124 Compressor Wiring START CAPACITOR RUN CAPACITOR COMPRESSOR RELAY BLACK YELLOW YELLOW YELLOW WIRES TO BLACK COMPRESSOR YELLOW 115V Air-Cooled Model 220V Air-Cooled Model...
  • Page 25 XF124 Ladder Diagram 115V Air-Cooled Model COMPRESSOR CONTACT Page 28 Model 3311...
  • Page 26 XF124 Ladder Diagram 220V Air-Cooled Model COMPRESSOR CONTACT...
  • Page 27 XF124 Ladder Diagram 115V Water-Cooled Model 115V MIX LOW LAMP FLOAT SWITCH TOGGLE SWITCH MERCURY SWITCH DELAY TIMER FREEZE COMPRESSOR CONTACT DETAIL CLEAN DRIVE MOTOR BALLAST FLORECENT LAMP · · · · · .................
  • Page 28 XF124 (AC/WC Units) Spinner Hook-Up 115V Model XF124 Spinner Hook-Up 220V Model Page 31...
  • Page 29 XF124 Refrigeration 115V Air-Cooled Model SHEEJ20F2 PART NUMBER DESCRIPTION ITEM W0650501 ACCESS VALVE W020031 DRIER/CAP TUBE ASSEMBLY W0201191 SUCTION LINE W02001 COMPRESSOR W0200256 CONDENSER NEEDLE VALVE W06504 ---- HOPPER COOLANT LINE W0201009 HOT GAS LINE W06201 3/8" COPPER ELBOW -----...
  • Page 30 XF124 Refrigeration 220V Air-Cooled Model RIGHT SIJE VIEW Of REfRKlERATION lEFT VIEW OF REtAIGEAATION SlOE PART NUMBER DESCRIPTION ITEM W0650501 ACCESS VALVE W0200310 DRIER/CAP TUBE ASSEMBLY W0201191 SUCTION LINE W0200132 COMPRESSOR CONDENSER W0200256 W0650416 NEEDLE VALVE ....
  • Page 31 XF124 Refrigeration 115V Water-Cooled Model ITEM PART NUMBER DESCRIPTION ITEM PART NUMBER DESCRIPTION W0200123 COMPRESSOR W0201166 WATER LINE W0200250 CONDENSER, WATER COOLED W0201167 COOLANT LINE W0650602 WATER VALVE, 3/8 V-46 AA-1C W0201162 COOLANT LINE ASSEMBLY W0620031 BULKHEAD FITTING WITH JAM NUT...
  • Page 32 XF124 Refrigeration Schematic (AC Units) 115V & 220V Models > w< > -----------------------------------------------------------------, Alll d'<t::l >- 0::: <{ <{ 0::: -------- - _..J r:::- 0::: <{ z::J 0::: 0::: 0::: Model 3311 Page 35...
  • Page 33 XF124 Refrigeration Schematic Water-Cooled Model ...J> < w> -----------------------------------------------------------------, A \nlld\7'::> ,_ - ----- - -------------------------------1 H !IMS 3MnSS3Md c::- <( ::> z::> C>- Page 36 Model 3311...

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