Carrier 80HMA-M00 Installation, Operation And Maintenance Instructions
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Carrier 80HMA-M00 Installation, Operation And Maintenance Instructions

Comfort modules hydronic systems
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Installation, Operation and Maintenance Instructions
Comfort Module
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Hyd
Hydronic Systems
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Hydro
Hydron
Hydroni
Hydronic
Hydronic
Hydronic S
Hy
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Hydro
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Hydro
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ydronic Sy
ydronic Syst
dronic System

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Summary of Contents for Carrier 80HMA-M00

  • Page 1 Comfort Module Hydronic Systems Hydronic S Hydronic Hydronic Hydroni Hydron Hydro Hydro Hydro Hydr ydronic Syst ydronic Sy dronic System Installation, Operation and Maintenance Instructions...

  • Page 2: Table Of Contents

    Contents 1. INTRODUCTION 1.1 How to use the document 2. USER INTERFACE - NUI 2.1 Introduction 2.2 Installation Recommendations 2.3 User Interface Buttons 2.4 User Interface On-screen Icons 2.5 Programming User Interface 2.6 Advanced Programming Options 2.7 Special Features 2.8 Troubleshooting 3.

  • Page 3: Safety Information

    Safety Information Safety procedures Important safety information is displayed on the product and in this Manual. Please read this installation manual carefully before installing the unit. It contains further important instructions for proper installation. Explanation of illustrated marks Indicates prohibited items. Indicates mandatory items.

  • Page 4: Electrical Wiring

    Units installation INDOOR UNIT CHOOSE A PLACE... Connecting the units During the unit installation make first refrigerant and water connections AVOID and then electrical connections. To disconnect the unit, first disconnect electrical cables, then refrigerant and water connections. Refrigerant connections, water connections and piping Read the Refrigerant handling instruction before attempting any piping work.

  • Page 5: Introduction

    1. INTRODUCTION 1.1 How to use the document This document is a complete Installation and Operation ‡ )RU FRQ¿JXUDWLRQ RI WKH V\VWHP \RX PD\ XVH WKH IROORZLQJ manual. information: ‡ End User &KDSWHU  LGHQWL¿HV \RXU V\VWHP ZLWK D OLEUDU\ RI <RX PD\ ¿QG LQ WKH ¿UVW SDUW WKH HQG XVHU 1HZ 8VHU PDMRU V\VWHPV FRYHUHG DVVRFLDWHG SDUDPHWHUV JLYHQ Interface NUI (Chapter 2).

  • Page 6: User Interface - Nui

    2. USER INTERFACE - NUI 2.1 Introduction - 7RXFK µ1¶ *R EXWWRQV VKRUW OLQNV WR \RXU IDYRULWH VHWWLQJV &DUULHU &RPIRUW 0RGXOH KDV SURJUDPPDEOH 8VHU ,QWHUIDFHV also called in this document as 'NUI'. +RPH $ZD\ RU 6OHHS - Outdoor Air & Room Temperature A Master User Interface -NUI 0- is available on the unit and the others are installed on the wall inside the comfort zones 5+ 5RRP 5HODWLYH +XPLGLW\...

  • Page 7: User Interface Buttons

    2.3 User Interface Buttons Down button for changing MODE Mode selection DOWN values and scrolling down menu items Up button for changing Activate/ Deactivate the RUN/HOLD values and scrolling up schedule program menu items Display weekdays for ZONE Select the Zone DAYS schedule settings Display the programming...

  • Page 8: User Interface On-Screen Icons

    2.4 User Interface On-screen Icons Domestic Hot Water Tank Electric Heater (Booster Zone icon "Away" setpoint selected Heater) Solar Cooling mode Touch 'N' Go - Sleep Electric Heater 1 and 2 Domestic Hot Water mode "Sleep" setpoint selected Heat Pump request / Silent Outdoor Air Temperature 6HUYLFH&RQ¿JXUDWLRQ PRGH mode...

  • Page 9: Programming User Interface

    2.5 Programming User Interface 2.5.1 Setting Time and Day Note: Set the time only on the Master User Interface -NUI(0) or on the user interface connected to level 3 board. All the other user interfaces are automatically updated. ([FHSW DW WKH ¿UVW FRQ¿JXUDWLRQ \RX PXVW VHW 7LPH DQG 'DWH on each NUI by pressing the 'OK' Button, this will cancel the 7LPH 'DWH GLJLWV WR ÀDVK...
  • Page 10 Press to switch between Heating  &RROLQJ or Domestic Hot Water modes (depending on the access level). Press to set the required temperature for the selected mode. The triangle icon above the pressed Touch 'N" Go button ZLOO VWDUW ÀDVKLQJ Press again to set the new required temperature for the next setting.
  • Page 11 Below is an example of a programming using the factory-set periods and the Touch ‘N’ Go buttons: Pre-set Period Period Number Option for Each Period Zone Mode Start Time 6:00 Home 8:00 Away 14:00 Home 20:00 Sleep Pre-set Period Domestic Hot Water Booster Heater Period Number Silent Mode...
  • Page 12 The “stop time” for period 1 (P1) is also the “start time” for period 2 (P2). Use the instructions in the next step to change the start time for period 2. Press Home  $ZD\ or Sleep complete the settings for period 1 (P1). The triangle icon ( DERYH WKH VHOHFWHG EXWWRQ ZLOO ÀDVK )RU 'RPHVWLF +RW :DWHU VFKHGXOH VHOHFW 0DVWHU Board icon...

  • Page 13: Advanced Programming Options

    2.6 Advanced Programming Options 2.6.1 Changing/Holding Temperature You can temporarily change the temperature setting. It works only in the own zone  RU XVLQJ 3DU RI WKH 9DULDEOH 7DEOH Open the lid. to ensure that it is own zone Press to set the new temperature setpoint.

  • Page 14: Special Features

    ,I WKH SDUDPHWHU KDV VXESDUDPHWHUV XVH then use to switch between them. The "Day number" icon indicates the sub parameter number IURP  WR  %H FDUHIXO WKDW IRU VXESDUDPHWHU   QR "Day number" will be shown. to select the required value. Press to go to the next parameter to be changed.

  • Page 15: Hma Comfort Module

    3. 80HMA COMFORT MODULE 3.1 Introduction The Comfort Module includes the following elements: With a Water Temperature sensor to ensure a better 10 litres tank with Electrical Heaters or piping management from Comfort Module connections for an external Heat source (boiler) With Booster Electrical Heaters managed by the 6HFXULW\ GHYLFHV )ORZ 6ZLWFK 3UHVVXUH VDIHW\ YDOYH Comfort Module.
  • Page 16  &RPIRUW 0RGXOH ,GHQWL¿FDWLRQ 80HMA-M00 Comfort Module with backup boiler connection 80HMA-M03 &RPIRUW 0RGXOH ZLWK N: SK (OHFWULF +HDWHU EDFNXS  KHDWLQJ VWHS 80HMA-M06 &RPIRUW 0RGXOH ZLWK N: SK (OHFWULF +HDWHU EDFNXS  KHDWLQJ VWHSV 80HMA-T06 &RPIRUW 0RGXOH ZLWK N: SK (OHFWULF +HDWHU EDFNXS  KHDWLQJ VWHSV 80HMA-T09 &RPIRUW 0RGXOH ZLWK N: SK (OHFWULF +HDWHU EDFNXS  KHDWLQJ VWHSV ...

  • Page 17: Installation

    3.2 Installation 3.2.1 Features Comfort Module 80HMA-M00 80HMA-M03 80HMA-M06 80HMA-T06 80HMA-T09 Number of comfort zones managed 'LPHQVLRQV 800 x 450 x 320 (see below picture for details) H x L x D Operative ambient °C 5 ÷ 30 temperature Operating weight...
  • Page 18 10. 6DIHW\ SUHVVXUH UHOLHI YDOYH  EDUV  N3D (Do NOT connect tap to this pipe) 11. 6DIHW\ SUHVVXUH UHOLHI YDOYH GLVFKDUJH SLSH 3.2.2.1 Standard Version (80HMA-M00) with Boiler Connections 18 80HMA...
  • Page 19 3.2.2.2 Standard Version (80HMA-M00) with Boiler connections + Pump Kit ( 80HMA-9003) 3.2.2.3 Standard Version (80HMA-M00) with Boiler connections + BPHE Kit (80HMA-9004/5) 80HMA...
  • Page 20 3.2.2.4 Bottom View: Standard Version (80HMA-M00) with Boiler connections with or without BPHE or Pump Accessories 3.2.2.5 Standard version (80HMA-M03/M06/T06/T09) with Electrical Heaters 3.2.2.6 Bottom view: Standard version (80HMA-M03/M06/T06/T09) with Electrical Heaters 20 80HMA...

  • Page 21: Water Connection

    It is possible to connect three different Heat Pump units to the Comfort Module: Below picture shows a possible plan for hydraulic - Carrier 30AWH__HC inverter Heat Pump (or newer) installation. series 7KLV H[DPSOH GRHV QRW FRYHU DOO WKH SRVVLEOH FRQ¿JXUDWLRQV This option brings about the best performance.
  • Page 22 3.2.6 Comfort Module pressure drop (Without any additional kits) Q [I/h] Flow rate 3.2.7 Comfort module Pressure Drop with Pump Kit (80HMA-9003) If the available static pressure of the Water Pump embedded (80HMA-9003). Select the appropriate Water Pump speed (I, II, III) on the selector.
  • Page 23 3.2.8 BPHE Kit: Pressure Drop and Available Static Pressure ,I D SXPS RU %3+( NLW LV LQVWDOOHG LW LV UHFRPPHQGHG WR FRQQHFW Ensure that the pressure provided is appropriate for the WKH :DWHU 3XPS WR WKH 'LVFUHWH 2XWSXW '2  DQG FRQ¿JXUH WKH DSSOLFDWLRQ E\ DGMXVWLQJ WKH ZDWHU SXPS VSHHG WKDQN WR WKH corresponding Discrete Output (Par.110.0: 1).

  • Page 24: Domestic Hot Water Tank

    &RQ¿JXUDWLRQ 9DOXHV 7DEOH IRU +0$  Comfort Module. Carrier recommends to connect the Domestic Hot Water Gas boiler back up valve to Discrete Output - DO#6 - and Par.110.5: 2. To FRQ¿JXUH WKH FRUUHVSRQGLQJ W\SH RI 'LVFUHWH 2XWSXW...
  • Page 25 3.2.14 Wiring Connection Diagram Below pictures show the power supply connections as well as the customized DI's and DO's available in the Comfort Module. Comfort Module M0 Comfort Module M3 and M6 Comfort Module T6 and T9 80HMA...
  • Page 26 3.2.15 Power Wiring Diagram Refer to the below picture and the Safety Information for the Heat Pump power supply and breakers. Follow the electrical connections diagram. instructions in the Heat Pump installation manual. Domestic Hot Water Tank Electric Heater power supply Comfort Module Electric Heaters power supply and and breaker (size the breaker and cables in accordance EUHDNHU FRQQHFWHG WR SLQV //// DQG 1 LQ WKH...
  • Page 27 3.2.16 Recommended Wire Sections 80HMA Comfort Module Voltage Power supply Frequency Phases Operating voltage limits 207-253 360 - 400 Board and auxiliary devices power 1.15 1.15 1.15 1.15 1.15 consumption (max) Boards and auxiliary circuit breaker protection (not included) (Reference 2 in 3RZHU :LULQJ 'LDJUDP above) Electric Heater power consumption Electric Heater circuit breaker protection...
  • Page 28 3.2.17 Connection Locations on Terminal Block for: DO#, DI#, AI#, Bus, EH Power Supply Discrete Outputs, terminal block (TB1) connection number Terminal Block Description Supply Type Notes Connection Number Adding a Water Pump: Remove Jumper between Max 2A 230Vac 4-5 to add a protection switch if needed. For Discrete Output - DO#1 (*) FRQ¿JXUDWLRQ VHH 3DU  2XWSXW YDOXHV 7DEOH 50Hz...
  • Page 29 Analogue Inputs, terminal block (TB1) connection number Connector Pin Description Type Notes AI#2 Cable type: FROH2R 2x 0.5 mm² 10 - 11 Domestic Hot Water 17& N DW ƒ& (maximum length: 50 meters) Temperature sensor AI#1 Cable type: FROH2R 2x 0.5 mm² 23 - 24 Outdoor Air 17&...

  • Page 30: 1Hwzrun &Rq¿Jxudwlrq

    Communication Kit 33AW-CB02 for each Heat Pump. The kit board. helps to use the Comfort Module Bus to communicate with The wire colours indicate the corresponding pins: the Carrier Inverter Heat Pump. Æ Rh Blue (BU) (WH) Æ Rc White  1HWZRUN &RQ¿JXUDWLRQ...
  • Page 31 The positions of serial numbers are shown in below picture: (C) User interface - NUI - (B) Heat Pump 30AWH (A) Comfort Module (Master Board) & 2-Zone Kit / Pool kit (Slave Board) 3.3.2 Network Overview ‡ All the devices in the system are connected through a 7R GH¿QH WKH V\VWHP QHWZRUN FRQQHFWLRQ DOO WKH XVHU single bus (type RS485) for communication by using the interfaces have to be associated to the corresponding...
  • Page 32 3.3.3 Network Addressing process The procedures given in the coming sections help to b. Power ON to run the AAP – Wait for 30 sec FRQ¿JXUH WKH QHWZRUN LQ DQ HDV\ PDQQHU DQG WR FRPH XS c. Power OFF and connect the NUI(1) (address with a standardized architecture.
  • Page 33 80HMA...
  • Page 34 34 80HMA...
  • Page 35 3.3.4 Loop A - Initialization of Boards to Default Address Turn ON power to the system. Go to NUI (0) – Master Board *R WR 9DULDEOH &RQ¿JXUDWLRQ GDWD WDEOH ± 6HH Advanced Programming. 6HOHFW 3DUDPHWHU  3DU  1HWZRUN &RQ¿JXUDWLRQ E\ SUHVVLQJ and enter "1"...
  • Page 36 and enter "6" Æ (QG $XWRFRQ¿JXUDWLRQ DQG 5HVWDUW FRPPXQLFDWLRQ  3UHVV Press to validate. ,I QR HUURU LQ WKH $XWRPDWLF DGGUHVVLQJ SURFHVV  LV GLVSOD\HG 10. 7XUQ 2))  7XUQ 21 WKH V\VWHP SRZHU VXSSO\ WR VDYH WKH ODVW FRQ¿JXUDWLRQ 3.3.7 Loop D - Addressing of : Pool Kit –...
  • Page 37 3.3.9 Loop F - Addressing of: NUI (2) – User Interface in Zone 2 (Address 87) Pool Kit – Slave Board (Address 22) – If existing Refer to picture Comfort Module + 2-Zone Kit + Pool Kit Turn OFF power to the system and connect the Pool Kit Slave Board and the User Interface NUI (2) dedicated to zone 2.
  • Page 38 3.3.11 Loop H - Addressing of: Network Extension with Multiple 2-Zone Kits To declare more 2-Zone Kits and their User Interfaces -NUI (if existing) repeat the instructions in Loop E and Loop F. The Slave Boards and NUIs will be addressed with the next available address in the database. 3.3.12 Loop I: Check the number of devices addressed in the network and compare that with the number of boards installed.
  • Page 39 Sub-loop J-2: Verify association between addresses assigned and the serial numbers of all the User Interfaces 6HOHFW WKH 18, DGGUHVVHV \RX ZDQW WR FKHFN  RU  HWF Press Press Æ Press Æ Æ Select Address Æ Press Note: - 10 for Master Board - If the NUI is associated to a slave, put the slave address (21, 22, etc...).
  • Page 40 3.3.14 Virtual Zoning Virtual Zoning feature is used to set the variable table and Zone icons indications: schedule setting for different zones other than the own zone. Note: 7R XVH WKH 9LUWXDO =RQLQJ IHDWXUH \RX PXVW ¿UVW Own zone: Board address and zone associated FRQ¿JXUH WKH QHWZRUN to the User Interface - NUI 7KH XVHU LQWHUIDFH 18, KHOSV WR FRQ¿JXUH DQG PDQDJH WKH...

  • Page 41: Operation Controls

    3.4 Operation Controls 3.4.1 Mode Selection ‡ Heating/Cooling modes can be set through external Select Heating /Cooling /Domestic Hot Water FRQWDFWV LI 3DU  0RGH LV PDQDJHG E\ GU\ FRQWDFW - DI#.Domestic Hot Water and OFF Modes could be mode: selected through User Interface - NUI in any case.
  • Page 42 3.4.4.1 Climatic curve 1 - Heating pre-set climatic curve Point X, Par.16 OAT - Outdoor Air Temperature °C 3.4.4.2 Climatic curve 2 - Cooling pre-set climatic curve Point Y, Par.17 OAT - Outdoor Air Temperature °C 3.4.4.3 Climatic curve 3 - Custom curve ,I FXVWRP FXUYHV DUH XVHG UHIHU WR WKH SDUDPHWHUV RI WKH For Heating to Par.52-55 Variable Table.
  • Page 43 3.4.5 Domestic Hot Water Functions The Comfort Module determines if the Domestic Hot Water The control always Compare the priority for Domestic Hot valve has to be activated or not following a Priority Logic. :DWHU DQG 5RRP &RPIRUW LQ FDVH RI PRUH WKDQ RQH ]RQH LW 7KH 'RPHVWLF +RW :DWHU FRQ¿JXUDWLRQ FDQ EH VHW XVLQJ considers all the priorities).
  • Page 44 Logic to switch between Domestic Hot Water production Booster Heater and Room Comfort Booster Electrical Heaters (Electric Heaters inside Domestic Hot Water Tank) are activated if DHW Temperature is below The logic is as follows: the DHW Setpoint and the Schedule allows Electric Heaters activation.

  • Page 45: Variable Table

    3.5 Variable Table  9DULDEOH 7DEOH 3DUDPHWHUV  6\VWHP &RQ¿JXUDWLRQ : Master Board 7R JR WR WKH 9DULDEOH 7DEOH SUHVV : =RQH  RI WKH VHOHFWHG ERDUG DGGUHVV GH¿QHG E\ simultaneously for more than 3 seconds. pressing for more than 5 seconds : =RQH  RI WKH VHOHFWHG ERDUG DGGUHVV GH¿QHG E\ WR PRYH EHWZHHQ SDUDPHWHUV DQG YDOXHV pressing for more than 5 seconds...
  • Page 46 Variable Table Available on RANGE Comfort Module 2-Zone Kit Par. User Heat Name Description Pool DEFAULT Zone 1 Interface Pump Master Zone 1 Zone 2 Address of the board for Board address which the Variable Table   selected address is shown Zone for which variable Virtual zone...
  • Page 47 Variable Table Available on RANGE Comfort Module 2-Zone Kit Par. User Heat Name Description Pool DEFAULT Zone 1 Interface Pump Master Zone 1 Zone 2 Address of the board for Board address which the Variable Table   selected address is shown Zone for which variable Virtual zone...
  • Page 48 Variable Table Available on RANGE Comfort Module 2-Zone Kit Par. User Heat Name Description Pool DEFAULT Zone 1 Interface Pump Master Zone 1 Zone 2 Address of the board for Board address which the Variable Table   selected address is shown Zone for which variable Virtual zone...
  • Page 49 Variable Table Available on RANGE Comfort Module 2-Zone Kit Par. User Heat Name Description Pool DEFAULT Zone 1 Interface Pump Master Zone 1 Zone 2 Address of the board for Board address which the Variable Table   selected address is shown Zone for which variable Virtual zone...
  • Page 50 Variable Table Available on RANGE Comfort Module 2-Zone Kit Par. User Heat Name Description Pool DEFAULT Zone 1 Interface Pump Master Zone 1 Zone 2 Address of the board for Board address which the Variable Table   selected address is shown Zone for which variable Virtual zone...
  • Page 51 Variable Table Available on RANGE Comfort Module 2-Zone Kit Par. User Heat Name Description Pool DEFAULT Zone 1 Interface Pump Master Zone 1 Zone 2 Address of the board for Board address which the Variable Table   selected address is shown Zone for which variable Virtual zone...
  • Page 52 Variable Table Available on RANGE Comfort Module 2-Zone Kit Par. User Heat Name Description Pool DEFAULT Zone 1 Interface Pump Master Zone 1 Zone 2 Address of the board for Board address which the Variable Table   selected address is shown Zone for which variable Virtual zone...
  • Page 53 Variable Table Available on RANGE Comfort Module 2-Zone Kit Par. User Heat Name Description Pool DEFAULT Zone 1 Interface Pump Master Zone 1 Zone 2 Address of the board for Board address which the Variable Table   selected address is shown Zone for which variable Virtual zone...
  • Page 54 Variable Table Available on RANGE Comfort Module 2-Zone Kit Par. User Heat Name Description Pool DEFAULT Zone 1 Interface Pump Master Zone 1 Zone 2 Address of the board for Board address which the Variable Table   selected address is shown Zone for which variable Virtual zone...
  • Page 55 Variable Table Available on RANGE Comfort Module 2-Zone Kit Par. User Heat Name Description Pool DEFAULT Zone 1 Interface Pump Master Zone 1 Zone 2 Address of the board for Board address which the Variable Table   selected address is shown Zone for which variable Virtual zone...
  • Page 56 Variable Table Available on RANGE Comfort Module 2-Zone Kit Par. User Heat Name Description Pool DEFAULT Zone 1 Interface Pump Master Zone 1 Zone 2 Address of the board for Board address which the Variable Table   selected address is shown Zone for which variable Virtual zone...
  • Page 57 Variable Table Available on RANGE Comfort Module 2-Zone Kit Par. User Heat Name Description Pool DEFAULT Zone 1 Interface Pump Master Zone 1 Zone 2 Address of the board for Board address which the Variable Table   selected address is shown Zone for which variable Virtual zone...
  • Page 58 Variable Table Available on RANGE Comfort Module 2-Zone Kit Par. User Heat Name Description Pool DEFAULT Zone 1 Interface Pump Master Zone 1 Zone 2 Address of the board for Board address which the Variable Table   selected address is shown Zone for which variable Virtual zone...
  • Page 59 Variable Table Available on RANGE Comfort Module 2-Zone Kit Par. User Heat Name Description Pool DEFAULT Zone 1 Interface Pump Master Zone 1 Zone 2 Address of the board for Board address which the Variable Table   selected address is shown Zone for which variable Virtual zone...
  • Page 60 WDEOH LV VKRZHG DW WKH Own zone selected board selected (Par.127 board address) Show the number of devices connected to Number the network (no Carrier of network Fixed Speed and Dry devices Contact Heat Pumps are counted) Displays the serial number of board...
  • Page 61 3.5.2 Access Level Description (DFK ERDUG KDV D GLIIHUHQW $FFHVV 5LJKWV /HYHO 3DU This level can be used in a facility where each Zone in the Access Rights. Slave Board is used to manage the comfort of a house * User Interface - NUI inherits the access level from the or where the user can be independent from the working Virtual Zone to which it is associated.
  • Page 62 Name Description Boiler command On/Off Control of an external boiler (backup boiler) Electric Heaters Control On/Off the Electric Heaters for Domestic Hot Water Domestic Hot Water Active if any error in Master board or user interfaces connected to Alarm X Master board or Heat Pump is present (see Troubleshooting) Active if any error type B or C in Master board or user interfaces Alarm Y...
  • Page 63  'LVFUHWH ,QSXWV  ',  &RQ¿JXUDWLRQ 9DOXHV 7DEOH IRU +0$ These values have to be assigned to the Discrete Input %HORZ GHVFULSWLRQV UHIHU WR SRVLWLYH FRQ¿JXUDWLRQV SDUDPHWHU WR VHW WKH IXQFWLRQ LQ VXESDUDPHWHUV WKURXJK Example: 1 Æ ,I FRQWDFW LV &ORVH WKHUH LV 'RPHVWLF +RW :DWHU Par.111.#.

  • Page 64: Commissioning

    3.6 Commissioning Preliminary checks Electrical connections are appropriately tightened. Inappropriate tightening can cause running problems Check before start up: and overheating which may result in serious damage. The hydronic system connections are appropriately All the electrical devices are properly earthed. tightened.

  • Page 65: Troubleshooting

    3.9 Troubleshooting Note: Par.6 shows the error corresponding to the selected ,Q FDVH RI V\VWHP IDLOXUH WKH LFRQ EOLQNV RQ GLVSOD\ address. If the blinks and no error is shown in Par.6, depending on the Access Level. check the address of the failed device on Par.5, and select Par.5 shows the addresses of the failed devices.
  • Page 66 Alarm Item Product type Failure when Type code Master Board - Comfort Module Value out of range and Temperature/Humidity sensor of User Single zone User Interface In Zone. Interface in zone 1 Par.107: 1 Comfort Module Tank Temperature Comfort Module / Value out of range sensor failure [TWB] 2-Zone Kit...
  • Page 67 (including dry contact DI#): alarm severity 2 input is active in master board ,I ((3URP LV FXUUXSW FDOO EEProm corrupted Carrier Service. Pressure switch of more than Pressure switch is OFF in more than Multiple zone 50% of the Slave Boards...
  • Page 68 Interface or additional User additional User Interface NUI 1 or Interface NUI 2) Communicated by Heat Pump Alarm severity 1 Carrier Fixed Speed or alarm severity 1 Input is ACTIVE Communicated by Heat Pump Alarm severity 2 Carrier Fixed Speed...
  • Page 69 Value out of range Humidity error message Value out of range Values in eeprom corrupted - EEprom error message Call Carrier Service 2 or more devices with same address as the user interface. Double address Refer to the addressing process to rebuilt the network properly.

  • Page 70: Zone Kit

    4. 2-ZONE KIT 4.1 Introduction The 2-Zone Kit is used with 80HMA series units to control two different zones with different leaving water temperature. 4.1.1 Accessories Accessory Code Additional User Interface 33AW-CS3 8QGHUÀRRU +HDWLQJ 0D[LPXP 7HPSHUDWXUH 6DIHW\ VZLWFK 706 (1 SDUDJUDSK  80AW9024 Piping kit to install the Domestic Hot Water valve and actuator (80AW9023) inside the unit 80AW9026...

  • Page 71: Installation

    4.3 Installation 4.3.1 Installation Design 4.3.1.1 Hydraulic Schematic 1. Heat pump 2. Comfort Module 3. 2-Zone Kit 4. Manometers 5. Ball valves  :DWHU ¿OWHU  0DQGDWRU\ IRU warranty 7. Filling system valve 8. Automatic air vent valve (put in the highest positions of the hydraulic circuit) 9.
  • Page 72 4.3.2 Installation Recommendations Refer to the Safety information. ‡ )L[ WKH PRGXOH XVLQJ VFUHZVZDOO SOXJ ¿[LQJV DGDSWHG WR the wall structure and the module weight. ‡ This device is destined for installation in sheltered ‡ :KHQ SRVVLEOH DOORZ D VSDFH RI PLQLPXP  FP EXLOGLQJV LI SRVVLEOH LQVXODWHG below and 30 cm on each side of the module for piping It should not be installed in very humid rooms (for example...

  • Page 73: Water Connections

    4.3.5 Water Connections Refer to the Safety Information. ‡ Use 1" pipe or bigger for connections between the 2-Zone Kit and terminal. ‡ A counter spanner is not needed when tightening the ‡ Wrap the connections with anti-condensate insulation and hydronic connections to the module.

  • Page 74: Power Supply

    4.3.7 Power Supply Refer to the Safety Information and the electrical scheme supplied with the unit. Electrical installation must be according to the below picture and section 80HMA Comfort Module. Description Cable Type Cable size 2-Zone Kit power supply cable FROH2R 3G x 1mm Communication cables to the bus...
  • Page 75 4.3.8 Wiring Connection Diagram 4.3.8.1 Terminal block Description 80HMA...
  • Page 76 4.3.8.2 Discrete Output Discrete Outputs, terminal block (TB1) connection number - 2 Zone Kit Connector Pin Description Type Notes Water Pump zone 1 is factory connected. 52-53 Discrete Output - DO#1 (*) Max 2A 230Vac 50Hz Remove the jumper between the pins to DGG D SURWHFWLRQ VZLWFK LI QHHGHG Water Pump zone 2 is factory connected.

  • Page 77: Operation Controls

    4.3.9 Mechanical Installation )RU PHFKDQLFDO LQVWDOODWLRQ VHH Installation Manual. 4.3.10 Commissioning See section 80HMA Comfort Module. 4.4 Operation Controls 4.4.1 Heating/Cooling mode Select the mode of the zone by: If the User Interface - NUI is used and it is selected as in ‡...
  • Page 78 Name Description Not used 2XWSXW QRW FRQ¿JXUHG 2XWSXW DOZD\V /RZ /HYHO RU 1RQ SRZHUHG Water Pump zone 1 Water Pump Water Pump zone 2 Water Pump Active if an error type A or B in Slave Board or User Interface zone 1 is present Alarm X (see Troubleshooting) Active if an error type B in Slave Board or User Interface zone 1 is present (see...
  • Page 79  'LVFUHWH ,QSXWV  ',  &RQ¿JXUDWLRQ 9DOXHV 7DEOH (for 2-Zone Kit 80HMA-9001) $OO WKH GHVFULSWLRQV DUH UHIHUUHG WR SRVLWLYH FRQ¿JXUDWLRQV The inputs are completely customisable using Par.111 of the Example: Variable Table (see section 80HMA Comfort Module). 1 Æ ,I FRQWDFW LV FORVH WKHUH LV 'RPHVWLF +RW :DWHU Note: ,I WKH LQSXW KDV SRVLWLYH FRQ¿JXUDWLRQ LQSXW &/26( production request LV UHDG DV D UHTXHVW ,I WKH LQSXW KDV QHJDWLYH FRQ¿JXUDWLRQ...

  • Page 80: Maintenance

    4.5 Maintenance See section 80HMA Comfort Module. 4.5.1 Troubleshooting ,Q FDVH RI V\VWHP IDLOXUH WKH DODUP LFRQ will light up on the user interface. )DLOXUHV DUH LGHQWL¿HG E\ D IDXOW FRGH $FWLYH IDXOW FRGHV ZLOO EH GLVSOD\HG LQ VHTXHQFH ZLWK D change rate of 1 second.

  • Page 81: Schematic Diagrams

    5. SCHEMATIC DIAGRAMS  6FKHPDWLFV DQG &RQ¿JXUDWLRQ 7KH 6FKHPDWLF DQG &RQ¿JXUDWLRQ VHFWLRQ KDV EHHQ FUHDWHG $V WKHUH DUH PXOWLSOH SRVVLELOLWLHV WR FRQ¿JXUH WKH ,QSXWV  WR JXLGH \RX GXULQJ WKH ¿UVW FRQ¿JXUDWLRQ GXULQJ 6WDUWXS 2XWSXWV IXQFWLRQDOLWLHV \RX FDQ XVH GLIIHUHQW VFKHPDWLF The schematics will provide you a better understanding on FRQ¿JXUDWLRQV WR UHGHVLJQ \RXU V\VWHP the major arrangements of components and accessories.
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  • Page 125: Accessories

    6. ACCESSORIES 6.1 Adding Brazed Plate Heat Exchanger (BPHE Kit) The Brazed Plate Heat Exchanger (BPHE Kit) and Water BPHE kit code: Pump are installed in the 80HMA Comfort Module to separate 80HMA-9004 for Heat Pump up to 8 kW the external hydraulic circuit (primary loop) from the internal 80HMA-9005 for Heat Pump up to 16 kW circuit (secondary loop).
  • Page 126 2. Recommendations to install pipe/pump connectors: - Ensure that the pin on the insulation rubber is positioned exactly with the hole on the pump inlet connector. - 2EVHUYH WKH VORSH DQJOH RQ WKH UXEEHU WR HQVXUH DSSURSULDWH ¿[LQJ RQ WKH FKDVVLV 3.
  • Page 127 4. Disassemble the 80HMA unit. Steps a-c: Remove front panel and user interface assembly. Step d: Remove control box Step e: Remove side panels. Step f: Remove middle stiffer assembly. bracket. 80HMA...
  • Page 128 5. Prepare the pump. Attach the pump inlet 6. Attach the pump outlet pipe (O) to the pump. connector. Use O-ring (H) and clip (J). Use O-ring (M) and clip (N). 7. Remove tank pipe and bypass pipe. 8. Install the pump in the slot where bypass pipe was connected.
  • Page 129 9. Slots on the Brazed Plate Heat Exchanger: Primary Loop B - From Production-Heat Pump 10. Install the heat exchanger on the support attached B' - Return to Production-Heat Pump WR WKH EXIIHU WDQN XVLQJ VFUHZV Secondary loop Connect A' to the buffer tank. A' - To Buffer Tank Connect A to the pump.
  • Page 130 13. Reinstall middle stiffer 14. Install side panels. 15. Connect control box bracket. assembly. DO#1 (L) (N) 16. Terminal Block - TB1 130 80HMA...
  • Page 131 Par.110.0: 1 17. Electrical connections for the pump. Refer to :LULQJ 'LDJUDP and Comfort Module IOM for more details. 18. Reassemble the Comfort Module in the given order. 80HMA...

  • Page 132: Adding Pump Kit - 80Hma 9003

    6.2 Adding Pump Kit – 80HMA 9003 Install an additional Water Pump (Pump Kit code 80HMA-  LQVLGH WKH +0$ &RPIRUW 0RGXOH WR LQFUHDVH WKH available static pressure to the system. A x 2 K x 1 B x 1 J x 2 C x 1 D x 1...
  • Page 133 2. Recommendations to install pipe/pump connectors: - Ensure that the pin on the insulation rubber is positioned exactly with the hole on the pump inlet connector. - 2EVHUYH WKH VORSH DQJOH RQ WKH UXEEHU WR HQVXUH DSSURSULDWH ¿[LQJ RQ WKH FKDVVLV 3.
  • Page 134 Step d: Remove control box Step e: Remove side panels. Step f: Remove middle stiffer assembly. bracket. 5: Prepare the pump. Attach the pump inlet 6: Attach the pump outlet pipe (B) to the pump. connector (G). Use O-ring (E) and clip (F). Use O-ring (C) and clip (J).
  • Page 135 7: Remove tank pipe and bypass pipe. 8: Install the pump in the slot where bypass pipe was connected. Connect the top end of the pump to WKH EXIIHU WDQN 8VH ÀDW JDVNHW $  9: Attach the pipe (K). Connect the top end of the 10: Reconnect the tank pipe.
  • Page 136 11: Reassemble the Comfort Module in the given order. (L) (N) DO#1 12: Terminal Block - TB1 136 80HMA...
  • Page 137 Par.110.0: 1 13: Electrical connections for the pump. Refer to Wiring Diagram & Comfort Module IOM for more details. 14: Reassemble the Comfort Module in the given order. 80HMA...

  • Page 138: Adding 3-Way Valve Kit - 80Aw9028

    6.3 Adding 3-Way Valve Kit – 80AW9028 Install the 3WV Kit 80AW9028 inside the 2-Zone Kit for: ‡ 80AW-9025 ‡ 80HMA-9001 A x 1 B x 5 F x 1 L x 1 C x 1 K x 1 J x 1 I x 1 D x 1 H x 1...
  • Page 139 Recommendations to install pipe/pump connectors: - Ensure that the pin on the insulation rubber is positioned exactly with the hole on the pump inlet connector. - 2EVHUYH WKH VORSH DQJOH RQ WKH UXEEHU WR HQVXUH DSSURSULDWH ¿[LQJ RQ WKH FKDVVLV Location of the 3-Way Valve Kit 80AW9028 and Water Temperature sensor (WT2) Remove the inlet pipe connected to the pump.
  • Page 140 ,QVWDOO WKH SXPS LQOHW SLSH /  E\SDVV SLSH ' DQG WKH YDOYH $  DV VKRZQ LQ WKH SLFWXUH Prepare the valve body: - Install the shaft (F). - Turn the shaft and adjust the valve to the right position as indicated (correct angle shown in the picture - see step no.
  • Page 141 90° Valve and actuator positioning Be sure that: - The valve is adjusted to the right position as indicated. - 7KH DFWXDWRU SRVLWLRQ LV DW ƒ ,I QRW DGMXVW LW XVLQJ WKH PDQXDO SRVLWLRQ 6HH VWHS  Assemble the actuator on the valve body and tighten the screw inside the actuator. Fix the indicator and knob on the actuator.
  • Page 142 … … STANDARD WIRE COLOUR CODES 80HMA BLUE BROWN GREY GREEN 80AW BLACK AMBER VIOLET … … WHITE YELLOW BK BN BU 10. Electrical connections: Note: WT2 sensor connector with 2 pins will use the pins 1 & 2 on J22 connector. Wire the connections and enter settings in the control.

  • Page 143: Adding Piping Kit - 80Aw9026

    6.4 Adding Piping Kit – 80AW9026 Piping Kit 80AW9026 is used to install Domestic Hot Water Complete below procedure to install the piping kit: Valve DHW-V 80AW9023 and actuator inside the 2-Zone Kit for: 80AW-9025 80HMA-9001 A x 1 B x 1 C x 1 D x 4 E x 1...
  • Page 144 80AW9026 80AW9026 + 80AW9023 Warning: - Piping Kit 80AW 9026 must be installed inside the 2-Zone Kit before connecting it to the Comfort Module or mounted on the wall. - It is recommended to adjust the position and alignment of the pipes while connecting the 2-Zone Kit to the Comfort Module.
  • Page 145 ,QVWDOO WKH EUDFNHWV ) RQ WKH =RQH .LW XVLQJ WKH SUHSXQFKHG KROHV DHW-V 80AW9023 Install the pipe from DHW-Tank to Comfort Module (K) and the pipe from DHW-V to DHW-Tank (E) on the brackets using the pipe holders (G). Tighten softly to be able to adjust the pipes on the pipe holders. Install the DHW Valve 80AW9023 assembly and the pipes as shown.

  • Page 146: Adding Domestic Hot Water Valve - 80Aw9023

    2-Zone Kit using Piping kit 80AW9026 80HMA-9001 ‡ P-DV: Diverting Valve to heat up swimming pool heat exchanger (not Carrier) ‡ P-3WV: 3-Way Mixing Valve to control the water temperature delivered to the swimming pool. A x 5...
  • Page 147 Prepare the valve body: - Install the shaft (D). - Turn the shaft and adjust the valve to the right position as indicated (correct angle shown in the picture - see VWHS QR  DQG E  - Make sure that the actuator is in the medium position (medium position is the position of the actuator when it is GHOLYHUHG LI WKH SRVLWLRQ LV PHGLXP LW FDQ EH DGMXVWHG PDQXDOO\  VHH VWHS QR   90°...
  • Page 148 clic 90° AUTO 6. Actuator position adjustments: - Automatic: The actuator position cannot be adjusted manually. - Manual: The actuator position can be adjusted manually using the knob. P-DV STANDARD WIRE COLOUR DO#6 CODES DO#3 BLUE BROWN GREY GREEN BLACK AMBER VIOLET WHITE...
  • Page 149 D 2WKHU FRQ¿JXUDWLRQV ZKHQ WKH ERG\ YDOYH SRVLWLRQ LV QRW WKH VDPH DV LQ VWDQGDUG GUDZLQJ )DFWRU\ VHW WR &RXQWHU &ORFNZLVH WR VHW WKH DFWXDWRU &ORFNZLVH DGMXVW WKH MXPSHUV DFFRUGLQJO\ 6HH VWHS QR 8b. Other body valve possible positions 80HMA...

  • Page 150: Remote Outdoor Air Temperature Sensor - 33Aw-Ras02

    6.6 Remote Outdoor Air Temperature Sensor – 33AW-RAS02 Remote Outdoor Air Temperature Sensor Products compatibility : Reference: 33AW-RAS02 Comfort Module 80HMA 7\SH 17&  N #  ƒ& Condensing Unit 38AW A x 1 B x 1 Box Content: C x 1 A - Remote Outdoor Air Temperature Sensor B - Plug &...
  • Page 151 80HMA Par.112.1: 1 OAT Sensor on 80HMA: The additional connector 'B' is not used. 2$7 VHQVRU LV FRQQHFWHG GLUHFWO\ WR +0$ XVLQJ WKH ¿HOG VXSSOLHG FDEOH )52+5  [  PPð  7% SLQV 23-24 are used. &RQ¿JXUH 3DU  RQ +0$ Location recommendations for OAT sensor installation: 7KH 2$7 6HQVRU VKRXOG EH LQVWDOOHG RQO\ RQ WKH RXWVLGH ZDOO RQ WKH 1RUWK VLGH RI WKH EXLOGLQJ RU SUHPLVHV The OAT Sensor should NOT be installed:...

  • Page 152: Pool Kit

    7. Pool Kit 7.1 Introduction The Pool Kit installed with the Comfort Module or Master $OO WKH GHYLFHV YDOYH SXPS SLSHV HWF DUH ¿HOGVXSSOLHG %RDUG LV WKH FRQWURO ERDUG 6ODYH %RDUG ZKLFK KHOSV and should be sized according to the system requirements. PDQDJLQJ WKH +HDWLQJ&RROLQJ V\VWHP IRU D VZLPPLQJ SRRO controling all the required devices.
  • Page 153 Pool System 12. 3-Way Valve used as a Proportional Mixing Valve 13. Hydraulic circuit from heat production Pool kit 80HMA-9001 - Control Box - 14. Hydraulic circuit to the Comfort System - Zone Pool User Interface - NUI - WHUPLQDO 'RPHVWLF +RW :DWHU 7DQN Swimming pool 3RZHU 6XSSO\ IRU 3RRO %RDUG  /  1 3-Way Valve for Pool Heat Exchanger (80AW9023 in...
  • Page 154 7.2.3 Wiring Connection Diagram 7.2.3.1 Terminal Block Description These values have to be assign to the Discrete Input $OO WKH GHVFULSWLRQV UHIHU WR SRVLWLYH FRQ¿JXUDWLRQ YDOXHV SDUDPHWHU WR VHW WKH IXQFWLRQ LQ VXESDUDPHWHUV WKURXJK Example: 1 Æ If contact is close, the system switches to ON. Par.111.
  • Page 155  'LVFUHWH 2XWSXWV  '2  &RQ¿JXUDWLRQ 9DOXHV 7DEOH (for Pool Kit) Note: ,I WKH 'LVFUHWH 2XWSXW '2 KDV SRVLWLYH FRQ¿JXUDWLRQ $OO WKH GHVFULSWLRQV UHIHU WR SRVLWLYH FRQ¿JXUDWLRQV '2 LV HQHUJL]HG ZKHQ WKH FRUUHVSRQGLQJ GHYLFH KDV WR EH Example: 1 Æ If the water pump is requested ON, the output is activated.
  • Page 156 7.2.6 Discrete Outputs, Terminal Block (TB1) Connection Numbers Refer to Variable Table and Output/Input value table to FRQ¿JXUH WKH UHTXLUHG IXQFWLRQ DISCRETE OUTPUT -DO Connector Pin Description Type Notes In example Par.110.0: 22 - Proportional Discrete Output - DO#1 (*) Max 2A 230Vac 50Hz 9DOYH &RPPDQG 2SHQ In example Par.110.1: 23 - Proportional...

  • Page 157: Features

    Communication Connector Pin Description Notes Communication bus To connect to the communication bus 12Vcc User interface User Interface - NUI - Power Supply Power Supply Connector Pin Description Feature Notes L - board 230Vac 50Hz. Power supply for Board Power Supply board and auxiliary devices N - board 7.2.8 Installation Recommendations...

  • Page 158: Connectable Devices

    7.4 Connectable Devices 7.4.1 Water Pump :DWHU SXPS LI FRQQHFWHG ZLOO EH DFWLYDWHG ZKHQ WKH 3RRO 8VHU &RQ¿J 9DOXH VHW WR mode is on. Select the Pool mode through: 0. Water pump does not stop when Pool Setpoint is reached User Interface 1.

  • Page 159: Operation Controls

    7.5 Operation Controls The pool Heating/Cooling request works following the priority The priority will be calculated only when the Flow Switch logic described in section 80HMA Comfort Module. GHWHFWV ZDWHU ÀRZ LI LQVWDOOHG DQG FRQ¿JXUHG  The curve below is used to calculate the Pool priority. When ,I WKHUH LV QR 3RRO :DWHU 7HPSHUDWXUH 6HQVRU WKH SULRULW\ ZLOO the pool priority is higher than the Room and Domestic Hot be always 0.5.

  • Page 160: Troubleshooting

    Pool Antifreeze protection Climatic Curve ,I HQDEOHG RQ 9DULDEOH 7DEOH 3DU DQG LI WKH 3RRO The temperature of the water provided to the pool is Temperature read by the Water Pool Temperature Sensor is calculated by the Climatic Curve. below the value at Par.12 "Antifreeze Setpoint" of the Variable ,W ZRUNV XVLQJ WKH 2XWGRRU $LU 7HPSHUDWXUH DFFRUGLQJ WR WKH 7DEOH WKH 3RRO .LW VWDUWV KHDWLQJ WKH 3RRO below curve and the values set in the Variable Table...
  • Page 164 ZZZHXURYHQWFHUWL¿FDWLRQFRP 0DQXIDFWXUHU &DUULHU 6&6 0RQWOXHO )UDQFH ZZZFHUWLÀDVKFRP 7KH PDQXIDFWXUHU UHVHUYHV WKH ULJKW WR FKDQJH DQ\ SURGXFW VSHFL¿FDWLRQV ZLWKRXW QRWLFH 2UGHU 1E  11  6XSHUVHGHV RUGHU 1E /+ 3ULQWHG LQ WKH (XURSHDQ 8QLRQ...

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