Shinemate EX605 User Manual

EX605
Ver.151119
No. Description Qty No. Description
1 Screw M4x12 3 22 Screw ST4.2x20
2 Counterweight 1 23 Gear Case
3 Shaft 1 24 Nut M6
4 Ball Bearing 6001 2RS 2 25 Pinion
5 Circlip For Shaft 12# 2 26 Ball Bearing 608 2RS
6 Eccentric Block 1 27 Screw M5x10
7 Output Shaft 1 28 Armature
8 Key 3x10 1 29 Magnetic Ring
9 Screw M4x20 4 30 Ball Bearing 607
10 Gear Case Cover 1 31 Rubber Bearing Seat
11 O-Ring Φ60x1.1 1 32 Wind Baffle
12 Ball Bearing 6201 2RS 1 33 Field Coil
13 Circlip For Holes 32# 1 34 Field Coil Case
14 Gear 1 35 Data Label
15 Ball Bearing 626 2Z 1 36 Coil Spring
16 Rubber Pin 1 37 Carbon Brush
17 Spindle-Lock Pin 1 38 Screw ST3x8
18 Case Plastic Cover 1 39 Carbon Brush Holder
19 Plastic Screw M10 2 40 Inductor
20 Lock Pin Cap 1 41 Speed Regulator
21 Pin Spring 1 42 Capacitor
EX605

GENERAL SAFETY RULES

WARNING:
Read all instruction. Failure to follow all instructions
listed below may result in electric shock, fire and/ or serious
injury. The term "power tool" in all of the warnings listed below
refers to your mains operated (corded) power tool or battery
operated (cordless) power tool.
WORK AREA
• Keep work area clean and well lit. Cluttered and dark areas invite accidents.
• Do not operate power tools in explosive atmospheres, such as in the
presence of flammable liquids, gases or dust. Power tools create sparks
which may ignite the dust or fumes.
• Keep children and bystanders away while operating a power tool.
Distractions can cause you to lose control.
ELECTRICAL SAFETY
• Power tool plugs must match the outlet. Never modify the plug in any way.
Do not use any adapter plugs with earthed (grounded) power tools.
Unmodified plugs and matching outlets will reduce risk of electric shock.
• Avoid body contact with earthed or grounded surfaces such as popes,
radiators, ranges and refrigerators. There is an increased risk of electric
shock if your body is earthed or grounded.
• Do not expose power tools to rain or wet conditions. Water entering a
power tool will increase the risk of electric shock.
• Do not abuse the cord. Never use the cord for carrying, pulling or
unplugging the power tool. Keep cord away from heat, oil, sharp edges or
moving parts. Damaged or entangled cords increase the risk of electric
shock.
• When operating a power tool outdoors, use an extension cord suitable for
outdoor use. Use of a cord suitable for outdoor use reduces the risk of
electric shock.
PERSONAL SAFETY
• Stay alert, watch what you are doing and use common sense when
operating a power tool. Do not use a power tool while you are tired or under
the influence of drugs, alcohol or medication. A moment of inattention while
peration power tools may result in serious personal injury.
• Use safety equipment. Always wear eye protection. Safety equipment such
as dust mask, non-skid safety shoes, hard hat, or hearing protection used
for appropriate conditions will reduce personal injuries.
• Avoid accidental starting. Ensure the switch is in the off position before
plugging in. Carrying power tools with your finger on the switch or plugging
in power tools that have the switch on invites accidents.
• Remove any adjusting key or wrench before turning the power tool on.
A wrench or a key left attached to a rotating part of the power tool may
result in personal injury.
• Do not overreach. Keep proper footing and balance at all times. This
enables better control of the power tool in unexpected situations.
• Dress properly. Do not wear loose clothing or jewellery. Keep your hair,
clothing and gloves away from moving parts. Loose clothes, jewellery or
long hair can be caught in moving parts.
• If devices are provided for the connection of dust extraction and collection
facilities, ensure these are connected and properly used. Use of these
devices can reduce dust related hazards.
POWER TOOL USE AND CARE
• Do not force the power tool. Use the correct power tool for your application.
The correct power tool will do the job better and safer at the rate for which
it was designed.
• Do not use the power tool if the switch does not turn on and off. Any power
tool that cannot be controlled with the switch is dangerous and must be
repaired.
• Disconnect the plug from the power source before making any adjustments,
changing accessories, or storing power tools. Such preventive safety
measures reduce the risk of starting the power tool accidentally.
第2頁
ELECTRIC RANDOM ORBITAL POLISHER
500W 2500-5500/MIN
Qty No. Description
4 43 Rear Cover
1 44 Screw ST4.2x16
1 45 Cord Jacket
1 46 Power Supply Cord
1 47 Switch Push Lever
2 48 Cord Clamp
1 49 Screw ST4.2x12
1 50 Switch
1 51 Brand Label
1 52 Switch Push Button
1 53 Guard
1 54 Rubber Ring
1 55 Triangular Adaptor
1 56 Backing Plate
2 57 Wave Washer
2 58 Screw M8x20
4 59 Foam Pad
2 60 Allen Wrench 6#
2 61 Side Handle
1
1
Page 4
第4頁(封底)
ELECTRIC RANDOM ORBITAL POLISHER
500W 2500-5500/MIN
• Store idle power tools out of the reach of children and do not allow persons
unfamiliar with the power tool or these instructions to operate the power tool.
Power tools are dangerous in the hands of untrained users.
• Maintain power tools. Check for misalignment or binding of moving parts,
breakage of parts and any other condition that may affect the power tools
operation. If damaged, have the power tool repaired before use. Many
accidents are caused by poorly maintained power tools.
• Keep cutting tools sharp and clean. Properly maintained cutting tools with
sharp cutting edges are less likely to bind and are easier to control.
• Use the power tool, accessories and tool bits etc., in accordance with these
instructions and in the manner intended for the particular type of power tool,
taking into account the working conditions and the work to be performed.
Use of the power tool for operations different from intended could result in
ahazardous situation.
SERVICE
• Have your power tool serviced by a qualified repair person using only identical
replacements parts. This will ensure that the safety of the power tool
is maintained.
INSTRUCTIONS FOR POLISHING
OPERATIONS
INSTALL AND REMOVE ACCESSORIES
1. To instal the backing plate, unplug the tool and place it on tool rest with
spindle upright.
2. Attach hook and loop backing plate to the spindle, make sure the slot
align into the recessed slot on the backing plate adaptor.
3. Lock the backing plate with the bolt supplied with the tool, use allen wrench.
4. Align the backing pad with the foam pad's velcro area, attach the foam
pad to the backing pad, and make sure the backing pad fastens the
foam pad and centered.
5. To remove, "peel" off the foam pad. Use allen wrench to lock the bolt.
STARTING, STOPPING AND CONTROLLING SPEED
The polisher features a dial speed control, which controls the polisher's
maximum rotations per minute. The speed will remain variable to the chosen
dial setting by use of the trigger switch. Dial settings range from 1 through 6.
Lower numbers correspond to lower speeds and higher numbers correspond
to higher speeds. Generally, lower speeds are recommended for tight work
areas and higher speeds are ideal for large surface areas. Use the setting that
best suits your job. To control the speed, set the dial to the desired number.
To start the tool, pull the trigger. To stop the tool, release the trigger.
For continuous operation, press the switch lock button to lock the trigger, pull
the trigger again to stop the tool.
5500 Speed/Level
5000
4500
3800
3000
2500
1 2 3 4 5 6
PREPARE THE SURFACE
For best results, the surface should be clean and dry. Most high-gloss surfaces
can be cleaned with a mild soap and water solution. For removal of stubborn
dirt such as road tar, grease, and bug stains, you can use a mild ammonia
solution such as that used in glass cleaners. Before using any cleaning product,
Page 2
EX605
WARNING
Study, understand and follow all instructions
provided with this product. Read these
instructions carefully before installing, operating,
servicing or repairing this tool. Keep these
instructions in a safe accessible place.
INTENDED USE OF THE TOOL
This tool cleans, polishes, waxes. Intended for use for buffing
and polishing wax to bring out the shine of the surface , to
remove minor imperfections such as scratches and dings by
rubbing them out, to polish existing finish around
imperfection to blend them so that they become almost
unnoticeable and to polish after repainting.
WARNING
• Normal use of this product is likely to expose the
user to dust and/or microscopic particles containing
chemicals to cause cancer, birth defects or other
reproductive harm. Always wear appropriate safety
equipment and clothing when using this product.
Study, understand and follow all instructions
provided with this product. Failure to read and follow
all warnings and operating instructions may result in
damages and serious injury or death.
Qty
• Always wear safety approved goggles when using
1
this product. (Users and Bystanders).
1
1
• Never use this tool for any application other than for
1
which it was designed.
1
• Only use accessories designed for this tool.
1
1
• Never alter or modify this tool in any way.
1
• Improper operation and/or maintenance of the tool,
1
modification of the tool, or use of the tool with
1
accessories not designed for it could result in serious
1
injury or death.
1
1 • Always select the correct accessories of the correct
1
size and design for the job that you are attempting to
1 perform.
1
• Always work in a clean, safe, well-lit, organized and
adequately equipped area.
1
1 • Do not begin repairs without assurance that vehicle
is in secure position, and will not move during repair.
EX605
check the label for recommended applications and follow the directions for
use. Never apply cleaner directly onto surface to be polished. Apply to a
clean cloth then use the cloth to clean the surface. Do not use any type of
abrasive cleanser as it may damage or scratch the surface.
APPLY POLISH TO THE FOAM PAD
Most polishes are either in paste or liquid form. Before using any polish
read all directions on appropriate applications and proper use.
• For paste
Use a putty knife or other flat, blunt object to apply approximately one
rounded teaspoon of paste onto the foam pad. Evenly spread the paste
over the entire surface of the foam pad. Do not apply paste directly to the
surface being polished.
• For liquid
For regular polishes apply about 4-6 small spots of polish (about 5mm in
diameter) in a ring, about half way from the centre of the foam pad. After
the first application, the foam pad will not absorb as much polish. So apply
just 3-4 small spots, using half of the initial quantity.
POLISHING
While holding the polisher firmly against the surface, turn on the polisher to
begin on speed 1. Always start and stop the polisher on or against the
surface being polished. Begin by polishing larger flat surfaces, such as hood,
trunk and roof. Do not press down on the surface with the polisher. Move the
polisher back and forth in long, sweeping strokes. Too much pressure, the
wrong angle or improper motion may cause swirl marks or burning. For
detailed polishing instructions, read the instructions provided with your
finishes, waxes and polishes.
WARNING
To reduce the risk of injury, keep the cord set away from the path of the
polisher. Otherwise the cord set may become caught by the pad and wrap
around the spindle; this may cut through the cord and expose live wires or
make the gear box electrically "live."
Use very light pressure and keep the polisher moving constantly, especially
when working near edge or where there are abrupt changes in the contour
of the work surface.
PREVENTING SNAGGING
Snagging occurs when polishing pads get caught on rough edges of a work
surface. Snagging can cause the tool to suddenly "kick back" and it may
cause the pad to burn through the paint. To reduce the risk of snagging, use
the polisher at low speeds when polishing rough surfaces. For tricky areas
such as near trim or between a mirror and window on a car, do not take
chances with a polisher. Polish these surfaces by hand. Or use the
"coast-down" technique to avoid snagging. To coast-down, turn the motor
ON for a few seconds, then turn it OFF and apply the polishing pad to the
surface. This way, when the pad touches the work surface, it will be rotating
more slowly than it is when the motor is ON. Use coast-down when working
in areas where crevices or pockets are present.
MAINTAINING TOOLS
Keep your tool in good repair by adopting a regular maintenance program.
Before use, examine the general condition of your tool. Inspect switches, tool
cord set and extension cord for damage. Check for loose screws,
misalignment, binding of moving parts, improper mounting, broken parts
and any other condition that may affect its safe operation. If abnormal noise
or vibration occurs, turn the tool off immediately and have the problem
corrected before further use. Do not use a damaged tool. Tag damaged
Electric Random Orbital
Polisher
Unpacking
When unpacking, check the parts diagram and part number
listing on page 4 to make sure all parts are included. If any
parts are missing or damaged, please call your distributor.
PRODUCT INFORMATION:
• Professionally manufactured for the automotive
industry
• Less vibration , reduce fatigue in long term operation.
(suggested to work with specified ShineMate accessories)
• Constant Speed: machine keeps stable output speed
even under heavy load
• Slim body design for comfortable handling
• Soft-start feature for a smooth and safe start
• Comes with 5" molded multi-hole backing plate
• 5 meter power supply cord
SPECIFICATIONS
Item No.: EX605
Backing Plate 5"(123mm)
Orbit Diameter 12mm
Voltage & Frequency: 220-240V~ 50/60Hz (CE/CN/SAA)
100-127V~ 50/60Hz (UL/JP)
Power Consumption: Rated 500W
(Maximum 750W)
Free Speed: 2500-5500/min
Weight: 5-7/8lbs (2.2kg)
DO NOT DISCARD - GIVE TO USER
Page 1
第1頁(封面)
ELECTRIC RANDOM ORBITAL POLISHER
500W 2500-5500/MIN
tools "DO NOT USE" until repaired. Under normal conditions, relubrication is
not necessary until the motor brushes need to be replaced. After six months to
one year, depending on use, return your tool to the nearest service facility for
the following:
• Lubrication
• Brush inspection and replacement
• Mechanical inspection and cleaning (gears, spindles, bearings, housing, etc.)
• Electrical inspection (switch, cord, armature, etc.)
• Testing to assure proper mechanical and electrical operation
WARNING
To reduce the risk of injury, always unplug your tool before performing any
maintenance. Never disassemble the tool or try to do any rewiring on the
tool's electrical system.
CLEANING
Clean dust and debris from vents. Keep the tool handles clean, dry and free of
oil or grease. Use only mild soap and a damp cloth to clean your tool since
certain cleaning agents and solvents are harmful to plastics and other insulated
parts. Some of these include: gasoline, turpentine, and lacquer thinner, paint
thinner, chlorinated cleaning solvents, ammonia and household detergents
containing ammonia. Never use flammable or combustible solvents
around tools.
WARNING
To reduce the risk of injury, electric shock and damage to the tool, never
immerse your tool in liquid or allow a liquid to flow inside the tool.
REPAIRS
If your tool is damaged, return the entire tool to the nearest service center.
CAUTIONS FOR USE
1) Only use the polishing pads as recommended by the
manufacturer.
2) It is forbidden to use the grinding wheels and cut-off
wheels on this tool.
3) Ensure the max. operating speed of the pad is higher
than the rated speed of the power tool.
4) Always wear safety approved ear protection and safety
glasses when using this tool. Gloves and protective clothing
are recommended.
5) Personal protection and dust collection devices shall be
chosen according to the material been worked upon. Please
consult provider of such devices.
6) Release the start and stop device in case of failure of
energy supply.
7) Only use the CARBON BRUSH and LUBRICANT
recommended by the manufacturer.
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第3頁
paint care
MADE IN CHINA