Portable Winch PCH1000 User Manual
  1. Manuals
  2. Brands
  3. Portable Winch Manuals
  4. Other
  5. PCH1000
  6. User manual

Portable Winch PCH1000 User Manual

Portable capstan gas-powered pulling/lifting winch
Hide thumbs Also See for PCH1000:
Table of Contents

Advertisement

Quick Links

Download this manual See also: User Manual
SERIAL NUMBER:
READ CAREFULLY
BEFORE USE
Portable Winch Co.
PORTABLE CAPSTAN GAS-POWERED PULLING/LIFTING WINCH
TM
PCH1000
USER MANUAL
Maximum pulling force (single line): 775 kg (1700 lb)
Rated lifting capacity (single line): 250 kg (550 lb)
© 2013 Portable Winch Co. - All Rights Reserved
www.portablewinch.com
English version

Advertisement

Table of Contents
loading
Need help?

Need help?

Do you have a question about the PCH1000 and is the answer not in the manual?

Questions and answers

Related Manuals for Portable Winch PCH1000

Summary of Contents for Portable Winch PCH1000

  • Page 1 Portable Winch Co. PORTABLE CAPSTAN GAS-POWERED PULLING/LIFTING WINCH PCH1000 USER MANUAL Maximum pulling force (single line): 775 kg (1700 lb) Rated lifting capacity (single line): 250 kg (550 lb) © 2013 Portable Winch Co. - All Rights Reserved www.portablewinch.com English version...

  • Page 2: Table Of Contents

    Summary Introduction – p. 3 1.0 Safety guidelines – p. 3 1.1 Safety messages – p. 3 1.2 Labels – p. 4 1.3 Safety information – p. 5 2.0 Before first use – p. 6 2.1 Upon receiving the winch – p. 6 2.2 Is the engine ready to work? –...

  • Page 3: Introduction

    . This manual was written to help you make the best use of your new winch and to use it in the most secure way. READ IT CAREFULLY BEFORE USING THE WINCH. For any problems or questions please refer to an authorized Portable Winch Co. dealer or contact us directly.

  • Page 4: Labels

    The rope ‘DANGER’ label is positioned on the top of the winch housing. The meaning of the icon in figure 1 to the right is: 1. It is IMPERATIVE to use ONLY Portable Winch Co. double braided polyester rope 12-13 mm (1/2’’) with buried eyed splice and a minimal breaking strength of 3150 kg (6945 lb).

  • Page 5: Safety Information

    1.2.5 Winch speed versus drum diameter label This label is positioned on the winch housing. The meaning is that if the 57 mm drum is installed, the maximum speed of the winch is 12 meters per minute and if the 85 mm drum is installed, the maximum speed is 18 meters per minute.

  • Page 6: Before First Use

    AVAILABLE SPEED. THE ROPE SHALL BE TIGHTENED AND SHALL NOT BE IN THE SLACK-CONDITION WHEN THE LOAD MOVEMENT BEGINS. SIDE-PULL OF LOAD IS NOT ALLOWED WITH THE PCH1000 PORTABLE CAPSTAN PULLING/LIFTING WINCH KEEP IN MIND THAT YOUR SET-UP IS ONLY AS RESISTANT AS THE WEAKEST LINK.

  • Page 7: Engine Start-Up

    2.2.3 Engine start-up Refer to the Honda engine user manual for start-up instructions. FIRST USE: LET THE ENGINE RUN FIVE (5) MINUTES AT IDLE BEFORE FIRST PULL. The engine on-off switch is located on the winch housing, to the left of the handle (figure 1 to the right).
  • Page 8 2) Figure 2: Remove the hex bolt holding the safety lip and drum using the 11 mm (7/16’’) wrench. Then, remove the washer, the safety lip and the spacer bushing; 3) Figure 3: Remove the drum from the shaft. If necessary, you may push it forward with two screwdrivers.

  • Page 9: Winch Usage

    2.2.5 Spark arrestor In certain areas, it is forbidden to use a gas (petrol) engine without a spark arrestor. Check local regulations. An optional spark arrestor is available from Portable Winch Co. and/or Honda Power Products dealers. Installation: 1) Figure 1: Insert the spark arrestor into the exhaust tube. Make sure the holes are aligned;...

  • Page 10: Rope Usage

    STRETCH EQUALS DANGER! A stretched rope can recoil and cause serious burns as the rope leaves your hand. All ropes stretch: a longer one more than a shorter one. The more you pull, the more it stretches. A stretched rope can also move the load in an unpredictable or dangerous way. A stretched rope can recoil and bring your hand towards the winch causing severe injuries.
  • Page 11 Double braid ropes consist of a cover or jacket braided over a separately braided core. The strength of the double braid rope is shared between the cover and the core. Damage to the cover also usually affects the core and ultimately the strength of the rope. Rope inspection is done by running both hands over the entire length of the rope while turning it in order to see all around.
  • Page 12 REDUCED VOLUME: The rope can get smaller because of abrasion and cyclic tension wear. If the rope volume is reduced by 50%, the rope shall be retired. For a 12 mm diameter rope, that means that a rope with a circumference of 19 mm shall be retired.

  • Page 13: At The End Of The Rope

    Even if you believe that a bowline knot could do the job, it is STRONGLY RECOMMENDED to use the Portable Winch Co. rope with buried eyed splice. The installation of a hook with a strong enough...

  • Page 14: Winch Anchors

    3.3 Winch anchors The winch is anchored to a fixed point using the included polyester sling or with optional anchoring devices and the rope end is tied to the object you want to move. The load is moving towards the winch when you pull the rope. 3.3.1 Using the polyester sling (included with the winch) Go around the anchor point with the sling.

  • Page 15: Using The Hitch Plate Winch Anchor For Tow Balls

    3.3.2 Using the hitch plate winch anchor (PCA-1261) for tow balls up to 50 mm (2'') diameter 1) Figure 1: Push the safety hooks in the rectangular openings of the hitch plate. The rubber plate must be under the winch; 2) Figure 2: Start the winch engine;...

  • Page 16: Using The Winch Support Plate With Heck-Pack System And Winch Support Plate Adaptor

    4) Figure 2: Wrap the rope around the drum and start winching. The winch will align itself automatically with the load. IF YOU NEED TO PULL DOWNWARD, YOU WILL NEED TO INSTALL EITHER A PULLEY OR A ROLLER TO PREVENT DAMAGE TO THE WINCH SUPPORT PLATE.

  • Page 17: Using The Tree/Pole Mount With Anchor Strap

    IF YOU NEED TO PULL DOWNWARD, YOU WILL NEED TO INSTALL EITHER A PULLEY OR A ROLLER TO PREVENT DAMAGE TO THE WINCH SUPPORT PLATE. MAKE SURE THE ANCHORING VEHICLE’S HAND BRAKE IS ON AND WORKING PROPERLY. POSITION BLOCKS BEHIND THE WHEELS TO PREVENT ROLL BACK.

  • Page 18: With The Vertical Pull Winch Support

    3) Figure 3: Wrap the rope around the drum and start winching. The winch will align itself automatically with the load. IF YOU NEED TO PULL DOWNWARD, YOU WILL NEED TO INSTALL EITHER A PULLEY OR A ROLLER TO PREVENT DAMAGE TO THE WINCH SUPPORT PLATE.

  • Page 19: Using The Vertical Pull Winch Support With Square Tubing

    IMPORTANT: DON’T GO OVER THE ROPE ENTRY PULLEY OF THE WINCH WITH THE ROPE (FIGURE 2 BELOW) AS IT WILL CREATE FRICTION AND WILL REDUCE LIFTING CAPACITY. GO UNDER THE ROPE ENTRY PULLEY (FIGURE 1 BELOW). IN THIS CASE, THE ROPE ENTRY PULLEY OF THE WINCH WILL NOT BE USED. IMPORTANT: AFTER PULLING FOR A FEW SECONDS, RELEASE THE TENSION AND CHECK THE SOLIDITY OF THE INSTALLATION AND TIGHTEN THE SLING OF THE TREE/POLE MOUNT AGAIN.
  • Page 20 PERFORM A TEST PULL WITH A LIGHT LOAD IN ORDER TO ASSES VEHICLE STABILITY AND EQUIPMENT INSTALLATION. 1) Figure 1: Slide the square tubing (PCA-1267) into the vehicle’s receiver and secure it with both the hitch pin and the ‘’R’’ pin; 2) Figure 2: Insert the vertical pull winch support onto the square tubing, align the holes and insert the pulley;...

  • Page 21: Moving A Load

    4) Figure 4: Attach the winch anchor hooks to the eye bolts of the vertical pull winch support; 5) Figure 5: Install rope from above in the redirection pulley by threading the rope end or by removing the bent hitch pin. Wrap the rope around the drum according to the load requirement as detailed in section 3.4.2.2 and align the vertical support pulley with the rope axe.
  • Page 22 NEVER PUT YOUR HANDS ON THE CAPSTAN DRUM, THE ROPE GRABBING SYSTEM, THE ROPE GUIDE OR THE ROPE ENTRY PULLEY WHEN THE ENGINE IS RUNNING. LOOK AT YOUR SET-UP TO MAKE SURE THAT THE WINCH ANCHORS AND THE ROPE ENTRY PULLEY ARE ALIGNED WITH THE ROPE. WHILE WINCHING, POSITION YOURSELF AWAY FROM THE WINCH IN ORDER TO SEE BOTH THE WINCH AND THE LOAD.
  • Page 23 3.4.1 Installing the rope on the Portable Capstan Pulling/Lifting Winch NEVER YOUR HANDS ON THE CAPSTAN DRUM OR THE ROPE ENTRY PULLEY WHEN THE WINCH IS RUNNING. 1) Figure 1: Open the rope grabbing system (no. 1) and lock in place with spring pin (no.2);...

  • Page 24: Lifting

    3.4.2 Lifting 3.4.2.1 Communications When using a signalperson, communication between the operator and the signalperson shall be maintained during all winch movements. If at any time communication is disrupted or not understood, the operator shall stop all winch movements until communication is re-established. Prior to signaling winch operations, all signalpersons shall be competent in the following areas: 1) Basic understanding of winch operations.

  • Page 25: Load Lifting Charts

    Standard voice signals shall be discussed and agreed upon by the operator and the signalperson prior to beginning lifting operations using voice signals. If special signals are required, they shall be agreed upon in advance by the winch operator and the signalperson.

  • Page 26: Lifting Operation

    3.4.2.3 Lifting operation ALWAYS WEAR GLOVES. To lift a load, you will need to decide which anchoring accessories you will use. Refer to section 3.3 Winch anchors to decide. KEEP IN MIND THAT YOUR SET-UP IS ONLY AS RESISTANT AS THE WEAKEST LINK.
  • Page 27 BEWARE OF ROPE SNARLS WHILE LOWERING. IF ROPE GETS TANGLED, PULL ON ROPE WHILE ENGINE IS RUNNING UNTIL CLEARED. DO NOT TOUCH THE CAPSTAN DRUM IMMEDIATELY AFTER OPERATION AS IT WILL GET HOT AND BURN BARE SKIN. When you stop lifting with the Portable Capstan Pulling/Lifting Winch , the rope grabbing system engages, therefore, holds a load in position and keeps the rope under tension.

  • Page 28: Pulling

    3.4.2.5 Sending the rope back down After lifting objects, you may want to send the rope back down. Since there is no reverse on the winch and friction is in cause, simply disengage the rope grabbing system, remove the rope from the capstan drum to eliminate friction and let the rope back down.

  • Page 29: Oil Alert Tm System

    3.4.3.1.1 When pulling with the rope grabbing system engaged If the rope grabbing system is used, when you stop pulling with the Portable Capstan Pulling/Lifting Winch , the rope grabbing system engages, therefore, applies pressure on the rope and keeps it under tension. To release it, follow steps 1 to 7 of section 3.4.2.4). 3.4.3.1.2 When pulling with the rope grabbing system disengaged If the rope grabbing system is not used, when you stop pulling with the Portable Capstan Pulling/Lifting Winch...

  • Page 30: Warranty

    Hang on to your proof of purchase (invoice with serial number). It will be used to establish the beginning of the warranty period. Portable Winch Co. will replace or repair, at its option, any defective product. All other Portable Winch accessories are covered by a complete one (1) year warranty.

  • Page 31: Ce Declaration Of Conformity

    4.4 CE Declaration of conformity DECLARATION OF CONFORMITY PORTABLE WINCH CO. 1170 Thomas-Tremblay St. Sherbrooke, QC J1G 5G5 CANADA Tel: +1 819 563-2193 www.portablewinch.com Declare that the product Portable Capstan Pulling/Lifting Winch Model PCH1000 Serial numbers 1001 and higher For intended purpose...

  • Page 32: Exploded View And Parts List

    4.5 Exploded view and parts list...
  • Page 33 ON/OFF SWITCH WITH SUPPORT PLATE FOR GXH-50 ENGINE 39-0007 METAL SCREW NO. 10 X 1/2 (PAN HEAD. SQ. DR.) 10-0094 WINCH HANDLE 10-0171 VINYL GRIP PCH1000 33-0005 NYLON LOCKNUT 1/2-13 ZN THROTTLE CABLE ASSEMBLY 10-0059 THROTTLE CABLE HOUSING SUPPORT PLATE 39-0005 THROTTLE SPRING DWX-03 OD - 8.5 - SS...

  • Page 34: Technical Data

    44-0022 LABEL - ROPE DANGER 44-0026 LABEL - ROPE INSTALLATION PCH1000 - PCT1800 44-0033 LABEL - SPECS SPEED VS DRUM DIAMETER PCH1000 45-0036 HOUR METER 4.6 Technical data Engine: 4-stroke Honda GXH-50cc Maximum pulling force (single line): o 57 mm drum: 775 kg (1700 lb)

  • Page 35: Initial Inspection And Test

    4.8.1 Initial inspection and test When the new or factory refurbished winch is first put in service, perform the following: 4.8.1.1 Engine 1) Check oil level (see Honda Owner’s Manual); 2) Check air filter (see Honda Owner’s Manual); 3) Check fuel level (see Honda Owner’s Manual); 4) Test On/Off switch by starting the engine with switch on, and turning it off.
  • Page 36 4.8.1.2.2 Test rope grabbing system 1) With the rope grabbing system (brake) engaged: Attach winch to suitable anchor and attach rope to fixed point at some distance directly in front of the winch (picture below); 2) Pull rope until rope is under tension and let go of the rope; 3) Observe that the tension is maintained by the rope grabbing system.

  • Page 37: Daily Inspection And Test

    2) If the anchor is moving or show any sign of potentially moving, find a new anchor point and perform the test again. 3) IMPORTANT: Document this initial inspection as the first Periodic Inspection in the log at the end of this document. 4.8.2 Daily inspection and test This has to be performed every day (written records are not necessary): 1) Inspect rope grabbing system (see picture) for any sign...

  • Page 38: Frequent Inspection (Every 25 Hours Of Operation)

    12) When in doubt a qualified person should determine if the condition requires further repairs or the equipment to be taken out of service; alternately the equipment should be sent to an authorized Portable Winch service center for evaluation. 4.8.4 Periodic inspection (every 100 hours of operation) This has to be performed every 100 hours of operation.
  • Page 39 3) Inspect anchor hooks for cracks and deformation. Check that the safety clasps are functional. 4) Check end play by pulling and pushing the capstan drum. A small movement is normal, more than 0.5 mm indicates the drum retaining screw could be loose or the washer damaged.

  • Page 40: Winches Not In Regular Service

    2) A winch which has not been used for more than six months shall be given a periodic inspection prior to being put in service. 4.9 Manufacturer The PCH1000 Portable Capstan Pulling/Lifting Winch is manufactured by: Portable Winch Co. 1170, Thomas-Tremblay Street...

  • Page 41: Schedule I: Periodic Inspection Log Sheet (Every 100 Hours Of Operation)

    Schedule I. Periodic inspection log sheet (every 100 hours of operation WINCH SERIAL NUMBER: (over 600 hours, print more INITIAL of these pages at INSPECTION www.portablewinch.com) DATE HOUR METER READING YES / NO GEARBOX Warning labels present and legible? Any leaks found? Gearbox oil level is OK All screws and bolts are tight Anchor hooks - no cracks,...
  • Page 42 ROPES, HOOKS, LINKS Rope is in good condition - whole length Rope termination is not damaged Hooks are in good condition Links (shackles, carabiners, etc.) are good TEST On/Off switch is operational Drum is not rotating at idle Drum is rotating at full throttle Throttle can reach maximum course Rope grabbing system (brake)

  • Page 43: Schedule Ii: Inspecting The Rope Log Sheet (Every Day)

    Schedule II. Inspecting the rope log sheet (every day) As specified in section 3.1.3 Rope inspection and maintenance, the rope and its termination should be inspected daily to its full length to detect wear. This page allows you to collect information.

Table of Contents