Sensidyne Gilian AIRCON-2 Operation & Service Manual

Sensidyne Gilian AIRCON-2 Operation & Service Manual

High volume air sampler
Table of Contents

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Gilian
®
AIRCON-2
HIGH VOLUME AIR SAMPLER
OPERATION & SERVICE MANUAL
SINGLE MODE
HOLD PROGRAMMING
RUN
DELAY TIME
RUN TIME
HOLD TIME
#CYCLES
PRESSURE
CYCLE MODE LOW BATTERY
FAULT ERROR
TIME
RUN
ACCEPT
PROG
PRESS.
HOLD
16333 Bay Vista Dr. • Clearwater, FL 33760 • (800) 451-9444 • (727) 530-3602 • (727) 539-0550 [FAX] * www.sensidyne.com
Revision D • Document No. F-PRO-3100

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  • Page 1 HOLD TIME #CYCLES PRESSURE CYCLE MODE LOW BATTERY FAULT ERROR TIME ACCEPT PROG PRESS. HOLD 16333 Bay Vista Dr. • Clearwater, FL 33760 • (800) 451-9444 • (727) 530-3602 • (727) 539-0550 [FAX] * www.sensidyne.com Revision D • Document No. F-PRO-3100...
  • Page 2 LETTER FROM THE PRESIDENT Thank you for purchasing your new Sensidyne air monitoring product. We stand behind all of the products we sell . . . each Sensidyne product has been designed and manufactured to provide unparalleled service, day after day. Our professional staff has tested each unit under the strictest conditions possible to ensure successful, accurate results every time.
  • Page 3 This manual was prepared by Sensidyne, Inc. exclusively for the owner of the AirCon-2 High Volume Air Sampler. The material within this manual is the proprietary information of Sensidyne, Inc. and is to be used only to understand, operate, and service the instrument. By receiving this document, the recipient agrees that neither this document nor the information disclosed within nor any part shall be reproduced or transferred, physically, electronically or in any form or used or dis- closed to others for manufacturing or for any other purpose except as specifically authorized in writing by Sensidyne, Inc.
  • Page 4: Table Of Contents

    Sampling Mast ....................16 2.1.2 Air Hose ......................16 2.1.3 Filter Cassettes ....................16 Charging ........................17 2.2.1 Using The DC Unit ..................17 2.2.2 Charging With The Power module ..............17 — PRELIMINARY — Sensidyne Document No. F-PRO-3100 (Rev D)
  • Page 5 Programming Examples ..................25 3.4.1 Cycle Mode Programming Example .............. 25 3.4.2 Other Programming Examples ..............25 SECTION FOUR: AFTER SAMPLING Unit Shut Down ......................32 Sampling Mast ......................32 Battery Pack Maintenance ..................32 Sensidyne Document No. F-PRO-3100 (Rev D)
  • Page 6 Setting Air Flow (Basic & Program Models) ............22 Single-Mode Operation .................... 23 Pre-Programmed Data ....................26 Entering Program Mode ................... 27 Delay Time ....................... 28 Run Time ......................... 29 Hold Time ........................ 30 Run Cycles ........................ 31 — PRELIMINARY — Sensidyne Document No. F-PRO-3100 (Rev D)
  • Page 7: Warnings

    DO NOT attempt to repair or modify the instrument, except as specified in the Operation and Service Manual. Contact the Sensidyne Service Department to arrange for a Returned Material Authorization (RMA).
  • Page 8: Packing List

    Gilian ® AIRCON-2 HIGH VOLUME AIR SAMPLER PACKING LIST The items listed below are shipped with the Gilian AirCon-2 High Volume Air Sampler: • AirCon-2 Air Sampler unit AirCon-2 “AC” models include a Power Cord AirCon-2 “DC” models require a battery pack (sold separately) •...
  • Page 9: Description

    § § s t i , t i s t i s t i † s t i Table 1.1 Available Aircon-2 Models Sensidyne Document No. F-PRO-3100 (Rev D)
  • Page 10: Power Sources

    IMPORTANT You should place a label or sticker on the unit to show that the voltage has been changed. NOTE Changing factory-set 115 VAC units to 230 VAC negates CE certification. — PRELIMINARY — Sensidyne Document No. F-PRO-3100 (Rev D)
  • Page 11: Aircon-2 Air Sampler With Sampling Mast & Air Hose

    SINGLE MODE HOLD PROGRAMMING DELAY TIME RUN TIME HOLD TIME #CYCLES PRESSURE CYCLE MODE LOW BATTERY FAULT ERROR TIME ACCEPT PROG PRESS. HOLD Figure 1.1 AirCon-2 Air Sampler with Sampling Mast & Air Hose Sensidyne Document No. F-PRO-3100 (Rev D)
  • Page 12: Controls & Indicators

    Pressing this button toggles the display between Time and Pressures readings. These readings can be viewed any time while the unit is running. RUN/HOLD Pressing this button switches the pump operation between Run and Hold functions. — PRELIMINARY — Sensidyne Document No. F-PRO-3100 (Rev D)
  • Page 13: Front Panel (Program Model)

    SINGLE MODE HOLD PROGRAMMING DELAY TIME RUN TIME HOLD TIME #CYCLES PRESSURE CYCLE MODE LOW BATTERY FAULT ERROR TIME ACCEPT PROG PRESS. HOLD Gilian ® Made in USA Figure 1.2 Front Panel (Program Model) Sensidyne Document No. F-PRO-3100 (Rev D)
  • Page 14: Liquid Crystal Display (Program Model)

    ® AIRCON-2 HIGH VOLUME AIR SAMPLER SINGLE MODE HOLD PROGRAMMING DELAY TIME RUN TIME HOLD TIME #CYCLES PRESSURE CYCLE MODE LOW BATTERY FAULT ERROR Figure 1.3 Liquid Crystal display (Program Model) — PRELIMINARY — Sensidyne Document No. F-PRO-3100 (Rev D)
  • Page 15: Aircon-2 Accessory Configurations

    DC Sampler and 4-Hour mounted on the Power a 4-Hour Battery Pack. Battery Pack mounted on Module for charging. the Power Module for operation in AC or DC environments. Figure 1.4 AirCon-2 Accessory Configurations Sensidyne Document No. F-PRO-3100 (Rev D)
  • Page 16: General Set-Up

    4) Repeat this procedure until the mast is extended to hose. its full or required height. 5) Be sure to tighten each locking collar before pro- ceeding to loosen the next. Position the extended mast next to sampler. — PRELIMINARY — Sensidyne Document No. F-PRO-3100 (Rev D)
  • Page 17: Charging

    2) Rotate the sampler about guide pin until the back of the sampler disengages the battery pack or power module. 3) Disengage the female receptacle and guide pins of the sampler from the battery pack or power mod- ule respectively. Sensidyne Document No. F-PRO-3100 (Rev D)
  • Page 18: Dc Sampler Set-Up

    Gilian ® AIRCON-2 HIGH VOLUME AIR SAMPLER ELECTRICAL CONNECTION GUIDE PIN LATCH HOOK DC PACK Figure 2.1 DC Sampler Set-Up — PRELIMINARY — Sensidyne Document No. F-PRO-3100 (Rev D)
  • Page 19: Power Module Set-Up (Single Pack)

    Gilian ® AIRCON-2 HIGH VOLUME AIR SAMPLER ELECTRICAL CONNECTION GUIDE PIN BATTERY PACK LATCH HOOK POWER MODULE POWER MODULE Figure 2.2 Power Module Set-Up (Single Pack) Sensidyne Document No. F-PRO-3100 (Rev D)
  • Page 20: Power Module Set-Up (Multiple Packs)

    Gilian ® AIRCON-2 HIGH VOLUME AIR SAMPLER ELECTRICAL CONNECTION GUIDE PIN BATTERY PACK BATTERY PACK LATCH HOOK POWER MODULE Figure 2.3 Power Module Set-Up (Multiple Packs) — PRELIMINARY — Sensidyne Document No. F-PRO-3100 (Rev D)
  • Page 21: Overview

    “lost” data in internal memory for later recovery. When the unit is connected to a fresh battery pack and turned on, the previous run-time data are re-displayed on the screen. Sensidyne Document No. F-PRO-3100 (Rev D)
  • Page 22: Setting Air Flow (Basic & Program Models)

    Once set, do not adjust the air flow during operation. This can cause a fault to occur. Always turn the unit off and back on again. Then, follow the steps above to reset the flow. Table 3.1 Setting Air Flow (Basic & Program Models) — PRELIMINARY — Sensidyne Document No. F-PRO-3100 (Rev D)
  • Page 23: Single-Mode Operation

    Display indicates SINGLE MODE/ HOLD. SINGLE MODE Press at any time during RUN TIME/PRESS operation to view current Run Time or Back Pressure readings. PRESSURE SINGLE MODE RUN TIME Table 3.2 Single-Mode Operation Sensidyne Document No. F-PRO-3100 (Rev D)
  • Page 24: Faults

    Check the filter cassette for excessive buildup. b) Check the air hose for any obstructions or kinks. c) Re-select a program number 1-3 (refer to Table 3.4 for details). — PRELIMINARY — Sensidyne Document No. F-PRO-3100 (Rev D)
  • Page 25: Programming Examples

    Adjust Flow Program 1, 2, 3 Delay (9:12) (9:12) 2:25 Hold Hold Hold Power Switch Program Cycle 1 Cycle 2 Cycle 3 (Motor) OFF Concludes Can Program Remaining Programs Figure 3.1 Cycle Mode Programming Example Sensidyne Document No. F-PRO-3100 (Rev D)
  • Page 26: Preprogrammed Data

    Run Time or Back PRESSURE Pressure readings. Display toggles between the readings. Note If you have not previously entered program data, review the steps in Table 3.4. Table 3.3 Preprogrammed Data — PRELIMINARY — Sensidyne Document No. F-PRO-3100 (Rev D)
  • Page 27: Entering Program Mode

    3 possible programs that can be stored in memory at one time. If you select a program number that is already running, a PROGRAMMING ERROR message is displayed for 5 seconds. You must select another program number. Table 3.4 Entering program mode Sensidyne Document No. F-PRO-3100 (Rev D)
  • Page 28 Press and hold until hour DELAY TIME PROG increment (00-59) is reached. Press to lock in DELAY TIME ACCEPT /Minutes and advance to set-up for HOLD TIME. Table 3.5 Delay Time — PRELIMINARY — Sensidyne Document No. F-PRO-3100 (Rev D)
  • Page 29 Minutes. Minute position is flashing. PROGRAMMING Press and hold until hour RUN TIME PROG increment (00-59) is reached. Press to lock in RUN TIME/ ACCEPT Minutes and advance to set-up for Hold Time. Table 3.6 Run Time Sensidyne Document No. F-PRO-3100 (Rev D)
  • Page 30 Press and hold until minute PROG HOLD TIME increment (00-59) is reached. Press to lock in HOLD TIME/ ACCEPT Minutes and advance to set-up for # RUN CYCLES. Table 3.7 Hold Time — PRELIMINARY — Sensidyne Document No. F-PRO-3100 (Rev D)
  • Page 31: Run Cycles

    If it does, a PROGRAMMING ERROR message appears on the display for 5 seconds. If this occurs, you must change the program RUN TIME and/or the # RUN CYCLES be within the total time limit. Table 3.8 Run Cycles Sensidyne Document No. F-PRO-3100 (Rev D)
  • Page 32: Unit Shutdown

    DC operation with full charge. Prior to use, these battery packs will re- quire full charging to obtain two-hour and four-hour sampling periods. Recharge the battery packs with the AirCon-2 Power Module accessory. — PRELIMINARY — Sensidyne Document No. F-PRO-3100 (Rev D)
  • Page 33: Appendix Aparts List

    Gilian ® AIRCON-2 HIGH VOLUME AIR SAMPLER APPENDIX A PARTS LIST i t s i t s Sensidyne Document No. F-PRO-3100 (Rev D)
  • Page 34: Appendix Bspecifications

    Pressure Range ..........(see Chart, below) CONSTANT FLOW REGIME 10 12 14 16 18 20 22 24 26 28 30 FLOW (LPM) NOTE: Typical performance curve, to be used for reference only. — PRELIMINARY — Sensidyne Document No. F-PRO-3100 (Rev D)
  • Page 35: Returned Material Authorization

    Sensidyne’s re- SERVICE OPTIONS The Sensidyne Service Department offers you a variety of service options which will help increase your user confidence while minimizing costly interruptions and maintenance costs. These options include initial training, on-site technical assistance, and full factory repairs. Sensidyne has developed several programs which will allow you to select just the right options best suited to your applications and needs.
  • Page 38 16333 Bay Vista Dr. • Clearwater, FL 33760 • (800) 451-9444 • (727) 530-3602 • (727) 539-0550 [FAX] * www.sensidyne.com Revision D • Document No. F-PRO-3100...

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