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Linear Technology DC2530A Demo Manual

Lt8640s 42v, 6a micropower synchronous step-down silent switcher 2

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DESCRIPTION
Demonstration circuit 2530A is a 42V, 6A micropower syn-
chronous step-down second generation Silent Switcher
with spread spectrum frequency modulation featuring
the LT8640S. The demo board is designed for 5V output
from a 5.8V to 42V input. The wide input range allows a
variety of input sources, such as automotive batteries and
industrial supplies. The LT8640S is a compact, ultralow
emission, high efficiency, and high speed synchronous
monolithic step-down switching regulator. The integrated
bypass capacitors optimize all the fast current loops and
make it easier to minimize EMI/EMC emissions by reduc-
ing layout sensitivity. Selectable spread spectrum mode
can further improve EMI/EMC performance. Ultralow qui-
escent current in Burst Mode
efficiency at very light loads. Fast minimum on-time of
30ns enables high V
to low V
IN
frequency.
The LT8640S switching frequency can be programmed
either via oscillator resistor or external clock over a
200kHz to 3MHz range. The default frequency of demo
circuit 2530A is 2MHz. The SYNC pin on the demo board
is grounded (JP1 at BURST position) by default for low
ripple Burst Mode operation. To synchronize to an external
clock, move JP1 to SYNC and apply the external clock to
the SYNC terminal. Spread spectrum mode and forced
continuous mode can be selected respectively by moving
JP1 shunt. Figure 1 shows the efficiency of the circuit at
12V input and 24V input in Burst Mode Operation (input
from VIN terminal to bypass the EMI filter). Figure 2 shows
PERFORMANCE SUMMARY
SYMBOL
PARAMETER
V
Input Supply Range with EMI Filter
IN_EMI
V
Output Voltage
OUT
I
Maximum Output Current
OUT
f
Switching Frequency
SW
EFF
Efficiency
42V, 6A Micropower Synchronous
operation achieves high
®
conversion at high
OUT
Specifications are at T
CONDITIONS
Derating is Necessary for Certain V
V
= 12V, I
= 3A
IN
OUT
DEMO MANUAL DC2530A
Step-Down Silent Switcher 2
the LT8640S temperature rising on DC2530A demo board
under different load conditions. The rated maximum load
®
current is 6A, while derating is necessary for certain input
voltage and thermal conditions.
The demo board has an EMI filter installed. The EMI
performance of the board (with EMI filter) is shown on
Figure 3. The red line in Radiated EMI Performance is
CISPR25 Class 5 peak limit. The figure shows that the
circuit passes the test with a wide margin. To achieve EMI/
EMC performance as shown in Figure 3, the input EMI
filter is required and the input voltage should be applied
at VEMI terminal. An inductor can be added in the EMI
filter to further reduce the conducted emission. The EMI
filter can be bypassed by applying the input voltage at
VIN terminal.
The LT8640S data sheet gives a complete description of
the part, operation and application information. The data
sheet must be read in conjunction with this demo manual
for demo circuit 2530A. The LT8640S is assembled in a
4mm × 4mm LQFN package with exposed pads for low
thermal resistance. The layout recommendations for low
EMI operation and maximum thermal performance are
available in the data sheet section Low EMI PCB Layout
and Thermal Considerations and Peak Output Current.
Design files for this circuit board are available at
http://www.linear.com/demo/DC2530A
L, LT, LTC, LTM, Linear Technology, the Linear logo, Burst Mode and Silent Switcher are
registered trademarks of Analog Devices, Inc. All other trademarks are the property of their
respective owners.
= 25°C
A
and Thermal Conditions
IN
LT8640S
MIN
TYP
MAX
UNITS
5.8
42
4.85
5
5.15
6
1.85
2
2.15
94.3
dc2530af
V
V
A
MHz
%
1

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Summary of Contents for Linear Technology DC2530A

  • Page 1 JP1 shunt. Figure 1 shows the efficiency of the circuit at 12V input and 24V input in Burst Mode Operation (input L, LT, LTC, LTM, Linear Technology, the Linear logo, Burst Mode and Silent Switcher are registered trademarks of Analog Devices, Inc. All other trademarks are the property of their from VIN terminal to bypass the EMI filter).
  • Page 2 SYNC/MODE = GND 0.5 1 1.5 2 2.5 3 3.5 4 4.5 5 5.5 6 LOAD CURRENT (A) dc2530 F01 Figure 1. LT8640S Demo Circuit DC2530A Efficiency vs Load Current (Input from VIN Terminal) = 6A = 5V = 5A...
  • Page 3 FREQUENCY (MHz) DC2530A DEMO BOARD dc2530 F03c (WITH EMI FILTER INSTALLED) 14V INPUT TO 5V OUTPUT AT 4A, f = 2MHz Figure 3. LT8640S Demo Circuit DC2530A EMI Performance (14V input from VEMI, with EMI filter, I = 4A) dc2530af...
  • Page 4 DEMO MANUAL DC2530A QUICK START PROCEDURE Demonstration circuit 2530A is easy to set up to evalu- 5. Check for the proper output voltage (V = 5V). ate the performance of the LT8640S. Refer to Figure 4 NOTE: If there is no output, temporarily disconnect the...
  • Page 5: Quick Start Procedure

    DEMO MANUAL DC2530A QUICK START PROCEDURE Figure 5. Measuring Output Ripple at Output Capacitor C9 5mV/DIV AC-COUPLED dc2530 F06 500ns/DIV Figure 6. LT8640S Demo Circuit DC2530A Output Voltage Ripple (12V Input, I = 6A, Full BW) dc2530af...
  • Page 6: Parts List

    DEMO MANUAL DC2530A PARTS LIST ITEM REFERENCE PART DESCRIPTION MANUFACTURER/PART NUMBER Required Circuit Components CAP ., X7R, 10μF, 50V, 10%, 1210 MURATA, GRM32ER71H106KA12L C3, C4 CAP ., X5R, 1μF, 50V, 10%, 0603 MURATA, GRM188R61H105KAALD CAP ., X7R, 0.1μF, 16V, 10%, 0603 MURATA, GRM188R71C104KA01D CAP ., NP0, 10pF, 50V, 5%, 0603...
  • Page 7: Schematic Diagram

    Information furnished by Linear Technology Corporation is believed to be accurate and reliable. However, no responsibility is assumed for its use. Linear Technology Corporation makes no representa- tion that the interconnection of its circuits as described herein will not infringe on existing patent rights.
  • Page 8 Linear Technology Corporation (LTC) provides the enclosed product(s) under the following AS IS conditions: This demonstration board (DEMO BOARD) kit being sold or provided by Linear Technology is intended for use for ENGINEERING DEVELOPMENT OR EVALUATION PURPOSES ONLY and is not provided by LTC for commercial use. As such, the DEMO BOARD herein may not be complete in terms of required design-, marketing-, and/or manufacturing-related protective considerations, including but not limited to product safety measures typically found in finished commercial goods.